Toro Reelmaster 5510 Operator's Manual
Traction unit
Hide thumbs
Also See for Reelmaster 5510:
- Operator's manual (112 pages) ,
- Service manual (662 pages) ,
- Installation instructions manual (8 pages)
Related Manuals for Toro Reelmaster 5510
Summary of Contents for Toro Reelmaster 5510
- Page 1 Form No. 3455-821 Rev A Reelmaster ® 5510 Traction Unit Model No. 03964—Serial No. 400000000 and Up *3455-821* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
-
Page 3: Table Of Contents
Replacing a 12 V Fuse-Block Fuse ....57 Understanding the Warm-Up Mode....33 Replacing the TEC Fuse........58 Understanding Toro Smart Power™ ....34 Drive System Maintenance ........58 Starting the Engine ........... 34 Checking the Tire Air Pressure......58 Shutting Off the Engine........ -
Page 4: Safety
Safety Hydraulic Fluid Specifications......62 Checking the Hydraulic-Fluid Level....63 Checking the Hydraulic Lines and General Safety Hoses............63 Replacing the Hydraulic Filters ......63 Hydraulic Fluid Capacity ........65 This product is capable of amputating hands and feet Changing the Hydraulic Fluid ......65 and of throwing objects. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal106-6754 decalbatterysymbols 106-6754 Battery Symbols 1. Warning—do not touch the hot surface. Some or all of these symbols are on your battery. - Page 6 decal120-4158 120-4158 1. Read the Operator’s 3. Engine—preheat Manual. 2. Engine—start 4. Engine—stop decal136-3702 136-3702 1. Warning—Read the 2. Warning—Do not modify Operator’s Manual; wear the roll bar. a seatbelt; do not remove the roll bar. decal136-2159 136-2159 1. Move seat down 3.
- Page 7 decal145-2519 145-2519 1. TEC power relay 5. Air-ride seat 2. Electrical power relay 6. Electrical power 3. Read the Operator's 7. Headlights decal145-2484 Manual for fuse 145-2484 information. 4. Key switch 8. USB power point 1. Parking brake 6. Raise the cutting units 2.
- Page 8 decal145-2572 145-2572 1. Read the Operator’s 6. Engine air filter 11. Engine coolant 16. Fluids Manual for lubrication information. 7. Engine oil 12. Engine oil level 2. Check every 8 hours. 17. Capacity 3. Brake functions 8. Fan belt 13. Fuel 18.
-
Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Adjust the control-arm position. Right front hose guide Install the cutting units. Left front hose guide Cutting-unit kickstand Install the cutting-unit kickstand. -
Page 10: Adjusting The Control-Arm Position
Adjusting the Control-Arm Installing the Cutting Units Position Parts needed for this procedure: Right front hose guide No Parts Required Left front hose guide Procedure Preparing the Machine You can adjust the control-arm position your comfort. Remove the reel motors from the shipping Loosen the 2 bolts securing the control arm to brackets. - Page 11 g003320 Figure 5 1. Counterweight g375689 Figure 7 1. Hairpin Positioning the Turf Compensating Remove the 2 flange locknuts (3/8 inch) and 2 Spring and Installing the Hose carriage bolts (3/8 x 1-1/4 inches) that secure Guide the turf-compensator bracket to the cutting-unit frame (Figure Cutting Units 4...
- Page 12 g375691 Figure 9 g375687 Figure 11 1. Capscrew 3. Flange locknut (3/8 inch) 2. Right tab (Carrier frame) 1. Turf-compensator bracket 3. Stud (hose guide) 2. Flange locknut (3/8 inch) 4. Inboard Assemble the capscrew of the turf compensation spring to the right tab of the carrier frame (Figure Assemble the hose guide and turf-compensator 10) with the flange locknut (3/8 inch).
- Page 13 g375688 Figure 15 1. Stud (hose guide ) 3. Flange locknut (3/8 inch) 2. Turf-compensator bracket 4. Inboard Assemble the hose guide and turf-compensator bracket to the cutting-unit frame with the 2 flange g375689 Figure 13 locknuts (3/8 inch). 1. Hairpin Torque the locknuts to 37 to 45 N∙m (27 to 33 ft-lb).
