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Summary of Contents for Grunbeck GENO-mat duo WE
- Page 1 Operation Manual Water Softeners ® GENO-mat duo WE ® GENO-mat duo WE-MSR ® GENO-mat duo WE-KWA Edition January 2017 Order no. 164 184 043 - inter...
- Page 3 Content Table of contents This operation manual consists of several parts as shown in the table below. Please refer to the cover sheets of the individual parts for detailed information on their contents. General information ..........Basic information ............Product description ...........
- Page 4 Declaration of Conformity EU Declaration of Conformity This is to certify that the system designated below meets the safety and health requirements of the applicable European guidelines in terms of its design, construction and execution. If the system is modified in a way not approved by us, this certificate is void. Manufacturer: Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Straße 1...
- Page 5 General A General Table of contents 1 | Preface................ 2 | How to use this operation manual ......3 | General safety information .......... 3.1 Symbols and notes ..........3.2 Operating personnel ..........3.3 Designated application ......... 3.4 Protection from water damage ......3.5 Indication of specific dangers ........
- Page 6 General 2 | How to use this operation manual This operation manual is intended for the operators of our systems. It is divided into several chapters (a letter is assigned to each of them) which are listed in the “Table of contents” on page 1 in al- phabetical order.
- Page 7 General 3.2 Operating personnel Only persons who have read and understood this operation man- ual are permitted to work with the system. The safety guidelines are to be strictly adhered to. 3.3 Designated The system may only be used for the purpose outlined in the prod- uct description (chapter C).
- Page 8 General 4 | Shipping and storage Attention! The system may be damaged by frost or high tempera- tures. In order to avoid damage of this kind: Protect from frost during transportation and storage! Do not install or store system next to objects which radiate a lot of heat. The system may only be transported and stored in its original pack- ing.
- Page 9 Basic Information Water Softeners B Basic information (water softeners) Content 1 | Laws, regulations, standards ........2 | Water, scaling, softening ..........Ion exchange ............... 1 | Laws, regulations, standards In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water (raw water).
- Page 10 Basic Information Water Softeners Hinweis: Calcium ions and magnesium ions exist side by side in na- ture, e.g. in the mineral dolomite. Hardness ranges according to the German Act on Environmental Sustainability of De- tergents and Cleaning Agents (WMRG): The total hardness of the water is the sum of the concentrations of calcium ions and magnesium ions.
- Page 11 Basic Information Water Softeners 3 | Ion exchange The exchange of calcium and magnesium ions for sodium ions causes the water to become soft. Principle The hard raw water flows through an exchanger tank. This tank is filled with a resin, to which sodium ions are bonded at certain po- sitions (see fig.
- Page 12 Basic Information Water Softeners Order no. 054 181 950-inter Edited by: KONS-mpöp-mrie G:\BA-181950-INTER_B.DOCX...
- Page 13 Product Description GENO-mat ® duo WE ® C Product description (GENO-mat duo WE) Content 1 Type designation plate ..........2 Technical specifications ..........3 Designated application..........4 Application limits ............5 Scope of delivery ............5.1 Standard equipment ..........5.2 Optional accessories ..........5.3 Consumables ............
- Page 14 Product Description GENO-mat ® duo WE Table C-1: Technical specifications ® Water softener GENO-mat duo WE Systems with full salting Connection data Nominal connection diameter DN 25 (1" female thread) DN 40 (1½" fem. thread) Drain connection, min. DN 50 [V]/[Hz] 230/50-60 Power supply...
- Page 15 Product Description GENO-mat ® duo WE ® Table C-2: Technical specifications Water softener GENO-mat duo WE Systems with economy salting Connection data Nominal connection diameter DN 25 (1" female thread) DN 40 (1½" fem. thread) DN 50 Drain connection, min. [V]/[Hz] 230/50-60 Power supply...
- Page 16 Product Description GENO-mat ® duo WE 3 Designated application The water softeners of the GENO-mat ® duo WE series are designed for the softening of cold drinking and industrial water. As twin sys- tems, they are suitable for continuous soft water supply. We man- ufacture systems with full and economy salting.
- Page 17 Product Description GENO-mat ® duo WE 5 Scope of delivery 2 double-walled plastic exchanger tanks 5.1 Standard equipment Food-compatible ion exchanger resin ® Note: Smaller systems (up to GENO-mat duo WE 300) come with the exchanger tanks already filled with resin. ...
- Page 18 Product Description GENO-mat ® duo WE Blending valve (to adjust the residual hardness by 126 003 adding raw water) Connection R 1¼ ‘’ Water meter with counter Connection R 1’’ 163 080 Connection R 1½’’ 163 085 Mounting set 1: (for easy connection to water in- 125 845 stallation) Compact valve block R 1’’, female thread, inte-...
- Page 19 Product Description GENO-mat ® duo WE 5.3 Consumables Only use original consumables in order to ensure the reliable oper- ation of your system. Regeneration salt (25 kg) 127 001 Water analysis kit for total hardness 1 pc 170 187 10 pcs 170 100 °dH and °f...
