Varimixer V80 Operating Instructions Manual
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- Spare part and operation manual (40 pages) ,
- Operating instructions manual (24 pages)
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Summary of Contents for Varimixer V80
- Page 1 Operating Instructions V8 0 V8 0PL V 10 0PL Varimixer USA DRN: 20080-1536 2215 East River Road P: (800) 222-1138 2022 01 17 Moraine, Ohio 45439 varimixerusa.com...
- Page 2 1 year warranty that only covers parts. Warranty begins on date of factory shipment to an end user, or up to 6 months after factory shipment to a dealer or distributor. Payment by VARIMIXER for service under this warranty requires that service be authorized in advance.
- Page 3 Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators must be at least 18 years of age and be thoroughly trained on the use, cleaning and lubrication of the mixer. This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
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Page 4: Table Of Contents
Power Bowl Lift ..........................20 Planetary Head ..........................22 Transmission ........................... 24 Speed Lever System ........................26 Attachment Drive Gearbox - V80 only ..................28 Bowl Screen ........................... 30 Electrical Panel, Manual lift ....................... 32 Electrical Panel, Power lift ......................34 Electrical Power Supply, Power Lift .................. -
Page 5: Installation Instructions
Read this page entirely BEFORE beginning installation. INSTALLATION INSTRUCTIONS UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER, BOWL LIFT LEVER, OR THE BOWL ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT. IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT. The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. -
Page 6: Operation Of The Mixer
Operation of the mixer: Bowl up Fig. 1 Operation panel. (Power lift Bowl down Place the tool in the bowl. Open the bowl screen only) (Power lift only) Note: the bowl arms must be in the lowest position. Place the bowl in the bowl arms. Check that the bowl is pushed right back into the arms and that the “centre ear”... -
Page 7: Automatic Lowering Of The Bowl (Power Lift)
Automatic lowering of the bowl (power lift) Correct use of tools: If the timer is in use, the bowl can automatically be lowered Whips should not be struck against hard objects as when the time runs out and the mixer stops. e.g. -
Page 8: Construction Of The Mixer
Construction of the mixer: Safety switch for lid Motor relay / Speed (extra equipment) thermal over- adjustment load relay Fuse Safety switch for Bowl screen Bowl lift motor Motor (Power Lift) Safety switch for bowl lift Micro switch for the upper position of the bowl arms Micro switch for the... -
Page 9: Maintenance And Lubrication
Stop the mixer and fill the grease gun with new grease so that it is ready for next time. for attachment hub (V80): Lubrication of other movable parts: The movable parts of the bowl arms, the shaft and the lifting rod must also be lubricated with oil. -
Page 10: Adjustment Of Special V-Belt
In such cases the distance (X) must be reduced. (+ or - 1/8" of 12 1/4") Then follow the section: “Adjustment of speed” (X) V80 = 12 1/4" +/- 1/8" (X) V100 = 12 1/4" +/- 1/8"\... -
Page 11: Adjustment Of Bowl Centering
Adjustment of bowl centering: fig.5 Adjustment of bowl fixing and bowl centering First find the present bowl centering: mount the beater and the bowl, then raise the bowl arms up to normal working position. With your hand turn the beater, and then measure the distance between beater and bowl edge. - Page 12 This page intentionally left blank...
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Page 13: Mixer Spare Parts
A few spare parts are not sold alone, in such cases reference is made at the pos. number to the assembly number to be used for ordering. The assembly num- bers are shown on the relevant pages. Returning of spare parts is only allowed when agreed with: Varimixer... -
Page 15: Machine Column
Machine Column V80-V100 Description V100 Fig.No Top Lid ..............AR81-21 ..........AR101-21 Screw for Lid M6x20 .........STA5017 ..........STA5017 Threaded Bushing ..........STA6580 ..........STA6580 Ground Screw...........STA5232 ..........STA5232 Arrow Label ............R15-245 ...........R15-245 Plug Button ............STA6525 ..........STA6525 Bushings for Bowl Arm Shaft ......STA2526 ..........STA2526 Knee Pad ............AR80-212 ..........AR80-212 Foot ..............AR80-213 ..........AR80-213... - Page 16 W60-53.3M...
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Page 17: Bowl Lift Microswitches
Bowl Lift Microswitches V80-V100 Description Fig.No Screw..............STA5320 Microswitch Bracket..........AR81-612 Microswitch Cable ..........AR31-194.1 Jumper wire ............R20-196.16 Microswitch ............56CR10-111M Screw..............STA5619 Microswitch ............AR81-173 Microswitch Bracket..........AR61-53.1 Microswitch Plate..........AR61-53.3 Threaded Plate ............. AR31-712 Nut ................ STA5819 Washer .............. - Page 18 81-600M...
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Page 19: Manual Bowl Lift - V80 Only
Manual Bowl Lift - V80 only Description Fig.No Lift Nut ..............................R15-65 Crank Arm............................R60-63Z Bowl Arm Shaft ..........................R81-68Z Lifting Rod ............................R81-83Z Lift Spring ............................R60-110 Key ..............................STA2020 Snap Ring ............................STA3408 Snap Ring ............................STA3462 Screw..............................STA5088 Nut ..............................STA5827 Pin ..............................STA6205 Pin ..............................STA6370 Roller ..............................AR31-128 Lift Lever ............................R100-62Z... - Page 20 19, 19A 18, 18A 6, 6A 15, 15A AR81-23/24Z AR101-23/24Z...
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Page 21: Power Bowl Lift
Bowl Arm Shaft for V100 ......... AR101-68Z Snap Ring ..............STA3462 Screw............... STA5322 Washer for V80 ............STA6020 18A. Washer vor V100 ............. STA6034 Fitting for Bowl Lift Motor for V80 ......AR81-86.40M4 19A. Fitting for Bowl Lift Motor for V100 ......AR101-86.40 Pin ................AR81-86.41... - Page 22 1, 1a 18, 18a 5, 5a 10, 10a 29, 29a 12, 12a...
