Gendex GXP User Manual

Dental x-ray processor

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Dental X-Ray Processor
THIS MANUAL
MUST BE
RETAINED AT
INSTALLATION
SITE.
Installation/User Manual

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Summary of Contents for Gendex GXP

  • Page 1 Dental X-Ray Processor THIS MANUAL MUST BE RETAINED AT INSTALLATION SITE. Installation/User Manual...
  • Page 2 Europe Phone: +49 7351 /56 – 0 IMPORTANT WARRANTY INFORMATION. To the purchaser and installer of the GXP processor: Included with the GXP is important warranty information specifying your product protection. You will find an installation card that MUST be completed and returned to GENDEX.
  • Page 3: Table Of Contents

    GENDEX FORWARD The GENDEX GXP dental x-ray processor has been designed to provide ease of operation, reliability, quality radiography and the ability to better control the disposal of processing waste. Please take several minutes to read this manual and thoroughly familiarize yourself with the GENDEX GXP processor before initial operation.
  • Page 5: General Information

    High volume users (clinics, x-ray in the installation, system test and readjustment laboratories, etc.) may choose the solenoid of the GXP. The GXP processor is a closed water valve processor (requiring external recirculation system – all chemical overflow is plumbing systems), eliminating the need for returned to the original containers.
  • Page 7: Processor Overview

    Load Door and Film Entrance – A light tight door • covers the film input slot. Lift the door to load films. Bottom Frame – Contains all electronic circuitry, • solution tanks, transport assemblies and oscillating pumps. GXP Processor Stand – An optional item. •...
  • Page 9: Operating Instructions

    Reconnect the solution pickup tube. Note: The wash inlet/outlet tubing is clear. 1A. GXP models with a solenoid valve will not use the wash water container. However, you must ensure that the water inlet valve located in the plumbing line is turned to the full “on”...
  • Page 10 The “Endo” process is a 2 minute 10A. On GXP models with a solenoid valve cycle. It is not intended for archival — turn the water inlet valve on the quality radiographs or extra-oral films.
  • Page 11: Chemical Change

    See the daylight loader instructions. disposal. 3. Lift (or remove) the top cover. Refer to 6. Place the containers of fresh GENDEX Page 6-2, Step 5 or page 7-1, Step 3 Supermax chemical into the original for further information.
  • Page 12 9.5 liters of fresh tap water (this does not apply to GXP models with the solenoid valve). Place the container into its original location. Screw the pickup tube with the clear tubing into the container.
  • Page 13: Specifications

    Water pressure to processor should be 2 – 5 Bar. Note: The GXP wash water system does provide an “Air-Break” between the water inlet tube and the maximum wash water level in the processor tank. This “Air-Break”...
  • Page 14 GENDEX DIMENSIONS GENDEX Supermax Pre-Mix Chemical and wash water containers...
  • Page 15: Preinstallation

    GXP film processor. 1) Select a location that will facilitate The GXP and accessories are shipped in three workflow and provide adequate access cartons. Visually inspect each carton for possible operating maintaining shipping damage.
  • Page 16 GENDEX Overhead clearance: The GXP top cover is equipped with a quick release hinge at the rear. This provides for two methods of gaining internal access. • The top cover can swing to a vertical (90°) position. cord attached to the top cover and bottom frame will prevent further movement.
  • Page 17: Installation

    GENDEX SECTION 7 INSTALLATION Prior to the installation of the processor, it is important that the pre-installation requirements have been met. You may then proceed with the installation as follows: Unpack and inspect all the cartons for completeness of your shipment or internal damage.
  • Page 18 GENDEX NOTE: Solenoid processor — The large wash. Place the pickup tube caps on diameter clear tubing should be routed the containers and screw them down to the building drain line. Place a second one or two turns - not tight.
  • Page 19 GENDEX Reinstall the transport assemblies, transport covers and standpipes. Turn transport thumbscrews clockwise and lock in place. Depress the run/standby switch to “STANDBY” position. Depress the on/off switch to “ON” and allow the solutions to fill the processor tanks. As...
  • Page 20 Step 3.) The top cover does not need loader instructions. to be hinged. Complete the installation card included with the GXP processor and return it to GENDEX. The user’s warranty can only be honored by our receipt of this card.
  • Page 21: Maintenance Schedule

    GENDEX SECTION 8 MAINTENANCE SCHEDULE Monthly Maintenance — Cleaning of transports Remove the red developer and blue and solution tanks. fixer transport covers. Place the covers in the wash basin. Depress the on/off switch to the “OFF” position. The run/standby switch must be Lift and remove the dryer transport.
  • Page 22 Allow water Thoroughly spray all transports with thoroughly rinse the pickup tubes. Fill GENDEX processor cleaning chemical the second pail with approximately one (cat. no. E4000). Rotate the transport gallon of hot water. rollers /2 turn - using the transport drive gear - and spray again.
  • Page 23 • Missing locking pins. Supermax developer. Reconnect the • “O” ring is properly seated. fixer pickup tube (BLUE TUBING) to Transport Covers the fixer container or to fresh GENDEX • Cracked or warped. Supermax fixer. Chemical Change, Section 4 if further information 2) While cleaning solution tanks, visually is required.
  • Page 25: Adjustments

