Table of Contents
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Operating Instructions English
translation of German original
Important safety instructions
These instructions form part of the product and must be carefully read, observed
and stored in a place which is freely accessible at all times.
hy-switch for
blueplanet
KACO
hy-switch
blueplanet
Accessories
for blueplanet
hybrid inverters
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Table of Contents
Troubleshooting
Summary of Contents for Kaco blueplanet hy-switch
- Page 1 KACO hy-switch blueplanet Accessories for blueplanet hybrid inverters Operating Instructions English translation of German original Important safety instructions These instructions form part of the product and must be carefully read, observed and stored in a place which is freely accessible at all times.
- Page 2 Legal provisions The information contained in this document is the property of KACO new energy GmbH. Publication, in whole or in part, requires the written permission of KACO new energy GmbH. KACO warranty For current warranty conditions, contact your system integrator.
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Page 3: Table Of Contents
10. Maintenance and troubleshooting ..............28 10.1. Visual inspection ..................28 10.2. Cleaning ....................28 10.3. Fault displays ..................29 10.4. Shutting down for troubleshooting ............30 10.5. Manual reset of the mains relay ............. 30 hy-switch for KACO blueplanet hybrid inverters Page 3... - Page 4 Uninstalling the component ..............32 11.3. Disassembling the component ..............33 11.4. Packaging the component ............... 33 11.5. Storing the component ................33 12. Disposal ......................34 13. Service and warranty ..................34 hy-switch for KACO blueplanet hybrid inverters Page...
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Page 5: General Information
All other language versions are translations of the original version. WARNING Improper handling of the component can be hazardous! You must read and understand the operating instructions in order to install and use the component safely. hy-switch for KACO blueplanet hybrid inverters Page 5... -
Page 6: Design Features
CAUTION Low-risk hazard Failure to observe this warning will lead to minor or moderate bodily injury. CAUTION Risk of damage to property Failure to observe this warning will lead to property damage. hy-switch for KACO blueplanet hybrid inverters Page... -
Page 7: Target Group
– Education concerning the installation and start-up of electrical devices and systems. – Knowledge of applicable standards and directives. – Knowledge and adherence to this document with all safety notices. hy-switch for KACO blueplanet hybrid inverters Page 7... -
Page 8: Identification
Product name Part no. Serial number Date of manufacture Technical data Disposal information Certification marking, CE marking Fig. 1 Name plate hy-switch for KACO blueplanet hybrid inverters Page... -
Page 9: Safety
Remove all jewellery from wrists and fingers Ensure that the testing equipment is in safe operating condition. – Modifications to the surroundings of the component must comply with the applicable national standards. hy-switch for KACO blueplanet hybrid inverters Page 9... -
Page 10: Proper Use
The component is intended for indoor applications and may only be used in countries for which it has been approved or for which it has been released by KACO new energy and the grid operator. Operate the component only with a permanent connection to the public power grid. -
Page 11: Component Description
It is not functional without the blueplanet hybrid inverter. blueplanet hy-switch serves as a measuring point and all-pole disconnection point for the local network. It is connected to the three phases, the neutral conductor and the earth (PE). -
Page 12: Structure Of The Component
4.3. Structure of the component Communication RS485 external current sensor L3 external current sensor L2 external current sensor L1 Building Grid connection Ground PE Fig. 2: Structure of the component with external connections hy-switch for KACO blueplanet hybrid inverters Page... -
Page 13: Technical Data
70 A RMS Measuring accuracy of AC power (internal) Measuring accuracy of AC power (external) Measuring speed Real-time Installation Max. cable length to the blueplanet hy-switch 20 m AC cable cross-section max. 35 mm² Communications connection 1 x RJ45 (RS485) Connection for external current sensors 3 x 3.5 mm jack... -
Page 14: Delivery And Transport
Transporting the component For safe transport of the product, please use the original packaging (cardboard box). Packaging: Folding cardboard box Packaging size: 400 x 245 x 100 mm Total weight approx. 1.5 kg hy-switch for KACO blueplanet hybrid inverters Page... -
Page 15: Installation Tool
The codes given in the table below are used in all usage instructions for assembly/installation/maintenance and disassembly for the tools and tightening torques being used. Code (s) Shape of the connector External hexagon Internal hexagon Torx Slot Tightening torque Spanner size or number Outer contour hy-switch for KACO blueplanet hybrid inverters Page 15... -
Page 16: Assembly And Preparation
Install the component Choosing the installation location Place the blueplanet hy-switch near the control cabinet or energy sub-distributor. Observe the environmental data under 5.2. When mounting, keep a distance of at least 15 cm to all sides. The additional space required for the connection area of the AC cables below the hy-switch must be provided. - Page 17 » Component is mounted next to the switch box/control cabinet on the wall. CAUTION Avoid damage due to hard striking! Hard strikes or an uneven surface can damage the component. Fig. 3: Hole spacing for mounting hy-switch for KACO blueplanet hybrid inverters Page 17...
