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Summary of Contents for ANDERSON-NEGELE IZMSA
- Page 1 SENSORS FOR FOOD AND LIFE SCIENCES. 30049 / 1.0 / 2023-03-30 / SD-MH / EN-EU Operating Manual Electro-Inductive Flow Meter IZMSA...
- Page 2 IZMSA Flow Meter - 2 -...
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Page 3: Table Of Contents
IZMSA Flow Meter Table of Contents General Description ....................9 1.1. Preface ........................9 1.2. Construction ......................9 1.3. Function ........................9 Safety Instructions ....................9 2.1. General Remarks ....................9 2.2. Intended Application .................... 10 2.3. Possible Misuse ....................10 2.4. - Page 4 IZMSA Flow Meter 14.1. Connection of the Transmitter ................22 14.2. Brief Instructions ....................23 14.3. Electrical Connection of Peripherals ..............24 14.4. Connection of a Quantity Counter ............... 25 14.5. Connection of a Digital Indicator ................. 26 14.6. Analog output ....................... 26 Commissioning ......................
- Page 5 IZMSA Flow Meter 28.1. Reset of the Running Counter ................43 Parameterization ....................43 29.1. Protection of the Parameters against Unauthorized Modification ....44 Function 98 ......................44 “CAL” Position...................... 44 30.1. How to Modify the Parameters................45 31.1. Overview of the Parameters ................. 47 31.1.1.
- Page 6 IZMSA Flow Meter 40.2. Repair Work ......................69 40.3. Replacement of the Fuse for Feeble Currents ............ 69 40.4. Replacement of the Main Board ................69 40.5. Status upon the Delivery of a Spare Main Board ..........69 40.6. Replacement of the Power Supply Unit............... 70 40.7.
- Page 7 IZMSA Flow Meter 52.1. Transmitter in separated design ................86 52.2. Measuring ranges and error limits ..............86 Intended use ......................86 Dimensions and weight ..................87 54.1. Transmitter in separated design ................87 54.1.1. Dimensions of the process connections ............ 87 Conditions required for the transmitter ...............
- Page 8 IZMSA Flow Meter Drum Statistics..................... 105 Quantity Preselection Parameters ..............106 Functions of the Quantity Preselection Parameters ......... 107 72.1. Setting and Optimization of the Preselection Parameter ......... 107 Error messages ....................108 Additional Information ..................109 - 8 -...
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Page 9: General Description
The measuring instrument is suitable for metering the flow as well as the quantity of conductive liquids. The electromagnetic flow meters of the type IZMSA determine the flow and the volume of liquids at a high precision. IZMSA-C, IZMSA-R type converters are microprocessor-controlled devices. They supply the transmitters with a switched and controlled coil current. -
Page 10: Intended Application
IZMSA Flow Meter This measuring instrument has been designed and built in consideration of a risk analysis and after a careful choice of the harmonized standards and further technical specifications to be kept. It corresponds to the state of the art and offers an optimum safety. -
Page 11: General Safety Instructions
IZMSA Flow Meter Negele Messtechnik GmbH must be contacted before the flow meter will be used for any different application, and after a careful investigation of all facts Negele Messtechnik GmbH could possibly release the flow meter for the intended new application. -
Page 12: Special Safety Instructions And Contrivances
The user of the flow meter/system is exclusively responsible for the compliance with these instructions! 2.5. Special Safety Instructions and Contrivances The following dangers could be directly or indirectly caused by the measuring instrument type IZMSA during operation or commissioning: • Electrical shock in case of an inappropriate opening of the electronic housing. -
Page 13: Transport
IZMSA Flow Meter Beware of Es besteht erhöhte Beware of media Beware of an increased Rutschgefahr im hot liquids and detrimental to health or risk of skidding in wet Nassbereich! steams irritating substances! areas! Electrostatically Electronic scrap endangered system component Transport 3.1. -
Page 14: Separate Design
IZMSA Flow Meter Transport Unless any protective caps are available during transport, take care that no sharp-edged objects will be pressed against the plastic surfaces of the transmitter. Re-attach the protective caps before each transport! When removing the packaging film, see to it that no components of the device (such as display or keyboard) are damaged or destroyed. -
Page 15: Arrangement
IZMSA Flow Meter Arrangement Arrangement 6.1. Conditions for the Transmitter The installation of the measuring instrument depends on the delivered version. In any case the transmitter must be installed in the product line and the converter must be supplied by electric tension. - Page 16 IZMSA Flow Meter Arrangement m ax. 45° - 16 -...
