Page 1 Instruction Manual HiPAP® High Precision Acoustic Positioning Model 501/451/351/101...
Page 3 HiPAP® High Precision Acoustic Positioning Model 501/451/351/101 Instruction Manual...
Page 4 Kongsberg Maritime. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Maritime.
Page 5 Instruction Manual Additional documents Display manual Separate manual supplied with the display. Not a Kongsberg Maritime document. Keyboard manual Separate manual supplied with the keyboard. Not a Kongsberg Maritime document. Trackball Separate document supplied with the trackball. Not a Kongsberg Maritime document.
Page 6 HiPAP® Model 501/451/351/101 High voltage safety warning The following safety precautions must be followed at all times during installation and maintenance work:  Switch off all high-voltage power supplies.  Check the operation of any door interlocks and any other safety devices.
Page 7: Table Of Contents
Instruction Manual Table of contents ABOUT THIS MANUAL ..................1 References ......................... 1 Abbreviations ........................2 Backup ..........................2 Software upgrade ....................... 2 SYSTEM DESCRIPTION ..................3 HiPAP® systems - short overview ..................4 HiPAP® system configuration ..................4 HiPAP® system with Transceiver unit Model x81 ........... 5 HiPAP®...
Page 8 Connector type ST ....................30 INSTALLATION ....................31 Supply conditions ......................33 Equipment responsibility..................33 Installation guidelines ..................... 33 Assistance from Kongsberg Maritime..............33 Before you start ....................... 34 Precautions and requirements.................. 34 Standard tools ........................34 Special tools ........................35 Computer .........................
Page 9 Instruction Manual Adapter Kit for x81 Transceiver ................41 Transceiver unit Model x21 installation..............42 CABLES ........................46 Cable gland assembly procedure ..................47 Securing and terminating the cables................ 48 Basic cable requirements ....................49 Cable planning ......................... 52 Computer ......................... 52 Computer connections .....................
Page 10 HiPAP® Model 501/451/351/101 CABLE PLAN AND INTERCONNECTIONS ........... 75 SYSTEM UNITS - DETAILED DESCRIPTION ..........76 Computer ......................... 76 Computer internal ....................77 How to open the computer ..................78 Keyboard ......................... 78 Trackball........................78 1PPS converter (option) ....................78 Ethernet switch/Converter ....................
Page 11 Instruction Manual HiPAP® 351 system ..................... 113 HiPAP® 101 system ..................... 113 Transducer cable with plug ................... 113 HIPAP® MODELS AND POSITIONING PRINCIPLES ......114 HiPAP® 501 ......................115 HiPAP® 451 ......................115 HiPAP® 351 ......................116 HiPAP® 101 ......................116 Positioning principles and processing ................
Page 12 HiPAP® Model 501/451/351/101 Responder sync cable, Transceiver unit Model x81 ..........136 Responder Driver Unit - wiring diagram .............. 137 Fibre to responder drive converter - wiring diagram ........... 138 LASER OPTION ....................139 Basic laser information..................139 Installation ......................141 Cable layout and interconnections ................
Page 13 Instruction Manual Transceiver unit Model x81, with cooling unit mounted on the right side - outline dimensions/mounting, page 2 ................164 Transceiver unit Model x81, with cooling unit mounted on the front door (option) - outline dimensions/mounting, page 1..............165 Transceiver unit Model x81, with cooling unit mounted on the front door (option) - outline dimensions/mounting, page2..............
Page 15: About This Manual
About this manual ABOUT THIS MANUAL This document is the Instruction manual for the (High Precision Acoustic Positioning) HiPAP® Model 501/451/351/101 systems (named HiPAP® systems in rest of the manual). The manual contains descriptions, specifications, procedures and illustrations required to install and maintain the HiPAP® system units.
Page 16: Abbreviations
HiPAP® Model 501/451/351/101 Abbreviations Abbreviations used in this manual: APOS Acoustic Positioning Operator Station Blow Out Preventer Centre of Gravity Dynamic Positioning Digital Visual Interface GNSS Global Navigation Satellite System Global Positioning System HiPAP® High Precision Acoustic Positioning Hydroacoustic Position Reference Long Base Line Line Replaceable Unit MULBL...