- Page 14 g375691 Figure 19 1. Capscrew 3. Flange locknut (3/8 inch) 2. Right tab (Carrier frame) Assemble the capscrew of the turf compensation spring to the right tab of the carrier frame (Figure 20) with the flange locknut (3/8 inch). g375689 Figure 17 1.
- Page 15 Installing the Front Cutting Units to the Lift Arms Slide a cutting unit under the lift arm (Figure 23). g378789 Figure 21 1. Turf-compensator bracket 3. Flange locknut (3/8 inch) 2. Carriage bolt (3/8 x 1-1/4 4. Inboard inches) g375274 Figure 23 Assemble the turf-compensator bracket to the 1.
- Page 16 g375236 Figure 25 1. Lynch pin 3. Lift arm (rear cutting unit) 2. Pivot yoke 4. Washer Assemble the pivot yoke onto the carrier frame shaft (Figure 26). g375252 Figure 24 1. Cap 3. Pivot yoke 2. Snapper pin 4. Carrier frame shaft Assemble the pivot yoke onto the carrier frame shaft.
- Page 17 g375239 g003948 Figure 27 Figure 29 1. Lynch pin 3. Lift arm 1. Lift-arm chain 3. Snapper pin 2. Lift-arm shaft 4. Washer 2. Chain bracket Insert the pivot yoke into the lift arm, and secure shaft to the arm with the lynch pin and washer. Installing the Reel Motors Repeat steps through...
-
Page 18: Using The Cutting-Unit Kickstand
Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever you need to tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the g004144 back end of the bedbar-adjusting screws are not Figure 32... -
Page 19: Product Overview
Product Overview g375554 Figure 33 1. Year of production decal 2. Serial plate Remove the backing from the year of production g216864 decal. Figure 34 Apply the decal to the floor bracket. 1. Engine hood 5. Seat adjustments 2. Seat 6. - Page 20 Power-takeoff (PTO) Switch When the PTO switch is engaged, the machine is in mode, which allows you to drive up to 13 km/h (8 mph) when the maximum speed is not limited. When the PTO switch is not engaged (Figure 37), the machine is in T mode, which allows you...
-
Page 21: Seat Controls
Backlap Levers diagnostics, and other information about the machine (Figure 35). Use the backlap levers in conjunction with the lower The screens that display, depend on which buttons mow/raise control lever for backlapping the reels you select. The purpose of each button may change (Figure 40). -
Page 22: Specifications
To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the... -
Page 23: Before Operation
Operation • Do not add or drain fuel in an enclosed space. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such Before Operation as on a water heater or other appliance. •... -
Page 24: Fuel Tank Capacity
Fuel filter plugging may be expected for a time If your machine fails any of the after converting to biodiesel blended. interlock switch checks, contact your authorized Toro distributor. • Contact your distributor if you wish for more information on biodiesel. -
Page 25: Using The Infocenter Lcd Display
Note: There should be no machine response when you press the traction pedal while the parking brake is engaged. An advisory message should appear on the InfoCenter. Checking the Automatic Parking Brake Engage Sit in the operator’s seat. Start the engine. Disengage the parking brake. -
Page 26: Using The Menus
Indicates when the cutting units are faults. Refer to the Service being raised Manual or your Authorized Toro Distributor for more PIN passcode information on the Faults menu and the information contained there. CAN bus... -
Page 27: Protected Menus
Settings The Settings menu allows Allows the ability to change Protect Settings you to customize and modify the settings in the protected configuration variables on the settings InfoCenter display. Low, Medium, and High Acceleration About The About menu lists the settings control how quickly model number, serial number, the traction speed reacts when... - Page 28 Wait until the red indicator light of the InfoCenter is either 0000 or 1234. illuminates. If you changed the PIN code and forgot the code, contact your authorized Toro distributor for assistance. Note: If the InfoCenter accepts the PIN code and the protected menu is unlocked, the word...
