CCM Spitfire 2020 Series Owner's Manual
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CCM Spitfire 2020 Series Owner's Manual

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OWNERS MANUAL

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Summary of Contents for CCM Spitfire 2020 Series

  • Page 1 OWNERS MANUAL...
  • Page 2 CCM Spitfire Series Motorcycle OWNER’S MANUAL Issue 9 07/09/2020 All rights reserved. Any reprinting or unauthorized use without the written permission of CCM Motorcycles is expressly prohibited.

  • Page 3: Table Of Contents

    Contents Introduction ..............3 Scheduled Maintenance ..........23 Service Record ..............26 Motorcycle Details ............4 Confirmation of Maintenance Work ..... 31 Controls & Instruments ..........5 Technical Information ............ 33 Instrument panel ..............5 Tightening Torque Figures ........39 Ignition Lock ................

  • Page 4: Introduction

    The high safety standards of CCM motorcycles are maintained by constant development of designs, equipment and accessories. Due to this, your motorcycle may differ from the information supplied in this manual. CCM cannot entirely rule out errors and omissions. We hope you can appreciate that no claims can be entertained based on...

  • Page 5: Motorcycle Details

    Motorcycle Details Motorcycle Details CCM Customer Contact Details Model: CCM Contact Address: Unit 5 Jubilee Works, Registration Number: Vale Street, Bolton, Vehicle Identification Number: BL2 6QF Engine Number: Service Contact Name: Steven Bridgeman Date of First Registration: Service Contact Telephone:...

  • Page 6: Controls & Instruments

    Controls & Instruments Display Battery voltage - Instrument display has the following 3 Maximum engine speed information areas; Maximum coolant temperature Instrument panel Warning Lights & Controls 1) Engine speed Function Reset 2) Road speed - The following fields in display area 3 can be 3) Selected function reset;...

  • Page 7: Ignition Lock

    “FIRE” button (1). systems will be switched off, which may will invalidate your CCM warranty. It is result in loss of control or an accident. important that the factory settings are To turn engine off, press the “KILL” button (2).
  • Page 8 Steering Lock WARNING! Never operate the steering lock while the vehicle is moving. This may result in loss of control or an accident. The steering lock is a two position, key operated lock, located on the right-hand side of the headstock.

  • Page 9: Foot Controls

    Press the turn signal control to the right to Foot Controls Side stand illuminate the right signal indicator (the GREEN Brake Pedal The side stand is an “always up” and should tell-tale signal will flash on the instrument automatically spring into the “up” condition when display).

  • Page 10: Fuel Tank

    To close the fuel tank cap Seat Fuel Tank Remove the 2 bolts from underneath the tail piece To open the fuel tank cap Insert fuel cap and turn clockwise until stop. and remove the nut from the Sub-frame. Lift the seat vertically upwards to release the seat from Press the fuel cap down and rotate anti- Note: Ensure the rubber seal sits flush with...

  • Page 11: Raf Bf 100 Pannier Boxes

    RAF BF 100 Pannier • Screw the brass screw through into the Nyloc nut. You will require a 13mm spanner Boxes to complete this. Alongside each pannier box, you will receive; 2 x M6 x 40 Brass Screws 2x M6 Nyloc Nuts 1 x Key for the Pannier Box Lock On delivery, these items will be inside the box.

  • Page 12: Riding Information

    Riding Information Do not exceed the permissible gross weight and flammable materials to come into contact with be sure to comply with the instructions on the hot exhaust system. Before riding loading. Cooling would be inadequate if the engine were allowed to idle for a lengthy period with the •...
  • Page 13 Tyres do CCM refuses to accept liability for engine damage not have their full grip when new and there is a if engine-revolution excursions above this limit risk of accidents at extreme angles of lean.

  • Page 14: Pre-Ride Checks

    Check rear wheel alignment is set leaking fluid are seen do not ride the instruction. correctly. Adjust if necessary. motorcycle and seek professional advice from the CCM Services team. Chain & Sprocket: Service Information for more • Check chain tension.
  • Page 15 Lights and instruments: • Check function of all electrical systems ensure they functioning correctly. Fixings: • Visually check fixings looseness and damage. Suspension: • Check front forks for smoothness of operation. • Visually check for leaks. Steering: • Check steering action in all directions for smoothness of operation.

  • Page 16: Motorcycle Storage

    Motorcycle Storage Short term Always store your motorcycle in a cool, dry place and if necessary, protect it against dust with a porous cover. Always ensure the motorcycle is dry and the engine has fully cooled before covering. Long term Before storing your motorcycle for an extended period of time: •...

  • Page 17: Maintenance

    Maintenance Running In To ensure the best performance and reliability of your motorcycle, it is important that the following running in procedure is followed. Failure to comply may result in warranty invalidation. At all times; • Do not use high engine speed when engine is cold. •...