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Page 17: Suggestions For Mounting
IZMSA Flow Meter Arrangement 6.3. SUGGESTIONS FOR MOUNTING Wrong Highest point of the pipeline. Gas bubbles accumulate in the transmitter - measuring error! Correct Preferred mounting position: Rising pipeline and horizontal pipe section before an ascending pipeline. Wrong Descending pipe:... -
Page 18: Inlet And Outlet Pipe Sections
IZMSA Flow Meter Arrangement 6.4. Inlet and Outlet Pipe Sections For the installation of electromagnetic transmitters DIN 1944 recommends an inlet pipe section of 5 x DN and, accordingly, an outlet pipe section of 2 x DN in case of an undisturbed flow. For an irregular flow (e.g., distorted rotational flow profile) the inlet and outlet pipe sections must be... -
Page 19: Meter Tube Lining
IZMSA Flow Meter Arrangement Meter Tube Lining A damaged lining will always cause measuring errors or even a failure of the flow meter. Flow Direction The arrow on the type of plate shows the calibrated flow direction from MINUS to PLUS. -
Page 20: Cable Lengths For The Separated Transmitter Version
IZMSA Flow Meter Arrangement Cable lengths for the separated transmitter version The transmitter is integrated straight into the pipeline. For reasons of EMC, the transmitter must be installed at a possibly small distance from the converter, i.e., the connection cable should be kept as short as possible. -
Page 21: Installation Of The Electric Supply Voltage
EN 50 081-2) Staff Qualification Necessary work to the flow meter type IZMSA is only allowed to be performed by trained and qualified personnel in consideration of the relevant regulations for industrial work safety. The type of plate of the flow meter must be observed before the electrical connection is started. According... -
Page 22: Connection Of The Transmitter
IZMSA Flow Meter Commissioning !!! ATTENTION !!! Switch off supply voltage ! POWER unit Power connection Supply voltage Supply voltage set to: set to: 230 V 115 V 115V 230V 115V 115V 230V 115V !!! ATTENTION !!! Switch off supply voltage ! Figure 1: Change of Supply Voltage from 230V to 115V. -
Page 23: Brief Instructions
IZMSA Flow Meter Commissioning Pg-connection Type B Cable Plastic socket Housing Thread Shielding braid Pg-connection Type A Screwing Cone ring S hielding braid Expand at a length of about 1.5 cm and push over cone ring and plastic socket. Rubber socket Attention ! Put shielding on the cable connection as shown in the figure. -
Page 24: Electrical Connection Of Peripherals
IZMSA Flow Meter Commissioning Figure 3: Electrical Connection of the Separated Version (1) Connect the coil cable (2-wire, simply shielded / 0.5 mm ) in an electromagnetically compatible manner to the transmitter (terminals #11 and #12) and the converter (terminals X1 #11 and #12). -
Page 25: Connection Of A Quantity Counter
IZMSA Flow Meter Commissioning Figure 5: Electrical Connections of the Converter Output control Lamp Function Volume pulse IMP1 Volume pulse IMP1 Forward /backward recognition Malfunction digital inputs digital outputs IMP3 IMP2 IMP1 14.4. Connection of a Quantity Counter For the indication of quantity, a simple pulse counter can be connected as follows:... -
Page 26: Connection Of A Digital Indicator
See to it that the resulting maximum output frequency can really be processed by the connected counter (e.g., <100 Hz = 100 pulses/sec.). 14.5. Connection of a Digital Indicator The analog output of the flow meter type IZMSA supplies an active current. Figure 5: Example 3½-digits indicator for the acc. -
Page 27: Commissioning
IZMSA Flow Meter Commissioning Commissioning 15.1. General Remarks Safety Measures for the Commissioning Work An orderly performed installation and a correct electrical connection are absolute prerequisites for the commissioning. Caution Caution Pay attention to the following points for the initial start-up of the flow meter: •... -
Page 28: Check List Before The Initial Start-Up
IZMSA Flow Meter Commissioning 15.2. Check List before the Initial Start-up - 28 -... -
Page 29: Basic Settings Upon The Commissioning
IZMSA Flow Meter Commissioning 15.3. Basic Settings upon the Commissioning At the factory the electromagnetic flow meter is calibrated by means of water or subject to a preliminary factory test in the presence of a Weights & Measures inspector. The so-called MEMbox as a read-only data storage element contains the transmitter-specific calibration data. - Page 30 IZMSA Flow Meter Commissioning The following controls and connections are available on the motherboard: S1, S2 CS3BUS - Connection Parameter storage Address Junctionboard (SENSORBOX / MEMBOX) LAP6X (Display) GPS-Board (Option) LED Feld ABORT - Battery- board (Option) Power- Supply Calibration...