- Page 20 Product Description GENO-mat ® duo WE Order no. 104 184 941-inter Edited by: KONS-mpö-rg G:\BA-184941-INTER-C.DOCX...
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Page 21: Table Of Contents
Installation GENO-mat duo WE ® D Installation (GENO-mat duo WE) Content 1 General installation instructions ........1.1 Water installation ............ 1.2 Electrical installation ..........2 Preliminary works ............2.1 How to fill the exchanger tank ........ 2.2 How to mount the brine tube ......... 3 System connection ............ -
Page 22: Water Installation
Installation ® GENO-mat duo WE When installing the water softener GENO-mat ® duo WE certain 1.1 Water installation rules must absolutely be respected. Additional recommendations facilitate the work with the system. The installation instructions described herewith are illustrated in Fig. D-1. Binding rules The installation of a water softener represents a major interference with the drinking water system. -
Page 23: Preliminary Works
Installation GENO-mat duo WE 2 Preliminary works 1. Unpack all system components. 2. Check for completeness and possible transportation damage. 3. Place both exchanger tanks at the appropriate location. Attention! The system only works if the components are mount- ed properly. -
Page 24: How To Mount The Brine Tube
Installation ® GENO-mat duo WE 5. Centre the risers precisely. 6. If necessary, remove the excessive resin from the threads and the sealing surfaces of the exchanger tanks for the connection of the control valve and the exchanger adapter. 7. Remove the protective caps from the risers. 8. -
Page 25: System Connection
Installation GENO-mat duo WE 3 System connection 3.1 Water connection 1. Connect the system to the water supply as per installation drawing (fig. D-1 (a)). Observe the instructions and recommendations in section 1. Note: The supplied water meter must absolutely be installed at the soft water side (downstream of the system). - Page 26 Installation ® GENO-mat duo WE ® Fine filter BOXER ® Euro system separator GENO DK 2 ® Control electronics GENO -IONO-matic (for version ® GENO-mat duo WE-MSR respectively WE-KWA without control electronics) Water meter Control valve ...
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Page 27: Connection Of The Control Electronics
Installation GENO-mat duo WE Pressure loss GENO-mat duo WE 3,00 2,50 530/750 230/30 2,00 330/45 1,50 130/150 1,00 50/6 0,50 0,00 10,0 11,0 12,0 Flow rate ® Fig. D-2: Pressure loss curve for GENO-mat duo WE 3.2 Connection of the control electronics The work described in this section may only be performed by trained electricians or electronics experts. - Page 28 Installation ® GENO-mat duo WE Fig. D-2: Terminal plan Order no. 094 184 942-inter Edited by: KONS-mpö-rg G:\BA-184942-INTER_D...
- Page 29 Start-up ® GENO-mat duo WE ® E Start-up (GENO-mat duo WE) Content 1 How to fill the brine tank ..........2 How to set the system ........... 2.1 Adjusting the blending hardness ......2.2 Setting of the control unit ........3 How to start up the system ...........
- Page 30 Start-up ® GENO-mat duo WE 2 How to set the system The small systems with economy salting (GENO-mat ® duo WE 50, 2.1 Adjusting the duo WE 130, duo WE 230) are equipped with a blending unit. This blending hardness ®...
- Page 31 Start-up ® GENO-mat duo WE Adjusting the blending hardness ® In the systems GENO-mat duo WE 50, duo WE 130 and duo WE 230 the blending unit described herein is installed at the control valve. Small systems with full salting may also be equipped with this unit (option).
- Page 32 Start-up ® GENO-mat duo WE ® Table E-2: Data records in Code 290 Water softener GENO-mat duo WE Systems with full salting Data records in Code 290 (single/twin) 9014 D 9015 D 9016 D 9510 D 9511 D Systems with economy salting Data records in Code 290 (single/twin) 9011 D 9012 D...
- Page 33 Start-up ® GENO-mat duo WE 3 How to start up the system 1. Open the valve at the raw water inlet. 2. Release a manual regeneration (refer to chapter F). One ex- changer tank is now being regenerated. 3. Release a manual regeneration. The other exchanger tank is now being regenerated.
- Page 34 Start-up ® GENO-mat duo WE Order no. 054 184 943-inter Edited by: KONS-mpö-rg G:\BA-184943-INTER_E.DOC...
- Page 35 Operation ® GENO -IONO-matic ® F Operation (GENO -IONO-matic) Content 1 Introduction ..............2 Controller operation............2.1 Controls and display ..........2.2 Setting operating parameters ......... 2.3 Reading the operating status ......... 2.4 Releasing manual regeneration ......1 Introduction ® ®...
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Page 36: Controller Operation
Operation ® GENO -IONO-matic 2 Controller operation 2.1 Controls and display 1 "Program" button in normal mode: switches to programming mode (hold down for more than 5 seconds). in programming mode: opens menus. saves the setting and closes menus. 2 "Man. -
Page 37: Setting Operating Parameters
Operation ® GENO -IONO-matic 2.2 Setting operating Principle parameters A programming mode must be activated before you can create settings (user programming mode: button 1, customer service programming mode: buttons 1 + 2). In programming mode, button 3 switches to the next menu item, button 2 to the previous one. - Page 38 Operation ® GENO -IONO-matic The minute value is displayed. If the value is correct, proceed with step 9. 6. Open the menu by pressing the "Program“ (1). 7. When the display starts to blink, use buttons (3) and (2) to increase or reduce the value.