  • Page 18: Service Information

    Then remove the oil strainer drain plug (2) and If the engine oil level is too high, have the oil level allow any oil to drain out. corrected by the CCM Services Team.
  • Page 19 • Braking system To check level, turn the handle bars to a straight- ahead position and hold motorcycle upright. Checking operation of brakes Operate both brake levers, the pressure points must be clearly perceptible. If pressure point is not clearly perceptible, bleed the brake system and re-check.
  • Page 20 Pull in the clutch lever. The pressure point must be clearly perceptible. If it is not, have the clutch checked by an approved CCM workshop. Once the radiator has cooled, remove the cap (1) Checking clutch lever play • Wheels and tyres by turning it counter-clockwise.
  • Page 21 Measure the tyre tread depth in the main tread • Drive Chain grooves with wear marks. Lubricating chain Dirt, dust and inadequate lubrication will result in Tyres have wear indicators integrated into the accelerated wear and significantly shorten the main tread grooves. The tyre is worn out when the drive chain's useful life.
  • Page 22 • Rear Suspension • Air filter The batteries charge state can be tested by holding the TEST button on top of the battery. YSS Rear Suspension Unit The cone style air filter should be replaced at the intervals specified in the periodic maintenance chart.
  • Page 23 • Fuses The fuses are located under the tank. 5 are in a bank and 1 is on its own as an overall main fuse attached to the starter solenoid unit (with a spare also attached). To remove the tank, remove the 2 bolts (1) and slide the tank backwards.

  • Page 24: Scheduled Maintenance

    From 14500 miles, carry out all maintenance items every 4000 miles or annually, whichever occurs first. All items should be performed by the CCM Services Team as special technical skills are required. It is important that the scheduled maintenance is carried out by an approved provider to ensure your motorcycles warranty is valid.
  • Page 25 Cooling System I/A/L I/A/L I/A/L I/A/L I/A/L I/A/L ✓ ✓ ✓ ✓ ✓ ✓ Cooling System Coolant Level ✓ ✓ ✓ ✓ ✓ ✓ Engine I/A/L I/A/L I/A/L I/A/L I/A/L I/A/L ✓ ✓ ✓ ✓ Valve Clearances ✓ ✓ ✓ ✓...
  • Page 26 Brakes I/A/L I/A/L I/A/L I/A/L I/A/L I/A/L ✓ ✓ ✓ ✓ ✓ ✓ Brake Pads Brake Master Cylinders ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Brake Calipers ✓ ✓ ✓ ✓ ✓ ✓ Brake Fluid Drive Chain/Clutch I/A/L I/A/L...

  • Page 27: Service Record

    Service Record CCM Pre-delivery Inspection CCM Running-in Check Date Completed: Date Completed: Completed By: Completed By: Stamp, Signature: Odometer Reading: Stamp, Signature:...
  • Page 28 CCM Service CCM Service CCM Service Date Completed: Date Completed: Date Completed: Completed By: Completed By: Completed By: Odometer Reading: Odometer Reading: Odometer Reading: Stamp, Signature: Stamp, Signature: Stamp, Signature:...
  • Page 29 CCM Service CCM Service CCM Service Date Completed: Date Completed: Date Completed: Completed By: Completed By: Completed By: Odometer Reading: Odometer Reading: Odometer Reading: Stamp, Signature: Stamp, Signature: Stamp, Signature:...
  • Page 30 CCM Service CCM Service CCM Service Date Completed: Date Completed: Date Completed: Completed By: Completed By: Completed By: Odometer Reading: Odometer Reading: Odometer Reading: Stamp, Signature: Stamp, Signature: Stamp, Signature:...
  • Page 31 CCM Service CCM Service CCM Service Date Completed: Date Completed: Date Completed: Completed By: Completed By: Completed By: Odometer Reading: Odometer Reading: Odometer Reading: Stamp, Signature: Stamp, Signature: Stamp, Signature:...

  • Page 32: Confirmation Of Maintenance Work

    Confirmation of Maintenance Work This table is intended as a record of maintenance and repair work including fitting of optional extras and, where appropriate, any recall work. Item Odometer Reading Date...

  • Page 34: Technical Information

    Motul 7100 5W-30/40 100% Synthetic CCM recommends not using oil additives as they can have a detrimental effect on clutch operation. Please do not hesitate to contact CCM Customer Services if you have any questions relating to the choice of a suitable engine oil for your motorcycle.
  • Page 35 Engine Coolant Maximum Engine Coolant Capacity (litre) 1.25 Factory Oil Specification MOTUL MOTOCOOL EXPERT Transmission Gearbox Type constant mesh gear type, 6-speed gearbox, integrated into engine block Gear Transmission Ratio 2.615 (13:34 teeth) Gear Transmission Ratio 1.812 (16:29 teeth) Gear Transmission Ratio 1.350 (20:27 teeth) Gear Transmission Ratio 1.091 (22:24 teeth)
  • Page 36 Front Suspension Bobber / RAF BF 100 Available adjustment Spring preload Spring preload Rebound damping Rebound Damping Compression damping Compression Damping Suspension travel (mm) Factory Pre-load setting 1 turn in 1 turn in Factory Rebound setting 1 turn from fully closed 4 turns from fully closed Factory Compression setting 1.5 turns from fully closed...
  • Page 37 Clutch System Recommended fluid SAE10 Mineral Hydraulic clutch fluid Tyre Pressures Bobber RAF BF 100 Front Rear Tyres Front Tyre Mitas H-18 130/80-19 71H Front Inner Tube Mitas 577001 Rear Tyre Mitas H-18 140/80-19 71H Rear Inner Tube Mitas 576985 Front Tyre Avon Cobra Chrome AV91 MT 90 B16 74H Front Inner Tube...
  • Page 38 Battery Designation HJTZ7S-FPZ Type High-performance lithium-ion Rated voltage 12 V Rated capacity 4.5 Ah Ignition System Spark Plugs NGK CR8EB Lighting Headlight low beam LED 12V Rear side light LED 12V Brake light LED 12V Indicator lights LED 12V Dimensions Dimension (mm) Bobber RAF BF 100...
  • Page 39 Vehicle Mass Mass (kg) Bobber RAF BF 100 Unladen* Maximum Permissible Gross Maximum Payload *Unladen mass = ready for road with 90% fuel...