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Page 31: Led Array
IZMSA Flow Meter Commissioning X9 und 2. Analog- ZERO- Pin 21 – 28 digital Output CS3BUS output Pin 31 – 42 digital Input Figure 7: JB2a connection boa 16.1. LED array The status of the device can be monitored by means of the LED array. The LEDs have the following... -
Page 32: Transmitter Connection In The Separated Version
IZMSA Flow Meter Commissioning Name Description Glows at POWERON, when the WATCHDOG is triggered, or the ABORT key is pressed. Glows at POWERON, when the input voltage is too low, or the ABORT key is pressed. Controls the Controller. Flickers in normal operation. When no program is STATUS present the LED glows continuously. -
Page 33: Abort Key
After at least 10 seconds the calibration data will be taken over. The calibration switch can be reset to “MEAS“. 19.1. Display Unit Optionally, the IZMSA can be delivered with a built-in illuminated double-line display unit. line always shows the main quantity totalizer “V”. The 1 The 2 line indicates the other metering registers or the different types of parameters, if required. -
Page 34: Zero Key
D7 and D8 on the junction board (upper board type JB2) only. Please consider that the following tests are only valid, if the flow meter type IZMSA has been supplied with the standard values set at the factory, i.e.: •... -
Page 35: Change Of The Flow Direction
IZMSA Flow Meter Commissioning The display unit shows the following effect: ➔ PLUS, flow Flow is displayed without any preceding sign. The volume register has got an adding effect. PLUS, quantities do not show any preceding sign. ➔ MINUS flow Flow is displayed with a NEGATIVE preceding sign. - Page 36 IZMSA Flow Meter Commissioning Table 5: “ZERO Adjust „Measurement via the Keyboard Displayed text Remarks Key sequence If the 54.9 l Data modification is now possible depressed although the calibration switch is instead of PROG switch on set to “MEAS “.
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Page 37: Metering Operation With Digital And Analog Outputs
IZMSA Flow Meter Commissioning Metering Operation with Digital and Analog Outputs In addition to the simple indication, the flow meter can output the measured values as a digital pulse sequence for the volume or as an analog signal for the flow. -
Page 38: Analog Output
Metrologically correct flow measurements are only possible when the meter tube is always obviously filled with liquid. The IZMSA are equipped with both an internal and an external suppression possibility to avoid an undefined count in case of an empty meter tube: 23.1. -
Page 39: Measurement At Low Conductivities
(“no pipe detect”). For those conditions the IZMSA are additionally equipped with an automatic pulsation detector for the analog output of 0/4 ... 20mA. The activation of that function requires the following settings to be made: →... -
Page 40: Operation
26.1. Display Operation in the Metering Mode Flow meters type IZMSA with display always show the main counter “V“ in the first line. Possible faults are displayed in a flashing mode: Zero reset key... - Page 41 IZMSA Flow Meter Parameterization Main counter: Volume 0.00 l ZERO (The main counter is reset to zero by means of the key.) 0.0 % Flow value in % (referred to the set 100 % flow Q Main counter: Volume 0.00 l (The main counter is reset to zero by means of the key.)
