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Summary of Contents for Varimixer KODIAK V20KT
- Page 1 KODI A K Operating Instructions And Spareparts V 20K KODI A K Valid from machine number: 20019000 Varimixer USA 2215 East River Road P: (800) 222-1138 DRN: 20020-1636 Moraine, Ohio 45439 varimixerusa.com 2022 01 12...
- Page 2 1 year warranty that only covers parts. Warranty begins on date of factory shipment to an end user, or up to 6 months after factory shipment to a dealer or distributor. Payment by VARIMIXER for service under this warranty requires that service be authorized in advance.
- Page 3 Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators must be at least 18 years of age and be thoroughly trained on the use, cleaning and lubrication of the mixer. This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
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Page 4: Table Of Contents
Contents: General: ..................................... 4 Unpacking: ..................................4 Transport: ..................................5 Installation, adjustments and fixing: ......................... 5 Electrical connection: ..............................6 Technical data: ................................. 6 Layout drawings: ................................6 First Use: ................................... 7 Recommended use of the machine: ..........................7 Safety: ....................................7 Working with hot ingredients: ............................ -
Page 5: Transport
Transport: Lifting equipment should always be used to move the machine. The machine must not be pulled or lifted by the bowl lift handle. When the machine is moved, it should be in a vertical position at all times. Installation, adjustments and securing: The ambient temperature around the machine must not exceed 113 Especially for floor model - Adjustments: The height of the legs should be adjusted so that the bowl on the bowl trolley... -
Page 6: Electrical Connection
Electrical connection: NOTE Before the machine is connected to the power grid, check that the voltage and frequency printed on the name The machine must be protected plate are correct for the installation location. by a Residual Current Device: The name plate is positioned uppermost on the back of the machine. with SI type leakage current The machine must be grounded. -
Page 7: First Use
First use: Bowl, tools, safety guard and filling chute should be cleaned before use – see section on “Cleaning”, page 12. Floor model: The bowl arms must be at the correct height above the floor before the machine is taken into use – see “Installation, adjustments and fixing”, page 5. -
Page 8: Working With Hot Ingredients
Working with hot ingredients: When working with hot ingredients which are added via the filling hole in the safety guard, it is necessary to use the filling chute. The filling chute is made of FDA-grade silicone, and is able to withstand hot ingredients up to 392 F. -
Page 9: Components Of The Machine
Components of the machine: Mixer head Mixer tool Lifting handle With supporting spring Control panel For the benefit of service staff, it should be clear to see when the power plug to the machine has been removed from the socket in the wall Control panel with attachment drive Filling chute... -
Page 10: Kodiak User-Friendliness
KODIAK user-friendliness: KODIAK has been designed in partnership with kitchen and bakery staff, which has resulted in a number of user benefits: The machine itself: Can be connected to the power grid by the user (100V-240V). Is made of stainless steel. The floor model has height-adjustable feet to ensure that the high bowl trolley works properly. -
Page 11: Operating The Mixer
Operating the machine: Timer (timer field) Increase time Decrease time Increase speed Decrease speed Speed indicator Start Emergency stop Stop Before starting the machine: Display of running time – Timer function: Floor model: Place the bowl in the bowl trolley. Put the desired Select a running time for the machine by pressing next tool into the bowl and wheel it into position between the bowl... -
Page 12: Overloading And Procedure In Case Of Overloading
Overloading: Correct use of tools: Recommended uses of tool: The machine must not be overloaded. Whip Beater Hook Possible overload situations: Cream Cake mix Bread dough Egg whites Butter cream Rye bread • Working with excessively tough and heavy dough Mayonnaise Waffle mix etc. -
Page 13: Systematic Maintenance
Systematic maintenance: Part Action Frequency Note Safety guard Check the safety of the safety guard: Regularly If the tool does not immediately Does the tool stop rotating when the stop rotating on tilting/removal of safety guard is tilted/removed? the safety guard, the machine must not be used. -
Page 14: Error Codes And Possible Solutions
Solution: The power supply to the machine should be checked by an expert. [ EE:14 ] Wrong parameter in frequency converter Solution: Call the engineer, reference - Varimixer instruction 23020-1602 The machine is overloaded - continuously for 50 seconds. Solution: Reduce the quantity in the bowl; alternatively, the product may need to be divided into smaller parts or diluted before the machine is restarted. - Page 15 Mixer Spare Parts...