-
Page 29: Checking The Hydrostatic Braking Distance
Setting the Blade Count Use the right button to increase the maximum mow speed in 0.8 km/h (0.5 mph) increments In the Settings Menu, scroll down to Blade between 1.6 and 12.9 km/h (1.0 and 8.0 mph). Count. Use the center button to decrease the maximum Press the right button to change the blade count mow speed in 0.8 km/h (0.5 mph) increments between 8 or 11 blade reels. -
Page 30: Understanding Displayed Traction Speeds
Avoid mowing on wet grass. Reduced traction the end mark (3.7 m or 12 ft). could cause the machine to slide. Contact your Toro distributor if the stopping • Keep your hands and feet away from the cutting distance of the machine is not within 0.6 m (2 units. -
Page 31: Understanding The Operating Characteristics Of The Machine
Understanding the • Always wear your seat belt. • Check carefully for overhead obstructions and do Operating Characteristics not contact them. of the Machine • Keep the ROPS in safe operating condition by thoroughly inspecting it periodically for damage • When you remove your foot from the traction and keeping all the mounting fasteners tight. -
Page 32: Using The Virtual Pedal Stop (Vps) Feature
• The further you push the pedal forward or reverse, the faster the machine moves. • To control the machine to a smooth stop while transporting or mowing, use your foot to return the traction pedal to neutral at your desired rate. •... -
Page 33: Understanding The Acceleration Mode
Tips for Using the Cruise Control • When in transport range, press the reverse traction pedal, engage the parking brake, or press the • Set a cruising speed for long distances without cruise control switch to the O positon. many obstacles. •... -
Page 34: Understanding Toro Smart Power
Cutting Grass with the InfoCenter screen. Do not operate the machine above low idle until after the warm-up period. Machine Understanding Toro Smart Disengage the parking brake, disengage the PTO, and raise the cutting units. Power™ Move the throttle to the F position. -
Page 35: Setting The Reel Speed
Setting the Reel Speed Important: It is important that proper reel speeds are used for your mowing application. Reel speeds that are too slow may result in a wave pattern in the turf, also known as clip marks, marcelling, or bobbing. If this is observed, try increasing the reel speeds or reducing the mowing speed. Reel speeds that are too fast may result in turf damage and/or premature wear of the reels, bedknives, and other mechanical components. -
Page 36: Adjusting The Lift-Arm Turnaround Position
Park the machine on a level surface, lower the cutting units, shut off the engine, engage the parking brake, and remove the key. Insert the long end of the counterbalance spring into a tube or similar object, and pivot the spring around the shouldered stud to the desired position (Figure... -
Page 37: Understanding The Diagnostic Light
g003863 g021272 Figure 54 Figure 55 1. Turf-compensation spring 3. Spring rod 1. Diagnostic light 2. Hairpin 4. Hex nuts Operating Tips Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 15.9 cm (6.25 inches);... -
Page 38: After Operation
• Follow and maintain the 1/3rd rule (cut only 1/3 of avoid sharp turns on slopes to prevent rollovers. the grass blade at a time). Lower the cutting units when going downhill for steering control. • Set reel speed and traction speed to obtain the desired clip length. -
Page 39: Pushing Or Towing The Machine
at a faster speed, internal transmission damage may occur. The bypass valves must be open and the brake released whenever you push or tow the machine. Unlatch the seat base and tilt the seat open. Locate the bypass valve under the seat and on the top of the hydrostat (Figure 58). - Page 40 g420086 Figure 59 1. Pump mechanism on the 2. Black knob brake manifold Insert the long end of a ratchet or similar object, hold the black knob in on the manifold, and pump the manifold 3 times. As soon as there is substantial resistance when pumping the brake is released.