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Page 42: Main Counter
IZMSA Flow Meter Parameterization Main Counter ZERO Main counter V is reset to zero via the keyboard by means of the key. Simultaneously with the zero reset any possibly existing error message is erased. Main counter 2344 l The main counter is reset to zero by means of the key. -
Page 43: Reset Of Error Messages
V2) is zeroed. Parameterization The flow meters type IZMSA supplied by Negele Messtechnik GmbH have been preset at the factory to the parameters (pulse value, flow range, etc.) desired by the customer. Modifications of the parameter settings can be carried out straight by the integrated display unit or the service terminal ST6X. -
Page 44: Protection Of The Parameters Against Unauthorized Modification
Inadvertent modifications of the parameter data might result in malfunctions thus requiring cost-intensive servicing. For that reason, the IZMSA is equipped with different safety devices against unintended changes. In principle, the calibration switch “CAL/MEAS” on the lower board serves for that purpose. In the normal measuring operation, the switch should be set to “MEAS”. -
Page 45: How To Modify The Parameters
IZMSA Flow Meter Parameterization MEMbox Except the calibration data of the transmitter stored in the , all parameters can be modified now. Whenever the calibration switch is in this position, “function 98" has no effect. If “parameter mode 1“is set, the calibration switch must be set to “CAL” for each modification. - Page 46 IZMSA Flow Meter Parameterization e.g., current metering image 0.0 % 45.7 parameter of “menu 03" Qmax 30000 l/h 45.7 Set pulse value: 10 pulses per litre 10.00000 p/l 45.7 Possible modification of the parameters PROG switch on 45.7 pv _____________ p/l 45.7...
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Page 47: Overview Of The Parameters
IZMSA Flow Meter Parameterization 31.1. Overview of the Parameters Parameter protected Basic settings Standard Keys setting (Valid for the protective function "parameter mode 2") and the MEAS position of the calibration switch Reading of the measured values no data modification possible... - Page 48 IZMSA Flow Meter Parameterization Parameter protected Basic settings Standard Keys setting (Valid for the protective function "parameter mode 2") and the MEAS position of the calibration switch (menu 05) Transmitter constant - type plate "Offset" MEMbox Calibration factor "m spe"...
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Page 49: Device Parameters (Menu 02)
IZMSA Flow Meter Parameterization 31.1.1. Device Parameters (Menu 02) Type of Remarks Meaning Parameter Standard settings determines the nominal width of the transmitter MEMbox is stored in the Sign Unit m dim litres m³ cubic meters 0.001 determines the unit for the volume hectolitres 0.01... - Page 50 IZMSA Flow Meter Parameterization Type of Remarks Meaning parameter Standard settings 0 → Only the calibration parameters are locked by means of the calibration switch "CAL/MEAS “. Protection against the modification of parameters 1 → "CAL/MEAS" locks all parameters. 2 → Standard setting:...
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Page 51: Output Mode
IZMSA Flow Meter Parameterization 31.2. Output Mode Pulse duration Function Pulse diagram Function IMP3 Pulse-to-pause ratio IMP1 Max. pulse duration tp1/tp2 can be 2 independent pulse counters with different values pv1 and programmed in ms / at “0 ms”: 1000 Hz flow “on “... - Page 52 IZMSA Flow Meter Parameterization Pulse duration Function Pulse diagram Function IMP3 Pulse-to-pause ratio Max. pulse duration tp1/tp2 can be 2 independent pulse counters with different values pv1 and programmed in ms / at “0 ms”: IMP2 pv2; with storage and suppression of 16,383 reverse pulses Pulse-to-pause ratio 1: 1 max.;...