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Page 23: Planetary Head
Order Description 1 ....R100-90.1 ....... V-Belt for V80 (Order qty 3, must be changed as a set) 1a ....RN100-90.2 ..... V-Belt for V100 (Order qty 4, must be changed as a set) 2 ....STA3419 ......Snap Ring 3 .... - Page 24 41, 41A1 43, 43A 48, 48A 07080-3001R, 208V 07080-2901R, 480V 07080-3021R, 208V V100, 4hp 07080-2921R, 480V V80, 4hp w. attachment hub R100-6MR RN100-6MR V80 3-belt V100 4-belt 7, 51...
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Page 25: Transmission
Pedestal Shaft for V80..........R60-41Z Pedestal Shaft for V100..........RN100-41.1 41A. Key f/Pedestal Shaft ..........STA2024 Pulley f/Pedestal Shaft for V80 ........R100-128 (3V) Pulley f/Pedestal Shaft for V100 ........ RN100-128 (4V) 43A. Ball Bearing ............... 6205 2RS Snap Ring ..............STA3514 Bolt ................ -
Page 27: Speed Lever System
Speed Lever System V80-V100 Description Fig.No Speed Lever ..........AR81-47M Disc w/ arrow ..........AR30-47.10 White Clamp ..........AR30-47.11 Black Knob ..........STA3306 Snap Ring ...........STA3414 Screw............STA5247 Lever assembly..........AR81-47Z... - Page 28 RN30-52M RN30-5.6M...
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Page 29: Attachment Drive Gearbox - V80 Only
Attachment Drive Gearbox - V80 only Description Fig.No Bearing Hub............................R15-5 Worm wheel ............................R20-9 Gear Case ............................R15-10 Gear Case Cover..........................R15-11 Worm Gear ............................R20-49 Gear Shaft ............................R20-52Z Attachment Drive Shaft # 12......................R15-50.6 Key ..............................STA2032 Bearing .............................R20-104 Seal ..............................R20-107 Gasket ..............................R20-300 Gasket ..............................STA5908 Gasket ..............................R20-301... -
Page 31: Bowl Screen
Bowl Screen V80-V100 Description Fig.No Bowl Screen Kit ..............14080-0001 lock washer................STA6056 Front bowl screen ..............56G81-21 Rear bowl screen..............56G81-22 Fitting for bowl screen ............56P60-75 Set Screw f/keeper ..............STA5665 Nut f/ bushing ................. 56SN60-24 Microswitch bracket assembly ..........56P30-15 Screw f/microswitch .............. - Page 32 3, 3A W30-530.3M AR31-152.1Z AR31-530.3Z...
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Page 33: Electrical Panel, Manual Lift
Electrical Panel, manual lift V80 Description Fig.No Front Panel VL1, assemply AR31-530.3M Gasket VL1 Front Panel AR31-562 Cover for 3x208V AR31-152.1Z Cover for 3x480V AR31-152.4 STA5897 Emergency Stop Actuator AR31-174.35 Emergency Stop Adapter AR31-174.36 Contact Element NC AR31-174.37 Fuse Holder Complete R20E-416.1... - Page 34 3, 3A Front panel VL1L, assemple (inclusive print) ... AR31-530.6M Cover for front panel, assemply ........AR31-152.1Z AR31-152.1Z AR31-530.6M...
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Page 35: Electrical Panel, Power Lift
Electrical Panel, Power lift V80 -V100 Description Fig.No Front Panel VL1L, assemply AR31-530.6M Gasket VL1 Front Panel AR31-562 Cover for 3x208V AR31-152 STA5897 Emergency Stop Actuator AR31-174.35 Emergency Stop Adapter AR31-174.36 Contact Element NC AR31-174.37 Grounding Clamp AR31-458 Screw STA5232... - Page 36 15, 15A...
- Page 37 Electrical Power Supply V80-V100 Description Fig.No Power supply box WR31-418 Lid for Power supply box WR31-418.1 Cable Inlet STA3074 STA3038 Cable Inlet STA3002 STA3014 Fuse 1.5A, slow R20E-418.2 Fuse 8A, slow R20E-418.8 Fuse holder R20E-416.1 Contactor 208V, 480V AR31-88.115 Auxiliary Switch NO for LPC AR31-88.147...
- Page 38 2, 2A 3, 4, 4A 9, 9A 11, 11A 22, 23A, 23B 20, 21, 21A 15, 16, 17 36, 36A 31, 31A 32, 32A 29, 29A 33, 33A 38, 38A, 38B...
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Page 39: Attachments And Optional Products
Attachments and Optional Products Description Sold As V100 Sold As 1..Stainless Steel Bowl (Standard) ....WR80-75M ....VBOWL-80 ....1A ..Stainless Steel Bowl (Standard) ....N/A ......N/A ......RN100-75M ....VBOWL-100 2..Stainless Steel Bowl (Downsize 60) .....N/A ......N/A ......WN100-75AM ... VBOWL60-100 2A. - Page 40 Wiring Diagram V80-100 - with manuel Bowl Lift...
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Page 41: Wiring Diagram - Power Lift
Wiring Diagram V80-100 - Power Lift, page 1-3... - Page 42 Wiring Diagram V80-100 - Power Lift, page 2-3...
- Page 43 Wiring Diagram V80-100 - Power Lift, page 3-3 This page intentionally left blank...
- Page 44 Varimixer USA 2215 East River Road Moraine, Ohio 45439 P: (800) 222-1138 varimixerusa.com...
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