-
Page 41: Maintenance
• To ensure safe, optimal performance of the slip-resistant footwear. Keep hands, feet, clothing, machine, use only genuine Toro replacement jewelry, and long hair away from moving parts. parts. Replacement parts made by other •... - Page 42 Maintenance Service Maintenance Procedure Interval • Inspect the cooling system hoses. Every 100 hours • Check the condition and tension of the alternator belt. • Change the engine oil and filter. Every 150 hours • Drain moisture from the fuel and hydraulic fluid tanks. Every 200 hours •...
-
Page 43: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. -
Page 44: Pre-Maintenance Procedures
Pre-Maintenance Closing the Hood Procedures Carefully rotate the hood closed (Figure 61). Preparing for Maintenance Park the machine on a level surface, disengage the PTO, lower the cutting units, and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop. -
Page 45: Closing The Screen
Closing the Screen Jacking Point Locations Close and latch the screen (Figure 63). Note: Support the machine with jack stands whenever you work under the machine. Use the following as machine-lift points: g378174 Figure 63 1. Ball pin 2. Screen latch Insert the ball pin through the screen latch. -
Page 46: Lubrication
Lubrication • Lift-arm pivots (1 each) (Figure • Cutting-unit carrier-frame and pivot (2 each) (Figure Greasing the Bearings and Bushings Service Interval: Every 50 hours (and immediately after every washing). Grease Specification: No. 2 lithium grease Prepare the machine for maintenance; refer to Preparing for Maintenance (page 44). -
Page 47: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Checking the Air Filter g003966 Figure 71 Service Interval: Before each use or daily Prepare the machine for maintenance;... -
Page 48: Servicing The Air Cleaner
g373566 g373568 Figure 73 Close and latch the hood; refer to Closing the Hood (page 44). Servicing the Air Cleaner Service Interval: Every 400 hours (more frequently in extremely dirty or dusty conditions). Service the air cleaner earlier if the air-cleaner indicator shows red. -
Page 49: Oil Specification
Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your authorized Toro distributor in either 15W-40 or 10W-30 viscosity grades. Checking the Level of the Engine Oil... - Page 50 Prepare the machine; refer to Preparing for Close and latch the hood; refer to Closing the Maintenance (page 44). Hood (page 44). Drain the oil and change the filter. g378574 g378573 Figure 77 Important: Do not overtighten the filter. Open the hood; refer to Opening the Hood (page 44).
-
Page 51: Fuel System Maintenance
Fuel System provider to correct the problem and perform all fuel system maintenance. Maintenance • Do not store diesel fuel in tanks or canisters made with zinc-plated components. Fuel Maintenance Servicing the Fuel-Water This Operator’s Manual contains more detailed fuel Separator and fuel system maintenance information than the engine Owner’s Manual, which is a general-purpose... -
Page 52: Bleeding The Fuel System
g378575 Figure 80 1. Fuel-injection pump bleed screw Turn the key in the ignition switch to the O position. The electric fuel pump runs, forcing air out around the air-bleed screw. Note: Leave the key in the O position until a solid stream of fuel flows out around the screw. -
Page 53: Draining The Fuel Tank
Draining the Fuel Tank Service Interval: Every 800 hours Drain and clean the fuel tank if the fuel system becomes contaminated. Before storage Drain and clean the fuel tank if you store the machine for an extended period. Fuel-tank capacity: 53 L (14 US gallons) Prepare the machine for maintenance;... - Page 54 Cleaning the Installing the Fuel-Pickup Tube Clean the screen at the end of the fuel pick-up tube (Figure 86). g373882 Figure 84 1. Hoses 3. Fitting (fuel sender) 2. Clamp Loosen the fuel-sender cap (Figure 85). g373881 Figure 86 Carefully assemble the fuel pick-up tube and float into the fuel tank (Figure 87).