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Page 53: Input/Output Parameters (Menu 03)
IZMSA Flow Meter Parameterization 31.3. Input/Output Parameters (Menu 03) Type of Remarks Meaning parameter Standard setting determines the maximum flow value referred to the Final value of the metering range for the flow per hour Qmax calibrated metering range. or per minute. The automatic conversion of the Allocation for the analog value Q = 20mA. -
Page 54: Display Parameters (Menu 04)
IZMSA Flow Meter Parameterization 31.4. Display Parameters (menu 04) Type of Remarks Meaning parameter Standard setting determines the indication for the flow in the volume Standard setting: per hour (e.g., l/h) Q-Typ unit "per minute" or "per hour". for the USA: per minute (e.g., gal/m) -
Page 55: Structure Of The Data Memory
IZMSA Flow Meter Parameterization Structure of the Data Memory The data memory of flow meter type IZMSA is structured as follows: • The measured values (of the main counter, the daily quantity counter, and the totalizing counter) are stored in a volatile memory of a typical data retention period of one week. -
Page 56: Positive Flow Factor "P Spe
IZMSA Flow Meter Parameterization Example 2: Calibration Factor “m spe” A deviation dF% of +0.2 % is determined upon the calibration of a flow meter type IZMSA Calibration vessel: V = 500 l Display: = 501 l m spe = ------ 1.0 = 0.9980... -
Page 57: Fine Adaptation By "B Spe
Help in Case of Malfunction 33.1. Error Messages The converter type IZMSA is equipped with an integrated self-diagnosis, i.e., malfunctions are automatically detected and, if necessary, removed. Dependent on the parameter type "display mode" the message on the display or on the service... - Page 58 IZMSA Flow Meter Help in Case of Malfunction Error Diagnosis Corrective actions no.: Continuation of the measurement after an Signalization that the measured result could interruption due to: be falsified by the interruption. - power fade (POWER-FAIL) - change of parameters The message is erased either by resetting - activation of the digital input “IN1“...
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Page 59: Typical Effects Or Possible Malfunctions
If the display is in order now, the transmitter should be reconnected, and the meter tube should be refilled with liquid. • If the same effect occurs again, the complete flow meter type IZMSA-S0 will have to be exchanged. •... -
Page 60: The Pulse Transmission Is Disturbed Although Flow Is Displayed
First, the connected measuring system (digital indicator, PLC, or similar devices) has to be completely disconnected from the IZMSA, and the analog output signal has to be checked by means of an ammeter by application of the simulating function... -
Page 61: Strong Fluctuations Of Measured Values
IZMSA Flow Meter Help in Case of Malfunction - If the analog output is ZERO at a 50% simulation, the electronic part is defective, i.e., it is necessary to exchange: • the junction board JB2 • the main board •... -
Page 62: Displayed Messages
IZMSA Flow Meter Help in Case of Malfunction ZERO (a) by the activation of the key at the same time when the main counter is reset to zero. (b) by the activation of the digital input IN2. (c) automatically after 40 seconds max, provided that no further error occurred (in case of W&M-approved flow meters only). -
Page 63: List Of Possible Key Functions
IZMSA Flow Meter Help in Case of Malfunction List of Possible Key Functions Zero-point measurement “ZERO Adjust“(“ZERO Test“) Only possible when the quantity preselection function is set: “CIP“function (deactivation by means of the key). Only possible when the quantity preselection function is set: “CIP“function with suppressed quantity count. -
Page 64: Hardware Test
Help in Case of Malfunction Hardware Test The “hardware test program” can be used for testing both the inputs and outputs of the IZMSA- S0 and the connected peripherals. The function is called by key sequence 2nd line of the display Function... -
Page 65: Transmitter Test
IZMSA Flow Meter Help in Case of Malfunction Transmitter Test 38.1. Insulation Test The test is carried out by means of an ohmmeter. First, the meter tube of the transmitter must be emptied completely. The internal pipe must be entirely dry, especially for measurements a.) and b.). -
Page 66: Visual Check
Replace the transmitter; check the seal! Table 16: Visual Check Maintenance 39.1. Upkeep On normal operating conditions the flow meter type IZMSA does not require any special maintenance work. Cleaning Deposits in the meter tube or at the electrodes cause measuring errors or malfunctions. -
Page 67: Safety Precautions For Maintenance
• not to reduce the service life of the system and its components. The preventive maintenance steps for the flow meter type IZMSA refer to the following parts: storage battery seals of the pipe connections The recommended maintenance intervals result from the experience in other systems. -
Page 68: Repairs
IZMSA Flow Meter Maintenance Aggressiveness of the media Frequency of cleaning phases, especially with hot water and caustic solution as well as disinfectants Duration and temperature of the cleaning phases Possible beginning to dry of product residuals. -
Page 69: Repair Work