    GENDEX SECTION 9 ADJUSTMENTS The GENDEX GXP dental x-ray processor is optimum performance. Secondly, as the product shipped factory calibrated ready ages, slight “drift” may occur to the solution operation. No adjustments should be necessary. heater, dryer temperature, oscillating pump However, there may be installation sites where cycle time or drive motor speed.
  • Page 26 GENDEX...
  • Page 27: Troubleshooting

    GENDEX SECTION 10 TROUBLESHOOTING Troubleshooting will generally consist of two basic situations. • Poor film quality. • Faulty equipment operation. There can be cases where poor film quality is not related to the processing equipment or where a fault in the processor will not result in a poor film.
  • Page 28 GENDEX TROUBLESHOOTING (Continued) Equipment Operation Fault Refer to the schematic in this section or parts listing for further information. Condition Symptom Probable Cause Suggested Remedy On/Off No lamps. Power cord unplugged. Reconnect cord. switch to No sound. “on” position. Power cord damaged.
  • Page 29 GENDEX TROUBLESHOOTING (Continued) Equipment Operation Fault (Continued) Condition Symptom Probable Cause Suggested Remedy Oscillating Ready lamp Ready lamp defective. Check for 12 VDC to lamp. pumps have never If OK, replace lamp. terminated. illuminates. Developer heater mis- See Adjustments, Section 9.
  • Page 30 GENDEX TROUBLESHOOTING (Continued) SUB-ASSEMBLIES Problem Probable Cause Suggested Remedy Oscillating pump(s) Broken wire to pump(s). Check pump input wiring for continuity. do not operate. Defective pump. Check for 230V to pump(s). If OK, replace pump(s). Heater is defective. Film dryer does not Measure 68 ohms at dryer plug.
  • Page 31 GENDEX 10-5...
  • Page 32 GENDEX 10-6...
  • Page 33 GENDEX 10-7...
  • Page 34 GENDEX 10-8...
  • Page 35: Parts

    GENDEX SECTION 11 PARTS GXP Processor: 110-0096G5 (standard) 110-0096G6 (solenoid) NOTE: Replacement assemblies or parts, as designated by “RPO” may contain or consist of re-manufactured, reworked, or repaired components. Standard one year new part warranties still apply. Ref. No. Part No.
  • Page 36 GENDEX Ref. No. Part No. Description Remarks 646-0047P2 Fuse holder 646-0053P24 Fuse 6.3 amps 651-0068P1 Receptacle 644-0009P2 Line cord 112-0701G2 Hose interface assembly 407-0164P1 Hole plug 630-0009P2 Solenoid 210-0196P2 Back panel 406-0015P1 Hinge 303-0056P1 Solenoid restrictor 122-0096G2 Cooling fan assembly...
  • Page 37 GENDEX Ref. No. Part No. Description Remarks 112-0509G2 Dryer transport With covers 303-0027P1 Dryer top cover 303-0028P1 Dryer bottom cover 112-0508G1 Wash transport 305-0025P1 Wash transport cover 112-0507G1 Fixer transport 305-0024P1 Fixer transport cover 112-0506G1 Developer transport 305-0023P1 Developer transport cover...
  • Page 38 GENDEX Ref. No. Part No. Description Remarks 122-0093G2 Oscillating pump 3 places 112-0534G1 Drive motor 303-0042P1 Motor sprocket 420-0008P1 Drive chain 303-0052P2 Drive shaft sprocket 303-0049P1 Chain cup 426-0012P1 124-0167G1 Circuit board 652-0015P1 Motor brush and cap 112-0531G2 Circulation motor 3 places Ref.
  • Page 39 GENDEX Ref. No. Part No. Description 112-0490G1 Idler roller, plastic 112-0491G1 Drive roller, plastic 112-0513G1 Idler roller, rubber 112-0514G1 Drive roller, rubber 303-0016P1 12 tooth spur gear Idler Roller - White 303-0016P2 12 tooth spur gear Driver Roller - Black...
  • Page 40 GENDEX Ref. No. Part No. Description Remarks Drive bracket Assembly 112-0510G1RPO developer With belt 112-0510G2RPO fixer 112-0511G1RPO wash 112-0512G1RPO dryer Side Plates 224-0043P1 developer Left and right 224-0044P1 fixer Left and right 224-0045P1 wash Left and right 224-0047P1 dryer - drive side...
  • Page 41 GENDEX Ref. No. Part No. Description Remarks 303-0048P1 Drive bearing 305-0028P1 Bearing holder 112-0692G1 Bearing replacement kit Includes: item 1A - 4pc. item 2B - Set item 2C - Set collar - 1pc. 112-0635G1 Helical gear kit With clip and pin 112-0631G1 ‘E’...
  • Page 42 GENDEX REPLACEMENT PARTS GENDEX GXP DAYLIGHT LOADER Model 112-0646GI Ref. No. Part No. Description Remarks 210-0183P2 Window shield extra-oral film 112-0659G2 Red filter window “E” Speed 112-0659G1 Amber filter window “D” Speed 422-0064P2 Window thumbscrew 112-0643G1 Window frame assembly (less window)
  • Page 44 European Representative Gendex Dental Systems KaVoDental GmBH 901 W. Oakton St. Bismarckring 39 Des Plaines, Illinois 60018-1884 88400 Biberach, Germany Phone 1-888-275-5286 Phone: +49 7351 /56 – 0 Fax 847-718-0716 Fax: +49 7351 /56 - 1488 www.gendex.com www.gendex-dental.com PART NO. 032-0225 Rev. 0...

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