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Page 18: Installation And Start-Up
Country-specific installation standards; power rating of the component; cable length; type of cable installation; local temperatures. Install the blueplanet hy-switch near the building connection or energy sub-distributor. hy-switch for KACO blueplanet hybrid inverters Page... -
Page 19: Integration Possibilities
Power supply company counter (bidirectional meter) blueplanet hy-switch Switchable line protection (4p 20A) EVU counter for generation (optional) RCD type B, 30 mA (required for backup power operation) blueplanet hybrid inverter Load hy-switch for KACO blueplanet hybrid inverters Page 19... - Page 20 Installation of grid parallel and standby power operation (standard) type B Load Fig. 4: Installation of grid parallel and standby power operation Installation Grid parallel operation Load Fig. 5: Installation of grid parallel operation hy-switch for KACO blueplanet hybrid inverters Page...
- Page 21 Fig. 6: Installation with separate external supply Integration according to grid types: The component is suitable for integration into various grid types. The wiring from the component in the local installation must always be a 5-core design. hy-switch for KACO blueplanet hybrid inverters Page 21...
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Page 22: Connection To The Mains
Serious injury or death from touching live parts. > Disconnect the electric circuits to be worked on from all power sources. > Switch off all inverters and all local generators. > Switch off grid connection hy-switch for KACO blueplanet hybrid inverters Page... - Page 23 Insert the cable into the component and into the control cabinet. Insulate all wires of the cable properly. Wire the component on the cable clamps with S_2.5] (see Fig. 9): Insert the cables through the cable gland. Connect PE hy-switch for KACO blueplanet hybrid inverters Page 23...
- Page 24 The component must be securely closed with this. 12. Switch the grid connection back on. » Component is mounted next to the switch box/control cabinet on the wall. hy-switch for KACO blueplanet hybrid inverters Page...
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Page 25: Communication To The Inverter
CAT 5E S/FTP. The length depends on the installation location, but should not exceed 20 m. Cross-over assignments cannot be used. The hy-switch connection of the blueplanet hybrid inverter must be connected to the hy-switch connection of the component. hy-switch for KACO blueplanet hybrid inverters Page 25... -
Page 26: Start-Up
The component is ready for operation when the green LED on the circuit board lights Check whether the current firmware version is installed and update it if necessary. For more information, see 9.3. hy-switch for KACO blueplanet hybrid inverters Page... -
Page 27: Operation
The firmware of the component should be updated regularly. The update is carried out via the hy-sys software. This must be run on a computer connected to the blueplanet hybrid inverter. The current firmware version can be found in the download area of the KACO homepage, under www.kaco-newenergy.de A special update file with the file extension .EDU is required for the firmware update. -
Page 28: Maintenance And Troubleshooting
If the component is dirty, clean the housing and the housing cover with a dry cloth only. NOTE The cleaning intervals must be adapted to the environmental conditions of the installation site. hy-switch for KACO blueplanet hybrid inverters Page... -
Page 29: Fault Displays
Warning and error messages of the component can also be output via the connected blueplanet hybrid inverter and the associated hy-sys software. These are documented in the operating manual of the blueplanet hybrid inverter. hy-switch for KACO blueplanet hybrid inverters Page 29... -
Page 30: Shutting Down For Troubleshooting
In exceptional cases, it may be necessary to reset the mains relays so that the voltage supply to the local installation can be restored by the public grid. If a reset via the hy-sys software is not possible, proceed as follows: hy-switch for KACO blueplanet hybrid inverters Page... - Page 31 Remove the voltage source from the XS500 socket. Place the cover plate upwards and snap the plastic hinge back into place. » Component is closed again. S500 XS500 Fig. 11: Resetting the mains relays hy-switch for KACO blueplanet hybrid inverters Page 31...
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Page 32: Decommissioning And Dismantling
Open the two cable glands [ W_36]. Pull the cables out downwards. 7. Carry out necessary work in the control cabinet in which the component was integrated. The component is now electrically disconnected. hy-switch for KACO blueplanet hybrid inverters Page... -
Page 33: Disassembling The Component
11.5. Storing the component ↻ Component is packed (see 11.4). Store the component at a dry location, in accordance with the ambient temperature range. Environmental data [see chapter 5.2] hy-switch for KACO blueplanet hybrid inverters Page 33... -
Page 34: Disposal
Packaging: Ensure that the transport packaging is disposed of properly. Service and warranty If you need help solving a technical problem with one of our KACO products, please contact our service hotline. Please have the following information ready so that we can help you quickly and efficiently: –... - Page 35 NOTE Observe our general warranty conditions for inverters and accessories. The maximum length of the warranty is based on the currently applicable national warranty conditions. hy-switch for KACO blueplanet hybrid inverters Page 35...
- Page 36 Werner-von-Siemens-Allee 1 · 74172 Neckarsulm · Germany · Tel. +49 7132 896-0 · info@kaco-newenergy.de · www.kaco-newenergy.com...