IZMSA Flow Meter Maintenance 40.2. Repair Work Repairs are allowed to be carried out by skilled and accordingly trained personnel only. Interventions in the electronic boards are impossible. It is only possible to exchange complete boards. For each repair it is indispensable to strictly observe the general maintenance safety instructions. -
Page 70: Replacement Of The Power Supply Unit
IZMSA Flow Meter Maintenance .Replacement of the Junction Board The exchange of the junction board (type JB2A) does not require any additional settings to be made. 40.6. Replacement of the Power Supply Unit The power supply unit can be replaced without necessitating any additional settings. -
Page 71: Spare Parts To Be Kept Available On Stock
IZMSA Flow Meter Maintenance 40.10. Spare Parts to be Kept Available on Stock The spare parts lists compiled in the appendix of this instruction manual represent a survey of the spare parts lists included in the detailed sets of documentation. -
Page 72: Spare Parts
Spare parts Replacement IZMSA Remote DC Converter w/ Display (all electronics) Replacement IZMSA Remote AC Converter w/ Display (all electronics) (Input Range 100…240VAC) Replacement IZMSA Remote DC Converter no Display (all electronics) Replacement IZMSA Remote AC Converter no Display (all electronics) (Input Range 100…240VAC) -
Page 73: Description T0 Version
The measuring instrument is suitable for metering the flow as well as the quantity of conductive liquids. The electromagnetic flow meters of the type IZMSA-T0 determine the flow and the volume of liquids at a high precision. IZMSA-T0-type converters are microprocessor-controlled devices. They supply the transmitters with a switched and controlled coil current. -
Page 74: Connection Of A Temperature Sensor Pt 100
IZMSA Flow Meter Commissioning 58 70 72 73 59 60 Pt100 Connection Voltfree inputs Range of input voltage 10 ... 30 V Inputresistance => 3 k 3 4 5 1 2 3 Serial interface RS485 RS232 Figure 1: Terminals JB3 44.3. -
Page 75: General Remarks - T0 Version
IZMSA Flow Meter Commissioning General remarks - T0 Version 45.1. Operating elements The converter IZM-T0 consists of a power unit in the housing cover, the main board MB1X and the junction board JB3. Apart from the input and output terminals the following operating elements are available: 1. -
Page 76: Switching On The Supply Voltage
X.X % Measuring mode When the operating voltage is switched on the IZMSA-T0 is always in the measuring mode. Apart from the display for the metered value the IZMSA-T0 is additionally equipped with external input and output possibilities (see figure 4): 4 x digital outputs OUT1 ... -
Page 77: Serial Interface
Reset of the message via key ZERO If a printer is used, the current number is set to zero at the same time when the daily quantity counter V2 is reset. By default, the digital outputs of the IZMSA-T0 have the following effect: Terminal X7 Control... -
Page 78: Rs232 Parameter
IZMSA Flow Meter Measuring mode IZMSA-T0 PC COM connection (9-pole DSub) → End of operation → Transmitted data → Received data Table 3: Electrical connection RS232 46.5. RS232 parameter The transmission speed is set by means of the parameter “baudrate” in “menu 04”. Possible settings are: 300, 600, 1200, 2400, 4800, 9600, 19200 bits per second. -
Page 79: Types Of Data Blocks
Main counter V1 Daily counter V2 Total quantity VT Flow in % Current temperature Date and time Metering error Length Table 5: Read response from the IZMSA-T0 Value to be written Start Order Type Check Check Zero positions V1 Zero positions V2 Length Table 6: Write request from the PC. -
Page 80: Flow Direction
0x03 = 0x0465 Flow direction The IZMSA-T0 temperature input flow meter detects the two flow directions. The main flow direction is indicated on the transmitter by an arrow. The pulse outputs can be programmed in such a way that, dependent of the flow direction, volume pulses are put out or suppressed or that the flow direction is signalized via the digital output OUT3. -
Page 81: Calibration Parameters (Menu 05)
IZMSA Flow Meter Measuring mode c) Status of the signal output "OUT3" → inactive (only at "output mode" 1, 2, 4, 5) d) Special evaluation factor for the return flow: "n spe" is active e) "output mode 5": no pulses via OUT1; only pulses via OUT2 f) In the "output mode"... -
Page 82: Date/Time (Menu 08)
IZMSA Flow Meter Parameter modifications 48.1. Date/time (menu 08) Remark Parameter Type Meaning Standard setting Input: Month Input: month Year Input: year setting of date/time for display and printout functions Hour Input: hour Minute Input: minute Second Input: second Table 9: Date/time If the existing flow is not displayed: a: Does the set flow direction oppose the direction of the arrow and has the factor “n spe 0”... -
Page 83: Hardware-Test
Service instructions Hardware-Test The “hardware test program” can be used for testing both the inputs and outputs of the IZMSA- T0 and the connected peripherals. The function is called by key sequence program is ended by pressing the „CLEAR“ key. - Page 84 The current temperature OFFSET “To” and the temperature resulting from it will be displayed. A comparison temperature is measured by means of a precise reference thermometer. If the temperature displayed by the IZMSA-T0 is too high, the difference must be calculated and input negatively as “To” value.
