Subscribe to Our Youtube Channel
Related Manuals for Grunbeck GENO-mat MN-Z 20/10
Summary of Contents for Grunbeck GENO-mat MN-Z 20/10
- Page 1 Operating manual for demanganisation system GENO-mat MN-Z Edition July 2018 Order no. 095 153 048-inter...
-
Page 2: Table Of Contents
Iron / manganese removal Demanganisation system GENO-mat MN-Z Table of contents A General information ............. 1 Preface 2 How to use this operation manual 3 General safety information 4 Shipping and storage 5 Disposal of used parts and materials B Basic information ..............1 Laws, regulations, standards 2 Designated application/area of application 3 Function... - Page 3 Iron / manganese removal Demanganisation system GENO-mat MN-Z All rights reserved. © Copyright by Grünbeck Wasseraufbereitung GmbH Printed in Germany Effective with the date of edition indicated on the cover sheet. -Subject to modifications in line with technical advances- Reprints, translations into foreign languages, electronic storage or copying of this operating manual - even in part - are only permitted with the explicit written approval of Grünbeck Wasseraufbereitung...
- Page 4 Iron / manganese removal Demanganisation system GENO-mat MN-Z EU Declaration of Conformity This is to certify that the devices designated below meet the safety and health requirements of the applicable European guidelines in terms of design, construction and execution. If the systems are modified in a way not approved by us, this certificate is void. Manufacturer: Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str.
-
Page 5: A General Information
Iron / manganese removal Demanganisation system GENO-mat MN-Z A General information 1 | Preface Thank you for choosing a Grünbeck product. Backed by decades of experience in the area of water treatment, we provide custom-made solutions for all kinds of processes. Drinking water is classified as food and requires particular care. -
Page 6: General Safety Information
Iron / manganese removal Demanganisation system GENO-mat MN-Z 2 | Notes on using the operation manual This operation manual is intended for operators of our systems. It is divided into several chapters (a letter is assigned to each of them) that are listed in the "Table of contents"... - Page 7 Iron / manganese removal Demanganisation system GENO-mat MN-Z Intended use The system may only be used for the purpose outlined in the product description (chapter C). The guidelines in this operation manual as well as the applicable local guidelines concerning drinking water pro- tection, accident prevention and occupational safety must be ob- served.
-
Page 8: Shipping And Storage
Iron / manganese removal Demanganisation system GENO-mat MN-Z 4 | Shipping and storage Caution! The system can be damaged by frost or high tempera- tures. In order to avoid damage of this kind: Protect from frost during transportation and storage! Do not install or store system next to objects which radiate a lot of heat. -
Page 9: B Basic Information
Iron / manganese removal Demanganisation system GENO-mat MN-Z B Basic information 1 | Laws, regulations, standards In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water. This operation manual takes into consideration the current regulations and stipulates information that you will need for the safe operation of your demanganisation sys- tem. - Page 10 Iron / manganese removal Demanganisation system GENO-mat MN-Z Filters The raw water flows into the filter tank via the raw water inlet and then, from top to bottom, through the catalytic filter material. By means of an oxidation process, dissolved iron and manganese salts are transformed into insoluble oxides and are deposited on the Fer- manit material.