- Page 39 Operation ® GENO -IONO-matic Basic settings (customer service - programming mode) All of the basic system parameters are saved in records. The system is ready for operation when the correct record has been selected. The factory-settings must be checked during start-up. In addition, the operating mode can be chosen.
- Page 40 Operation ® GENO -IONO-matic 5. Set the required value by pressing the "Info“ button (3) (loop L 1 L 2 L 3 L 1...). Set the required value by pressing the "Man. Reg.“ button (2). (loop L 1 L 3 L 2 L 1...). 6.
- Page 41 Operation ® GENO -IONO-matic The parameter "Water Meter Pulse" is displayed. Table F-1 indicates what the codes represent. The setting required depends on the water meter installed in your system (see section E). 17. Change the setting as required. Proceed as instructed in steps 8 - 10.
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Page 42: Reading The Operating Status
Operation ® GENO -IONO-matic Continuous display of information on the operating status of the 2.3 Reading the operating status system. The active exchanger tank is displayed at the top left (in the example: I). The water flow is indicated by the water drop shown next to the exchanger tank code (the drop blinks every 5 water meter pulses). - Page 43 Troubleshooting ® ® GENO-mat WF / GENO-mat duo WE G Troubleshooting (GENO-mat ® ® WF / GENO-mat duo WE) Even carefully designed and manufactured technical systems that are operated properly, may experience malfunctions. Table G-1 provides an overview of possible problems that may occur during ®...
- Page 44 Troubleshooting ® ® GENO-mat WF / GENO-mat duo WE Table G-1 (continued) What you see Why it happened What to do c) Miscellaneous errors Increased hardness in the blending or System overrun, system runs soft water beyond performance parameters ...
- Page 45 Maintenance Water softeners H Maintenance and care (water softeners) Content 1 | General information ............ 2 | Inspection (functional check) ........2.1 How to refill salt ............ 3 | Minor maintenance ............. 4 | Major maintenance ............. 4.1 Operation log ............5 | Spare parts ..............
- Page 46 Maintenance Water softeners Summary: Inspection work Determine the raw water hardness. (water test kit „total hardness“) Determine the soft water hardness (water test kit „total hardness“). Check the salt level in the brine tank, observe the minimum filling level (refer to sticker). Refill salt tablets, if necessary. Attention! If the salt level falls below the minimum filling level, hardness may break through.
- Page 47 Maintenance Water softeners 3 | Minor maintenance You may perform the minor maintenance work yourself. Read the water meter reading. Determine raw and soft water hardness (water test kit „Total hardness“) Check the setting of the control unit: a) Time b) Raw water hardness ...
- Page 48 Maintenance Water softeners Attention: Danger of water damage! Damaged or worn hose connections may tear. Therefore, check and replace flexible con- nection hoses, if necessary. Check the non-return function of the safety fitting (e.g. system separator) Functional check of the disinfection unit (determine electric current, only possible via Code).
- Page 49 Operation Log Customer Name: ................. Address: ................................................® Water Softener GENO-mat duo WE (please check appropriate box) Version WE- Version WE- Serial number ............Installed by .............. Filter: make/type ....../ ......Connection data: Drain connection DIN 1988 (please check appropriate box) Floor outlet available Pipe leading to water...
- Page 51 Operation Log GENO-mat ® duo WE Maintenance work at water softener GENO-mat ® duo WE Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Measured values Water pressure [bar] Flow pressure [bar] Water meter value [m³] Inlet hardness °dH (measured) Blending hardness °dH (measured)
- Page 52 Operation Log GENO-mat ® duo WE Maintenance work at water softener GENO-mat ® duo WE Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] Flow pressure [bar] Water meter value [m³] Inlet hardness °dH (measured) Blending hardness °dH (measured)
- Page 53 Operation Log GENO-mat ® duo WE Maintenance work at water softener GENO-mat ® duo WE Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] Flow pressure [bar] Water meter value [m³] Inlet hardness °dH (measured) Blending hardness °dH (measured)
- Page 54 Operation Log GENO-mat ® duo WE Maintenance work at water softener GENO-mat ® duo WE Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] Flow pressure [bar] Water meter value [m³] Inlet hardness °dH (measured) Blending hardness °dH (measured)
- Page 55 Operation Log GENO-mat ® duo WE Maintenance work at water softener GENO-mat ® duo WE Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] Flow pressure [bar] Water meter value [m³] Inlet hardness °dH (measured) Blending hardness °dH (measured)
- Page 56 Operation Log GENO-mat ® duo WE Maintenance work at water softener GENO-mat ® duo WE Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] Flow pressure [bar] Water meter value [m³] Inlet hardness °dH (measured) Blending hardness °dH (measured)
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