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Page 86: Structure And Denomination Of The Device - Transmitter
Structure and denomination of the device - Transmitter For mechanical reasons it is only possible to connect the separated version of the Flow Tube transmitter to the IZMSA The transmitter is integrated into the pipeline. Both assembly groups are connected by a coil cable and an electrode cable. -
Page 87: Dimensions And Weight
IZMSA Flow Meter Arrangement Dimensions and weight 54.1. Transmitter in separated design 54.1.1. Dimensions of the process connections The welding socket belongs to the standard delivery. Weight [mm] [mm] [mm] [mm] [mm] [kg] Welding socket (standard) FG hygiene flange Nominal... - Page 88 IZMSA Flow Meter Arrangement Threaded socket as per DIN 11851 Conical socket / groove nut as per DIN 11851 Nominal Nominal width width DN 10 49.5 DN 10 49.5 DN 15 49.5 DN 15 49.5 DN 25 49.5 DN 25 49.5...
- Page 89 IZMSA Flow Meter Arrangement DIN flange EN ISO 1092-1 Ø DN Ø D1 Ø d n x Ø e 4 x Ø14 DN 10 49,5 10,4 90,0 60,0 4 x Ø14 DN 15 49,5 16,0 95,0 65,0 4 x Ø14...
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Page 90: Conditions Required For The Transmitter
IZMSA Flow Meter Arrangement Conditions required for the transmitter When selecting the place for the installation of the measuring instrument you should in any rate ensure that the housing can be opened for service work whenever desired and that the flow meter can be simply removed, if necessary. -
Page 91: Welding Work
IZMSA Flow Meter Arrangement The following conditions must be considered for larger distances: The cables must be laid into a separate cable duct. g. Laying the cables near to frequency converters or motors must be absolutely avoided. h. The maximum distance between transmitter and converter depends on the conductivity of the product. -
Page 92: Installation
IZMSA Flow Meter Arrangement Therefore, wire the Flow Tube without using wire end ferrules! Installation Only persons disposing of the necessary expert knowledge and authorization of the user are allowed to carry out the installation work. The qualified personnel must have read and fully understood this instruction manual and follow all instructions given therein. -
Page 93: Connection Of The Transmitter In Separated Design
IZMSA Flow Meter Decommissioning 58.2. Connection of the transmitter in separated design The coil cable and the electrode cable for the separated version must be installed after the transmitter has been built into the pipeline and after the converter housing has been fixed. -
Page 94: Connection Transmitter
IZMSA Flow Meter Decommissioning Attention! Connect the shielding into the cable gland as shown in the drawing! S hielding braid has to be extended over a length of housing approx. 1.5 cm and pushed over the plastic bush cable threaded piece... -
Page 95: Advice For Starting-Up The Flow Tube
IZMSA Flow Meter Decommissioning Mainboard MB1A Adapter board Connection plug IZMAG transmitter Insert the adapter board into the connector. Screw terminals tighten. Insert connection plug IZMAG transmitter in connector. finished. Advice for starting-up the Flow Tube First, the measuring device must be installed into the pipeline! •... -
Page 96: Membox
Decommissioning MEMBOX The MEMBOX which is added to the consignment goes with the transmitter. It must be plugged into the IZMSA converter. Measuring accuracy ± 0.25 % ± 1 mm/s under reference conditions Reference conditions for the determination of the measuring accuracy: According to DIN EN 29104 and VDI/VDE 2641: •... -
Page 97: Electrical Connection
IZMSA Flow Meter ATTENTION! You can use the quantity preselection to realize this: 1. single-stage cut-off 2. two-stage cut-off with throttling phase adjustable according to quantities 3. additional warning contact just before the end of the filling process can be set. -
Page 98: Operation
IZMSA Flow Meter The following Input and Output Functions are possible: Clamp X7 Description of the function Input/Output Name #21/#22 Final signal for cut-off Output IMP3 #23/#24 Presignal at 2-stage quantity preselection Output IMP2 #25/#26 Volume pulses or error filling signal... - Page 99 IZMSA Flow Meter simple quantity preselection of different preselection quantities (e.g., for pump-over processes and similar things) 2. "preset mode 1": keg operation mode (external control); drum selection via external signals 3. "preset mode 2": fixed drum selection via keypad (e. g. manual filling of bowls) "preset mode 3":...