-
Page 11: C Product Description
Iron / manganese removal Demanganisation system GENO-mat MN-Z C Product description 1 | Type designation plate The type designation plate is located on the control head of the de- manganisation system. In order to speed up the processing of your inquiries or orders, please specify the data shown on the type desig- nation plate of your system when contacting Grünbeck. - Page 12 Iron / manganese removal Demanganisation system GENO-mat MN-Z Table C-1: Technical specifications Demanganisation system GENO-mat MN-Z 20/10 25/13 30/14 40/17 40/18 50/19 60/20 Connection data Nominal connection diameter DN 25 (1") DN 40 (1½“) Min. drain connection DN 50 DN 70 Nominal flow rate (depending on the iron concen- [m³/h] tration)
-
Page 13: Intended Use
Iron / manganese removal Demanganisation system GENO-mat MN-Z Filter layer III top Filter layer II middle Filter layer I Bottom Fig. C-2: Filling of filter layers 3 | Intended use The system is adjusted to the water demand to be expected at the installation site. -
Page 14: Scope Of Supply
Iron / manganese removal Demanganisation system GENO-mat MN-Z 4 | Scope of supply Basic equipment Exchanger tank in double walled plastic housing. Filter materials (gravel, GENO Fermanit, quartz sand). Control valve made of red bronze with integrated timer control. ... -
Page 15: Consumables
Iron / manganese removal Demanganisation system GENO-mat MN-Z 6 | Consumables Only use genuine consumables in order to ensure the reliable opera- tion of the system. Oxidants for the regeneration/disinfection of demanganisation systems GENO special granulate (1 kg) 170 016 GENO special granulate (5 kg) 170 017... - Page 16 Iron / manganese removal Demanganisation system GENO-mat MN-Z Wearing parts Seals and control pistons are subject to a certain wear and tear in the event of heavy duty. Wearing parts are listed below. Note: Although these parts are wearing parts, we grant a limited warranty period of 6 months.
-
Page 17: D Installation And Operation
Iron / manganese removal Demanganisation system GENO-mat MN-Z D Installation and operation 1 | General installation information The installation site must offer adequate space. A foundation of a sufficient size and adequate load carrying capacity has to be pro- vided. The required connections must be provided prior to the instal- lation. - Page 18 Iron / manganese removal Demanganisation system GENO-mat MN-Z It is imperative that you comply with certain regulations when in- Water installa- stalling the GENO-mat MN-Z demanganisation system. Additional tion recommendations are given in order to facilitate the handling of the system.
-
Page 19: Preliminary Work
Iron / manganese removal Demanganisation system GENO-mat MN-Z 2 | Preliminary work 1. Unpack all system components. 2. Check for completeness and undamaged condition. 3. Place the filter tank at the designated location. Extract from Table D-1 Table D-2: Filling volumes Demanganisation system GENO-mat MN-Z 20/10 25/13 30/14 40/17 40/18 50/19 60/20 Filling volumes and consumption data... - Page 20 Iron / manganese removal Demanganisation system GENO-mat MN-Z 1. Fill filter tank up to 50 % with water. 2. Check whether the riser pipe is covered by a protective cap, plug on the protective cap, if necessary. The protective cap prevents material from entering the riser pipe.
-
Page 21: How To Connect The System
Iron / manganese removal Demanganisation system GENO-mat MN-Z 3 | How to connect the system 1. Establish the water connection as described in the erection draw- ing (fig. D-2 (a) (b). Observe the guidelines and recommendations given in section 1. ... - Page 22 Iron / manganese removal Demanganisation system GENO-mat MN-Z Caution! Dirt and corrosion particles might damage the system (control valve). Flush the supply pipe prior to start-up. 2. Establish waste water connection as per DIN EN 1717. Shorten the rinsing water hose to the length required and direct it to the drain.
-
Page 23: E Commissioning
Iron / manganese removal Demanganisation system GENO-mat MN-Z Commissioning The work described below may only be performed by trained ex- perts. We recommend to have the start-up performed by Grünbeck's technical service/authorised service company. Warning! Risk of bacterial growth due to stagnation! According to VDI 6023, filling the system with drinking water before normal opera- tion commences is prohibited. - Page 24 Iron / manganese removal Demanganisation system GENO-mat MN-Z 2 | Special treatment of the demanganisation system As GENO-Fermanit is a natural product, it is not possible to rule out the presence of manganese compounds as MnO, MnO or as . This means that during commissioning, it may occur that the manganese value is higher downstream of the system than in the in- let water.
- Page 25 Iron / manganese removal Demanganisation system GENO-mat MN-Z Stipulations: Iron content: mg/l Manganese content: mg/l Determination of the iron/manganese equivalent. Specific iron/manganese equivalent value (SEV): Fe - Mn equivalent = iron content + 2x manganese content (With deferrisaton system installed upstream, the iron content must not be taken into account) Example Iron content: 1.0 mg/l...