  • Page 40: Tightening Torque Figures

    Tightening Torque Figures Consult maintenance manuals for latest tightening instructions. Tightening Torque (Nm) Fixing Notes Bobber RAF BF 100 Front Wheel Spindle Nut Front Wheel Spindle Clamp Bolts Front Brake Caliper Fixing Bolts Install using Loctite 243 Front Brake Disc Install using Loctite 243 Rear Wheel Spindle Nut Install using Nord Lock Washer...
  • Page 41 Gear Rose Joint Screw Install using Loctite 270 Lower Triple Clamp Grease Upper Triple Clamp Grease Handle Bar Riser Mount Install using Loctite 277 Upper Handle Bar Clamp Grease Steering Stem Clamp Bolt Grease Clutch Lever to Handle Bar Front Brake Lever to Handle Bar Throttle Twist Grip to Handle Bar Gear Shaft Lever to Spline Foot Peg Mount Bolts...

  • Page 42: Cleaning

    Cleaning After riding in the rain or on salt-sprayed roads • Road salt is extremely corrosive in combination with water. After each ride in the rain or on salt-sprayed road the following steps Proper and frequent cleaning is a vital part of correctly maintaining your should be carried out.

  • Page 43: Warranty

    The two-year cover is provided free of charge but requires your motorcycle and service schedule. personal details to be held by CCM Motorcycles. To check or change any of these details, please contact the CCM Warranty team on the details found in the Registered Owner Please ensure that you have read this Owner’s Manual thoroughly to ensure that...
  • Page 44 Any problem experienced is not notified to the CCM Services Team within a reasonable time. The owner should take all possible steps to prevent further damage as soon as any problem is apparent. Such consequential damage may not be covered by this warranty.

  • Page 45: How To Keep Your Warranty Valid

    The warranty does not cover the cost of transportation of the motorcycle to or from the CCM factory, nor expenses incurred whilst the machine is off the road for warranty repairs. If you wish to eliminate the possibility of having to pay for this, CCM will be able to advise you of the various...

  • Page 46: What Is Covered

    What is covered? Your CCM motorcycle is guaranteed against all defects (of material, workmanship and design) for a period of 24 months from the original date of delivery and without any mileage restriction (unless it is sold as second hand or as an ex-demonstration model).

  • Page 47: Miscellaneous

    General Data Protection Regulations (GDPR) CCM will use warranty registration information to contact you directly should the need arise, for example in the event of a safety recall. CCM may also use warranty registration information to contact you directly to advise you about new CCM products or promotions. However, if you prefer not to receive any communication, please write to CCM Motorcycles.

  • Page 48: Transfer Of Warranty

    Transfer of Warranty The warranty is transferable at CCM Motorcycles discretion subject to the Terms and Conditions set out in this booklet. The same terms and conditions apply to the new owner but note that the warranty expires in 24 consecutive calendar months from the date of sale to the original purchaser.
  • Page 49 Model Colour Frame Number Engine Number I am the new owner Registration No. Date of Change I have changed address New owner's data Send to: CCM Motorcycles Jubilee Works Title Initial Vale Street Surname Bolton Address BL2 6QF County Postcode...
  • Page 50 Signature Frame Number Engine Number Registration No. I am the new owner Date of Change I have changed address New owner's data Title Initial Send to: CCM Motorcycles Surname Jubilee Works Address Vale Street County Bolton Postcode BL2 6QF Telephone...
  • Page 51 Signature Colour Frame Number Engine Number Registration No. I am the new owner Date of Change I have changed address New owner's data Send to: CCM Motorcycles Title Initial Jubilee Works Surname Vale Street Address Bolton County BL2 6QF Postcode...

  • Page 52: Registered Owner

    Registered Owner It is important that the registered owner’s details are recorded correctly with CCM Motorcycles to ensure important service and warranty information can be communicated efficiently to you, and your ownership experience is the best it can be. To update us on any change of ownership details, please contact our warranty team;...
  • Page 53 Nothing in the Warranty shall be construed as an admission of the existence of any duty or care owed by the Company in respect of CCM Products. This Warranty shall be construed in accordance with English law and any questions...

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