-
Page 55: Priming The Fuel System
g373882 Figure 88 1. Hoses 3. Fitting (fuel sender) 2. Clamp g373885 Figure 90 Plug the connector of the fuel-sender harness 1. Fuel-sender cover 3. Fuel tank into the connector of the machine wire harness 2. Phillips-head screw (Figure 89). Priming the Fuel System Prime the fuel system after the following scenarios: •... -
Page 56: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 57: Charging The 12 V Battery
Replacing a 12 V Apply a coat of Grafo 112X (skin-over) grease, Toro Part No. 505-47 to the battery posts and Fuse-Block Fuse battery-cable clamps. Slide the rubber boot over the positive The fuse block is under the seat. battery-cable clamp. -
Page 58: Replacing The Tec Fuse
Drive System Maintenance Checking the Tire Air Pressure Service Interval: Before each use or daily Important: Maintain the recommended pressure g419732 Figure 95 in all tires to ensure a good quality of cut and proper machine performance. Do not underinflate the tires. -
Page 59: Adjusting The Rear Wheel Toe-In
Note: The rear wheel toe-in adjustment is At axle height, measure the center-to-center correct if the difference between the front wheel distance at the front and rear of the steering measurement and the rear wheel measurement tires. is 6 mm (1/4 inch) or less. (Figure 97). -
Page 60: Cooling System Maintenance
Cooling System • Preferred option: If distilled water is not available, use a pre-mix coolant instead of a concentrate. Maintenance • Minimum requirement: If distilled water and pre-mix coolant are not available, mix concentrated coolant with clean drinkable water. Cooling System Safety Checking the Coolant Level •... -
Page 61: Removing Debris From The Cooling System
Close and latch the hood; refer to Closing the Hood (page 44). Removing Debris from the Cooling System Service Interval: Before each use or daily (More frequently in dirty operating conditions). Every 100 hours—Inspect the cooling system hoses. Every 2 years—Flush and replace the cooling system fluid. -
Page 62: Belt Maintenance
A machine using the recommended replacement fluid requires less frequent fluid and filter changes. Alternative hydraulic fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range... -
Page 63: Checking The Hydraulic-Fluid Level
Remove the cap/dipstick from the filler neck and This fluid is compatible with the elastomers used wipe it with a clean rag. in Toro hydraulic systems and is suitable for a Insert the dipstick into the filler neck; then wide-range of temperature conditions. This fluid is remove it and check the level of fluid. -
Page 64: (Figure 67)
fluid, replace the return-hydraulic filter and charge-hydraulic filter. Important: Use of any other filters may void the warranty on some components. Changing the Return Filter The hydraulic system is equipped with a return filter-service indicator (Figure 105). You view the filter-service indicator through the hole in the floor plate. -
Page 65: Hydraulic Fluid Capacity
If the fluid becomes contaminated, contact your Toro Distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean fluid. -
Page 66: Cutting Unit System Maintenance
• Never attempt to turn the cutting units by hand or foot while the engine is running. Note: Additional instructions and procedures on backlapping are available in the Toro Reel Mower Basics (with sharpening guidelines), Form 09168SL. Preparing the Machine Prepare the machine for maintenance; refer to Preparing for Maintenance (page 44). -
Page 67: Figure 109
Make initial reel-to-bedknife adjustments With the Mow/Transport lever in the M appropriate for backlapping on all cutting units position, press the PTO switch to the D ISENGAGE which are to be backlapped; refer to the cutting position. Move the Lower Mow/Lift control unit Operator's Manual. -
Page 68: Chassis Maintenance
Chassis Maintenance Inspecting the Seat Belt Service Interval: Before each use or daily Inspect the seat belt for wear, cuts, and other damage. Replace the seat belt(s) if any component does not operate properly. g377117 Clean the seat belt as necessary. Figure 110 1. -
Page 69: Extended Chassis Maintenance
Extended Chassis Cleaning Maintenance Washing the Machine Chassis and Engine Wash the machine as needed using water alone or with a mild detergent. You may use a rag when Service Interval: Every 2 years—Replace the washing the machine. hydraulic hoses. Important: Do not use brackish or reclaimed Every 2 years—Replace the coolant hoses. -
Page 70: Storage
Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 71 Notes:...
- Page 72 Notes:...
- Page 73 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 74 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these...
- Page 75 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.