-
Page 26: F Operation
Iron / manganese removal Demanganisation system GENO-mat MN-Z Operation 1 | How to operate the control unit The control unit regulates the operating processes of the demangan- isation system. How to set the GENO-mat MN-Z demanganisation systems are factory-set so that time the automatic backwash is started at 2am each day (during the night). - Page 27 Iron / manganese removal Demanganisation system GENO-mat MN-Z Backwash dial Button for time setting Hour dial Reference arrow for current time and operating state (black) Reference arrow (red) Reference point for operating state (white) ...
- Page 28 Iron / manganese removal Demanganisation system GENO-mat MN-Z All other settings from the Backwash; the backwash wheel (fig. F-1, reference point (fig. F-1, pos. 1) turns clockwise; the progress of pos. 8). the backwash can be read from the posi- tion of the reference point (fig.
-
Page 29: G Maintenance And Care
Iron / manganese removal Demanganisation system GENO-mat MN-Z G Maintenance and care 1 | Basic information To guarantee the reliable function of the GENO-mat MN-Z deman- ganisation systems over a long period of time, some maintenance work must be performed at regular intervals. This applies in particu- lar to the backwash in the drinking water sector where the required measures are defined in the pertinent regulations and guidelines. -
Page 30: Maintenance
Iron / manganese removal Demanganisation system GENO-mat MN-Z Note: Minor deviations are normal and cannot be prevented techni- cally. If you detect major deviations, please notify Grünbeck’s tech- nical service/authorised service company. Check the entire system for outward tightness. ... - Page 31 Iron / manganese removal Demanganisation system GENO-mat MN-Z Regeneration/disinfection of GENO-mat MN-Z demanganisation systems Note: We recommend to have the regeneration/disinfection per- formed by Grünbeck’s authorised technical service/authorised ser- vice company. 3.1.1 Oxidant Designated area of application: Oxidizing agents are used for the regeneration and disinfection of deferrisation and demanganisation systems;...
- Page 32 Iron / manganese removal Demanganisation system GENO-mat MN-Z 3.1.3 Timer settings For the regeneration/disinfection the corresponding regeneration tank and the appropriate regeneration agent are required (refer to 3.1 preparation of the regeneration agent). Flip the cover of the control valve to the side. ...
-
Page 33: Spare Parts
Iron / manganese removal Demanganisation system GENO-mat MN-Z Operation log The operation log is located in chapter G, point 5 of this operation manual. When commissioning the system, make sure to record all data on the cover sheet of the operation log and fill in the first col- umn of the checklist. - Page 34 Iron / manganese removal Demanganisation system GENO-mat MN-Z 5 | Operation log Customer Name: ................Address: ....................................................Demanganisation system GENO-mat MN-Z 20/10 (Please check appropriate box) 25/13 Serial number ............30/14 Installed by ............... 40/17 Filter: Make/type ....../ ......40/18 50/19 60/20...
- Page 35 Iron / manganese removal Demanganisation system GENO-mat MN-Z Maintenance work on demanganisation system GENO-mat MN-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Measured values Water pressure [bar] upstream and downstream of the system Flow pressure [bar] upstream and downstream of the system Water meter reading [m³]...
- Page 36 Iron / manganese removal Demanganisation system GENO-mat MN-Z Maintenance work on demanganisation system GENO-mat MN-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] upstream and downstream of the system Flow pressure [bar] upstream and downstream of the system Water meter reading [m³]...
- Page 37 Iron / manganese removal Demanganisation system GENO-mat MN-Z Maintenance work on demanganisation system GENO-mat MN-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] upstream and downstream of the system Flow pressure [bar] upstream and downstream of the system Water meter reading [m³]...
- Page 38 Iron / manganese removal Demanganisation system GENO-mat MN-Z Maintenance work on demanganisation system GENO-mat MN-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] upstream and downstream of the system Flow pressure [bar] upstream and downstream of the system Water meter reading [m³]...
Need help?
Do you have a question about the GENO-mat MN-Z 20/10 and is the answer not in the manual?
Questions and answers