Varimixer V20K Spare Part And Operation Manual
Food mixer
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- Operating instructions and spare parts (32 pages) ,
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Summary of Contents for Varimixer V20K
- Page 1 Version Machine no. Part Page SPARE PART AND OPERATION MANUAL FOOD MIXER Model V20K May. 2019...
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Page 2: Limited Warranty
LIMITATIONS OF LIABILITY In the event of warranty claim or otherwise, the sole obligation of Varimixer shall be the repair and/or replacement at the option of Varimixer, of the appliance or component or part thereof Such repair or replacement shall be the expense of Vari- mixer except that travel over 100 miles or two hours, overtime, and holiday charges shall be the expense of the purchaser. - Page 3 Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use, cleaning and lubrication of the mixer. This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
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Page 4: Table Of Contents
ontents ................................... 4 eneral : ................................... 4 npaCkinG : ................................... 5 ransport : ............................ 5 nstallation adjUstments and fixinG : ................................6 leCtriCal ConneCtion : ..................................6 eChniCal data : ................................... 6 ayoUt drawinGs : ..................................7 ommissioninG : ............................7 eCommended Use of the maChine ................................... -
Page 5: Adjustments And Fixing
ransport Lifting equipment should always be used to move the machine. The machine must not be pulled or lifted by the bowl lift handle. When the machine is moved, it should be in a vertical position at all times. nstallation adjUstments and fixinG The ambient temperature around the machine must not exceed 113 Especially for floor model - Adjustments:... -
Page 6: Lectrical Connection
leCtriCal ConneCtion NOTE Before the machine is connected to the mains, check that The machine must be protected the voltage and frequency printed on the name plate are by a Residual Current Device: correct for the installation location. Installation in industrial environ- The name plate is positioned uppermost on the back of the machine. -
Page 7: Ommissioning
ommissioninG Bowl, tools, bowl screen and filling chute should be cleaned before use – see section on “Cleaning”, page 12. Floor model: The bowl arms must be at the correct height above the floor before the machine is taken into use – see “Instal- lation, adjustments and fixing”, page 5 Table model: The machine must be fixed to the table, see “Installation, adjustments and fixing”... -
Page 8: Orking With Hot Ingredients
orkinG with hot inGredients When working with hot ingredients which are added via the filling hole in the bowl screen, it is necessary to use the filling chute. The filling chute is made of FDA-grade silicone, and is able to withstand hot ingredients up to 392 F. -
Page 9: C Omponents Of The Machine
omponents of the maChine Mixer head Mixer tool Lifting handle With supporting spring Control panel For the benefit of service staff, it should be clear to see when the mains plug to the machine has been removed from the socket in the wall Control panel with attachment drive Filling chute... -
Page 10: User - Friendliness
kodiak User friendliness KODIAK has been designed in partnership with kitchen and bakery staff, which has resulted in a number of user benefits: The machine itself: Can be connected to the mains by the user (100V-240V) Is made of stainless steel The floor model has height-adjustable feet to ensure that the high bowl trolley works properly Is easy to clean, with large surfaces and a removable bowl screen which can be machine-washed The power cord is connected to a waterproof silicone plug and can not be shaken from the machine (100V-240V) -
Page 11: Emergency Stop
peratinG the maChine Timer (timer field) Increase time Decrease time Increase speed Decrease speed Speed indi- cator Start Emergency stop Stop Display of running time – Timer function: Before starting the machine: Floor model: Place the bowl in the bowl trolley. Put the desired Select a running time for the machine by pressing next to tool into the bowl and wheel it into position between the bowl... -
Page 12: P Rocedure In Case Of Overloading
verloadinG orreCt Use of tools Recommended uses of tool: The machine must not be overloaded. Whip Beater Hook Possible overload situations: Cream Cake mix Bread dough Egg whites Buttercream Rye bread • Working with excessively tough and heavy dough Mayonnaise Waffle mix etc. -
Page 13: Ystematic Maintenance
ystematiC maintenanCe Part Action Frequency Note Check the safety of the bowl screen: Regularly Bowl screen If the tool does not immediately Does the tool stop rotating when the stop rotating on tilting/removal of screen is tilted/removed? the screen, the machine must not be used. -
Page 14: Rror Codes And Possible Solutions
rror Codes and possible solUtions For some errors, the control system will show an error code in the display: User pressed without raising the bowl to working height. Solution: Raise bowl to working height. User pressed without fitting the bowl screen. Solution: Fit the bowl screen. -
Page 15: Ccess To The Fuse
CCess to the fUse If the fuse burns out, it can be replaced without the aid of technical staff. • The fuse is located in the socket on the back of the machine. • Be sure to remove the power cord before changing the fuse... -
Page 16: Ircuit Diagram
irCUit diaGram... -
Page 17: M Ixer S Pare P Arts
ixer pare arts... - Page 18 TABLE OF CONTENTS TRANSMISSION ..........................19 LIFTING SYSTEM ..........................20 PLANETARY HEAD ......................... 22 ATTACHMENT DRIVE ........................24 MACHINE COLUMN - FLOOR MODEL................... 26 MACHINE COLUMN - TABLE MODEL ................... 28 FREQUENCY INVERTER ........................ 30 FRONT PANEL ..........................31 CABLES ............................32 BOWLS AND TOOLS ........................
