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Summary of Contents for Varimixer V150PLM
- Page 1 Operating Instructions V 150PL M Varimixer USA DRN: 20150-0436 2215 East River Road P: (800) 222-1138 Original user manual Moraine, Ohio 45439 varimixerusa.com 2022 01 17...
- Page 2 1 year warranty that only covers parts. Warranty begins on date of factory shipment to an end user, or up to 6 months after factory shipment to a dealer or distributor. Payment by VARIMIXER for service under this warranty requires that service be authorized in advance.
- Page 3 Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators must be at least 18 years of age and be thoroughly trained on the use, cleaning and lubrication of the mixer. This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
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Page 4: Table Of Contents
TABLE OF CONTENTS Installation Instructions ....................5 Operating Instructions ....................6 Cleaning ........................7 Maintenance - Lubrication ....................8 Belt Adjustments and Removal..................7 Construction of the mixer .....................9 Capacity Chart ......................9 Adjustment of V-belt and speed .................10 Adjusting the Bowl Clamping and centering ..............11 Spare parts Machine Column .................... -
Page 5: Installation Instructions
Read this page entirely BEFORE beginning installation. INSTALLATION INSTRUCTIONS UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER, BOWL LIFT LEVER, OR THE BOWL ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT. IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT. The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. -
Page 6: Operating Instructions
Operation of the mixer: Fig. 1 Operation panel. Place the tool in the bowl. Open the bowl screen Timer Bowl Lift Note: the bowl arms must be in the lowest position. Place the bowl in the bowl arms. Check that the bowl Start is pushed right back into the arms and that the “Third Stop... -
Page 7: Cleaning
Overload: Cleaning: Do not overload the mixer. Sticky and heavy The mixer should be unplugged before cleaning doughs can overload the mixer. Overloading is fur- to prevent accidental starting while cleaning. ther exacerbated if the speed of the mixing tool is increased beyond the recommended values or if a The mixer should be cleaned daily or after use. -
Page 8: Maintenance - Lubrication
Maintenance and lubrication: The infinitely variable gear must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation. Lubrication of infinitely variable gear: OBS. Special grease !!(Use the grease gun delivered together with the mixer). Start the mixer and increase the speed to approx. -
Page 9: Construction Of The Mixer
Construction of the mixer: Speed adjustment Power supply Safety Motor relay / switch Thermal overload for bowl Motor relay, Fuses screen V150 Fuse Micro switch 5 Hp „JOG“ function Bowl lift motor Safety switch for bowl lift Micro switch for the lower position of the bowl arms Micro switch for... -
Page 10: Adjustment Of V-Belt And Speed
List of errors: Possible solution: Adjustment of special V-belt A rattling sound from the closed part of the mixer. The mixer starts “striking” when kneading dough Adjustment of special V-belt which normally causes no problems. The mixer changes its speed by itself. Adjustment of special V-belt The minimum and the maximum speeds are changing. -
Page 11: Adjusting The Bowl Clamping And Centering
Adjusting of bowl clamping and centering: In the rear part of the bowl arms (J) a shaft with an eccentric stud (K) has been mounted, on which the ball bearing is mounted. By turning the eccentric stud, the bowl arms can be opened and closed so that the clamping and the center- ing of the bowl can be adjusted. - Page 12 This page intentionally left blank...
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Page 13: Spare Parts
A few spare parts are not sold alone, in such cases reference is made at the pos. number to the assembly number to be used for ordering. The assembly num- bers are shown on the relevant pages. Returning of spare parts is only allowed when agreed with: Varimixer... -
Page 14: Machine Column
Machine Column V150PL & C tris B ox B rø P . O + 45 im ixe... - Page 15 Machine Column V150PL Description Fig.No. Column Top Lid AR140-21.3R1 Rear Access Panel AR140-22.17R1 Threaded Bushing Top Lid STA6580 Screw Top Lid STA5017 Screw Rear Access Plate STA5080 Indicator Arrow R15-245 Plug Button (non bowl screen only) STA6519 Knee Pad AR80-212 Levelling feet AR80-213 Adjustment plate, 0.12”...
- Page 16 Bowl Arms V150PL...
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Page 17: Bowl Arms
Bowl Arms V150PL Description Fig.No. Bowl Lift Moto AR140-86.1 Control Box for 24VDC (Not shown) 140-87 Bracket Lower Bowl Lift Motor AR140-116 Bolt STA5454 Pin for lower bowl lift motor RN100-8635 Cotter pin STA6205 Washer STA6058 Pneumatic Spring AR140-121 Bracket f/Pneumatic Spring AR140-119 Upper Bolt f/Pneumatic Spring AR140-120... -
Page 18: Microswitches
Bowl Lift Microswitches V150PL AR140-63M... - Page 19 Bowl Lift Microswitches V150PL Description Fig.No. Bowl Arm Microswitch AR81-173 Cable Inlet STA3076 Microswitch Mounting Screws STA5274 Bolt Bowl Lift Bracket STA5312 Lock washer STA6053 Micro stand AR140-63 Fitting for Micro stand AR140-64 Microswitch UR AR81-173 Screw STA5274...