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Page 16: Mixer Spare Parts
MIXER SPARE PARTS TABLE OF CONTENTS TRANSMISSION ...........................17 LIFTING SYSTEM .........................18 PLANETARY HEAD ........................20 ATTACHMENT DRIVE ........................22 MACHINE COLUMN ........................24 FREQUENCY CONVERTER .......................26 FRONT PANEL ..........................27 CABLES ............................28 ACCESSORIES ..........................30 CIRCUIT DIAGRAM: ........................31... -
Page 17: Transmission
TRANSMISSION ITEM Part number Name Used for RN20-87 CR30-90 Micro-V STA3410 Circlip STA3413 Circlip 100/115/120/230/400/440/480V CR20-61.3 Mounting plate motor CR30-61.3 Mounting plate motor 200/208V CR20-128 Pulley ø63 CR20-129 Pulley ø112 STA2037 Feather key STA3407 Circlip STA2004 Feather key CR20-85 Motor 700W 100/115/120/230/400/440/480V CR30-85.1 Motor 1500W... -
Page 18: Lifting System
LIFTING SYSTEM ITEM Part number Name CR30-83.1M Lifting bolt STA2515 Bearing bushing STA3410 Circlip CR30-63M Crankshaft CR20-62M Lifting arm CR30-62.9 Cover STA3408 Circlip CR20-23M Bowl arm CR20-68.5 Shaft CR30-63.3 Absorber plug CR20-110 Spring CR20-23.5 Gasket STA3403 Circlip STA2019 Feather Key... - Page 19 LIFTING SYSTEM...
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Page 20: Planetary Head
PLANETARY HEAD ITEM Part number Name STA6460 Dowel pin STA3515 Retaining ring 6006 2RS Ball bearing 6206 2RS Ball bearing STA3518 Retaining ring HK1816 Needle bearing R20-235 Axial washer LR17 Bushing STA3470 Circlip R20-32 Tooth wheel 1 R20-31 Tooth wheel STA2008 Shaft key LR15... - Page 21 PLANETARY HEAD CR20-2Z CR20-2.1Z CR20-2.2Z CR20-2.3Z CR20-2.10Z CR20-1Z CR20-2.11Z CR20-1.1Z CR30-2Z CR30-36Z CR30-2.1Z RN20-101Z 42CR20-105Z CR30-30.6Z CR30-30.5Z CR20-33.6Z...
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Page 22: Attachment Drive
ATTACHMENT DRIVE ITEM Part number Name STA3410 Circlip R100-143 Spacer RN20-37 Distance bushing STA3512 Circlip STA2031 Feather Key RN20-9 Worm wheel 6005 2RS Ball bearing STA3127 O-ring CR20-8.6M Bearing house machined CR30-50.6R Attachment drive shaft #12 CR30-211 Attachment drive collar STA5625 Socket head screw STA6038... - Page 23 ATTACHMENT DRIVE CR20-10.6Z CR30-50.6Z...
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Page 24: Machine Column
MACHINE COLUMN ITEM Part number Name Used for Machine frame STA5707 Socket head screw CR30-304 Cover plate 56CR20P-22 Safety guard 56CR30-109 Micro switch ring CR20-21.1R Top cover STA5750 Hex cap screw STA5842 Hexagon locknut CR30-22.18 Wring STA5028 Captive marine screw 56CR20-110M Switch bracket complete See page 26... - Page 25 MACHINE COLUMN 56CR20-280 56CR20-110M CR20-218R 56CR20-111M 56CR20P-22...
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Page 26: Frequency Converter
FREQUENCY CONVERTER Part number Name Used for WR20-552.5M Frequency converter 700W 100/115/120/ WR30-552.4M Frequency converter 1500W 200/208V WR20-552.4M Frequency converter 700W 400/440/480V... -
Page 27: Front Panel
FRONT PANEL Part number Name CR10-174.35Z Emergency stop complete CR20-501.13M Front panel mounted CR20-501.14M Front panel Attachment drive mounted... -
Page 28: Cables
CABLES Part number Name CR10-194.10 Communication cable STA7256 Crossover adapter CR20-194.5M Earth cable short CR20-194.6M Earth cable long CR30-194.7M Earth cable CR20-194.25M Cable for contactor CR20-194.26M Cable security input CR20-194.27M Cable for frequency converter to front Used for CR20-542 Main cable CR20-543 Security cable main cable 200/208/230V... - Page 29 CABLES CR10-194.10 CR20-194.5M CR20-194.6M CR30-194.7M CR20-194.25M CR20-194.26M CR20-194.27M CR20-542 CR20-543 CR20-543.2 WR20-543 CR20-194.7M...
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Page 30: Accessories
ACCESSORIES ITEM Part number Name Sold As CR20-27.2M Beater 20K VBEAT-20K CR20-28M Whip 20K VWHIP-20K CR20-78M Hook 20K VHOOK-20K CR20-75M Bowl 20K VBOWL-20K CR20-27A2M Flat Beater 20/12 VBEAT12-20K CR20-28AM Whip 20/12 VWHIP12-20K RN20-78AM Hook 20/12 VHOOK12-20K CR20-75AM Bowl 20/12 VBOWL12-20K 42CR20P Scraper complete VSCRP-20K... -
Page 31: Circuit Diagram
CIRCUIT DIAGRAM... - Page 32 Varimixer USA 2215 East River Road Moraine, Ohio 45439 P: (800) 222-1138 varimixerusa.com...