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Page 100: Keg Mode Of Operation (External Control) ("Preset Mode 1")
IZMSA Flow Meter Change-over of the preselection quantity The change-over of the target quantity VP can only be carried out if the quantity preselection has ended (no flow!): Sequence of keys 2. Line on the display Meaning 499.9 l enter preselection quantity again VP __________ l □... - Page 101 Interruption the filling The IZMSA itself can not interrupt the filling process at the time the process is running. In case of a stop of the flow the IZMSA finishes its internal quantity preselection run as soon as the preset "timeout"-time (see "menu 01") is reached and waits for the following START.
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Page 102: Manual Drum Selection ("Preset Mode 2")
IZMSA Flow Meter Manual drum selection ("preset mode 2") The manual drum selection allows the setting of the the preselection quantities only via the keypad. You use the key to change to the following preselection quantity. A maximum of 8 different preselection quantities vp1 ..vp8 are to be set before in the "menu 01". -
Page 103: Quantity Preselection Via The Profibus ("Preset Mode 4")
IZMSA Flow Meter Quantity preselection via the Profibus (“preset mode 4”) Different preselection quantities can be entered using the Profibus. Only the Profibus may be used to control the system. a) START of the quantity preselection You start quantity preselection by pressing the green START key, via a Profibus command or by activating the digital input IN2. - Page 104 IZMSA Flow Meter This mode of operation is accessed via “menu 01” (see point 1.5.). a) START of the quantity preselection The process is started by activating digital input IN2 (24V direct voltage), via the Profibus. c) Interruption of the filling process (PAUSE FUNCTION) You interrupt the running filling process by pressing the red STOP key or via external input IN3.
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Page 105: Drum Statistics
IZMSA Flow Meter Drum Statistics In the filling operation mode “preset mode 1" and “preset mode 2" statistics concerning the filled drums are created. Each filled drum which was within (“ok”) and not within (“±”) the tolerances is registered. The tolerance can be set via the parameter “vlim” which determines the percentage the ACTUAL quantity may deviate from the TARGET quantity. -
Page 106: Quantity Preselection Parameters
IZMSA Flow Meter Quantity Preselection Parameters The parameters relevant for the run of the quantity preselection are in "menu 01" which is called by pressing the keys In the following the different types of parameters and the standard settings adjusted in the factory... -
Page 107: Functions Of The Quantity Preselection Parameters
IZMSA Flow Meter the system calculates the turn off time depending on the flow and the preset time 2-stage as soon as the volume "vo" is reached, the presignal switches quantity preselection function: additionally to allow the full amount to flow. -
Page 108: Error Messages
IZMSA Flow Meter Example: a) 2-stage filling: maximum flow not throttled Q = 9,000 l/h max. vc > 7.5 l vn = 7.5 l b) 1-stage filling: maximum flow Q = 50,000 l/h max. vc = 0 l vn = 42 l... -
Page 109: Additional Information
IZMSA Flow Meter Additional Information Do you have any further questions or wishes left? We are readily prepared to assist you. Our company’s address is: Negele Messtechnik GmbH Our service department will help you to quickly find the best suitable specialist for your question.
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