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Page 20: Planetary Head
Planetary Head V150PL Description V150PL Fig.No Ball Bearing ..............R100-98 Snap Ring ..............STA3532 Bolt ................STA5346 Lockwasher ..............STA6057 Main Bearing Casting ..........R100-32 Distance Tube............R100-141 Gear Wheel ..............R100-1 Screw................STA5044 Cap ................AR80-162H Spacer ..............R100-37 Snap Ring ..............STA3530 Snap Ring ..............STA3478 Eccentric Disc ............R100-36 Ball Bearing ..............R100-100 Snap Ring ..............STA3530 Needle Bearing w/ Race ...........R100-96 Washer ..............R100-235... - Page 21 Planetary Head V150PL 47, 47A CE101-2.1M R100-30Z R100-3Z R100-2Z R100-2.1Z R100-3.6Z R100-101Z...
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Page 22: Transmission
Transmission V150PL 07140-4002R RN100-6MR 100N-6M RN100-6MR R150-59.1Z V150 4-belt AR140-59Z... - Page 23 Transmission V150PL Fig.No. Description V150PL STA3220 Grease nipple Washer STA6018 R27-227Z Clamping Ring w/screw STA5627V Screw f/clamping ring R15-17.1M5 Varispeed Collar R15-103 Ball Bearing R60-15.1Z Movable Pulley STA2505 Bushing R60-91 Varispeed Belt R60-285 Drive Pin AR140-13.2M5 Motor Pulley Bottom Half Assembly Set Screw STA2036 STA5018...
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Page 24: Speed Lever Assembly
Speed Lever System V150PL... - Page 25 Speed Lever System V150PL Fig.No. Description AR140-47MR Speed Lever AR30-47.10 Disc with arrow AR30-47.11 White Clamp STA3306 Black Knob STA3414 Snap Ring STA5247 Screw...
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Page 26: Instrument Panel
Electrical Control Panel V150PL... - Page 27 Electrical Control Panel V150PL Fig.No. Description AR140-178M Power Bowl Lift Switch AR31-174.2 Start Button complete AR31-174.6 Stop Button complete W30-188.26M Timer AR81-174.2 JOG Button complete AR31-152Z Plastic Electrical Box AR31-149.3+ AR31-149.33 Front Control Plate STA5897 STA6525 Plug Button STA6519 Plug Button AR31-458 Ground Clamp STA5232...
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Page 28: Power Supply
Power Supply V150PL... - Page 29 Power Supply V150PL 208V Fig.No. Description Power Supply Box WR31-418.8 Lid for Power supply Box WR31-418.1 Screw for Power Supply Box AR31-418.5 Cable Inlet STA3074 Cable Inlet STA3086 STA3038 STA3010 Fuse Holder R20E-416.1 Fuse slow 1.5A R20E-418.2 Fuse slow 10A R20E-418.10 Transformer R60E-430.1...
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Page 30: Bowl Screen
Bowl Screen V150PL... - Page 31 Bowl Screen V150PL Fig.No Description Bowl Screen Kit ..............14140-001 Lock washer ................STA6056 Front bowl screen ..............56G140-121 Rear bowl screen..............56G140-122 Fitting for bowl screen ............56P60-75 Set Screw f/keeper ..............STA5665 Nut f/ bushing ................. 56SN60-24 Microswitch bracket assembly ..........56P30-15 Screw f/microswitch ..............
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Page 32: Accessories
Accessories V150PL... - Page 33 Accessories V150PL Description Sold As Fig.No Stainless Steel Bowl (Standard) ........AR140-75M ......VBOWL-150 Stainless Steel Bowl for Maxilift ........21AE140-75M ......N/A Bowl Scraper ..............42AR140P ......VSCRP-150 Bowl Scraper, reinforced blade 5 mm ......42AR140PF ......VSCRP-150 Holder w/Blade ..............42AR140-202 ......VSCRP-150 Holder w/Blade, reinforced blade 5 mm ......42AR140-202F ......VSCRP-150NH Nylon Blade ..............42AR140-204 ......N/A 10A.
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Page 34: Electrical Diagrams
Wiring Diagram V150PL... - Page 35 Wiring Diagram V150PL...
- Page 36 Varimixer USA 2215 East River Road Moraine, Ohio 45439 P: (800) 222-1138 varimixerusa.com...
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