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Page 19: Transmission
TRANSMISSION Part number Name ITEM Used for RN20-87.1 Fan 1,2kw headline motor Micro-V PJ1016-12 CR30-90 STA3410 Circlip A25 CR20-61.3 Mounting plate motor CR20-128 Pulley ø63 J12 Pulley ø112 J12 CR20-129 Pasfeder A 8x7x22mm Din6885A STA2037 STA3407 Circlip A19 STA2004 Pasfeder AB 6x6x27mm Din6885A CR20-85 Motor HFE147-R 700W Kodiak 20L 100/115/120/230/400/440/480V... -
Page 20: Lifting System
LIFTING SYSTEM Part number Name ITEM STA5806 Hexagon nut M10 DIN125A A2 Bearing MB2030-NB1 STA2515 STA6205 Spring cotters for bolt ø2,5 CR30-83.1 Lifting bolt STA3410 Circlip A25 CR30-63M Crankshaft CR20-62M Lifting arm CR30-62.9 Cover for liftarm STA3408 Retainningring A20 Bowl arm mounted with pins/bushing CR20-23M CR20-68.5 Shaft... -
Page 22: Planetary Head
Planetary gear - machined CR20-1 Planetary gear attachmentdrive- machined CR20-1.1 CR20-2Z Planetery head V20K CR20-2.1Z Planetery head V20K scraper Planetery head V20K attachment drive CR20-2.2Z Planetery head V20K scraper+attachment drive CR20-2.3Z Exentric head mounted CR20-2.10Z Exentric head for scraper mounted CR20-2.11Z... - Page 23 CR20-2Z CR20-2.1Z CR20-2.2Z CR20-2.3Z CR20-2.10Z CR20-1Z CR20-2.11Z CR20-1.1Z CR30-2Z CR30-36Z CR30-2.1Z RN20-101Z 42CR20-105Z CR30-30.6Z CR30-30.5Z CR20-33.6Z...
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Page 24: Attachment Drive
ATTACHMENT DRIVE Part number Name ITEM STA3410 Circlip A25 R100-143 Spacer Distance bushing RN20-37 Circlips Type J 47x1,75 STA3512 Feather Key 8x7x30 STA2031 Worm wheel RN20-9 6005 2RS Ballring 6005 2RS O-ring ø66x2 STA3127 CR20-8.6M Bearring house machined CR30-50.6R Attachment drive shaft CR30 #12 Attachment drive collar CR30-211 STA5625... - Page 25 CR20-10.6Z CR30-50.6Z...
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Page 26: Machine Column - Floor Model
MACHINE COLUMN - FLOOR MODEL Part number Name ITEM Used for Machine frame welded CR20-22.3R Socket head screw M4x16 STA5707 CR30-304 NSF Cover plate 56CR20P-22 Plastic cover 20L 56CR30-109 Micro switch ring Top cover CR20-21R Hex cap screw M6x16 STA5750 STA5842 Hexagon locknut M8 CR30-22.18... - Page 27 56WR20-280 CR20-218R 56CR20-110M 56CR20-111M 56CR20P-22...
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Page 28: Machine Column - Table Model
MACHINE COLUMN - TABLE MODEL Part number Name ITEM Used for Machineframe welded CR20B-22.3R Socket head screw M4x16 STA5707 CR30-304 NSF Cover plate 56CR20P-22 Plastic cover 20L 56CR30-109 Micro switch ring Top cover CR20-21R Hex cap screw M6x16 STA5750 STA5842 Hexagon locknut M8 CR30-22.18 Wring... - Page 29 56CR20-280 56CR20-110M 56CR20B-111M 56CR20P-22...
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Page 30: Frequency Inverter
FREQUENCY INVERTER Type Part number Name Used for CR20-552.5M 230V Frequency converter 700W - 230V mounted WR20-552.4M 400/ 440/ 480V Frequency converter 700W - 240V mounted WR20-552.5M 100/ 115/ 120V Frequency converter 700W - 120V mounted WR30-552.4M 200/ 208V Frequency converter 1500W - 230V mounted... -
Page 31: Front Panel
FRONT PANEL Part number Name Used for CR10-174.35Z Emergency stop complete Front panel mounted 200/208/230/400/440/480V CR20-501M Front panel Attachment drive mounted 200/208/230/400/440/480V CR20-501.1M CR20-501.4M Front panel mounted 115V 100/115/120V Front panel attachment drive mounted 115V 100/115/120V CR20-501.5M... -
Page 32: Cables
CABLES Part number Name CR10-194.10 Modbus cable CR20-194.5M Earth cable short V20K CR20-194.6M Earth cable long V20K CR30-194.7M Earth cable with ringterminal M6 CR20-194.25M Cable for contactor CR20-194.26M Cable security imput CR20-194.27M Cable for frequency converter to front Used for... - Page 33 CR10-194.10 CR20-194.5M CR20-194.6M CR30-194.7M CR20-194.25M CR20-194.26M CR20-194.27M CR20-542 CR20-543 CR20-543.2 WR20-543 CR20-194.7M...
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Page 34: Bowls And Tools
BOWLS AND TOOLS ITEM Part number Name Beater V20K CR20-27.2M CR20-28M Whip V20K CR20-78M Hook V20K Bowl V20K CR20-75M Beater 20/12 CR20-27A2M CR20-28AM Whip 20/12 RN20-78AM Hook 20/12 Bowl 20/12 CR20-75AM 42CR20P Scraper complete 42CR20PT Scraper Teflon complete 42CR20AP Scraper complete 20/12... - Page 36 14240 South Lakes Drive Charlotte, NC 28273 (800) 222-1138 www.varimixerusa.com...
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