Page 17: System Description
System description SYSTEM DESCRIPTION This chapter provides a brief description of the HiPAP® systems and configurations. It also gives a short description of each unit. Topics  HiPAP® systems - short overview on page 4  HiPAP® system configuration on page 4 ...
Page 18: Hipap® Systems - Short Overview
HiPAP® Model 501/451/351/101 HiPAP® systems - short overview The HiPAP® systems are designed for optimal positioning of subsea objects in both shallow and deep water. All HiPAP® systems; HiPAP® 501, HiPAP® 451, HiPAP® 351 and HiPAP® 101 have common software and hardware platforms, and thereby offer the same kind of additional functionality and options.
Page 19: Hipap® System With Transceiver Unit Model X81
System description HiPAP® system with Transceiver unit Model x81 Operator Station Motion sensor Heading sensor Data output Ethernet Hull switch/ Unit Converter Fibre Splice Hoist Responder Driver Unit Control Unit (option) Junction Responder Ethernet interfaced Transceiver unit with APOS/APC Model x81 Remote Control Unit...
Page 20: Hipap® System With Transceiver Unit Model X21
HiPAP® Model 501/451/351/101 HiPAP® system with Transceiver unit Model x21 Operator Station Motion sensor Heading sensor Data output Ethernet Hull switch/ Unit Converter Hoist Responder Fibre Splice Junction Driver Unit Control Unit (option) Responder Ethernet interfaced with APOS/APC Transceiver unit Model x21 Remote Control...
Page 21: Hipap® Redundant System
System description HiPAP® redundant system Example of a HiPAP® redundant system: Operator Station Operator Station Operator Station Motion sensor Motion sensor Motion sensor Heading sensor Heading sensor Heading sensor Ethernet Ethernet Responder Responder switch/ switch/ Converter Converter Dual Ethernet (Cd31085) (Sync for Dual HiPAP only) Hull Unit Hull Unit...
Page 22: Operator Station
 The display, the computer, the keyboard and the trackball sit on a desk top or a purpose-built shelf. Operator console If the HiPAP® system is delivered together with a Kongsberg DP system the operator station may be installed in a standard Kongsberg DP console.
Page 23: Hull Unit (System-Specific)
 Transceiver unit Model x81 to be used with a transducer cable with plug.  See information on page 59  Transceiver unit Model x21 to be used with a transducer cable with plug.  See information on page 63 For more information, contact Kongsberg Maritime. 303490/H...
Page 24: System Units - Short Description
HiPAP® Model 501/451/351/101 System units - short description Topics  Operator Station on page 10  Keyboard on page 11  Trackball on page 11  Display on page 11  1PPS converter on page 11  Ethernet switch/ Converter on page 11 ...
Page 25: Keyboard
System description Keyboard The keyboard is a PS/2 keyboard. It is a QWERTY keyboard with US layout and includes back-lighting. Trackball The trackball is a standard trackball with a scroll wheel and three buttons. Display  Refer to the separate manual supplied with the display. 1PPS converter (option) The 1PPS converter is an option to a standard HiPAP®...
Page 26: Fibre Splice Box
HiPAP® Model 501/451/351/101  Responder Driver Unit  Hoist Control Unit with Ethernet  Gate Valve Main Control Unit with Ethernet Fibre Splice Box The Fibre Splice Box has eight (8) ports. This box is used to splice the system fibre-optic cables. Transceiver units The HiPAP®...
Page 27: System Upgrade
System description Transceiver unit Model x81  Transceiver unit x81 may be delivered with:  With the air to air heat exchange unit mounted on the right side as standard.  With the air to air heat exchange unit mounted on the unit door (optional).
Page 28 HiPAP® Model 501/451/351/101 Connections All cables to and from the transceiver unit enter the unit through the base of the unit. Power The transceiver unit is powered from a 230 Vac supply. The power switch (Main switch) is located inside the transceiver unit.
Page 29: Vac To 230 Vac Transformer - Option For Both Transceiver Units
System description Power The transceiver unit is powered from a 230 Vac supply. The power switch (Main switch) is located inside the transceiver unit.  Refer to figure on page 91 If you only have 110 Vac power available, you must use a 110 Vac to 230 Vac transformer - see page 15.
Page 30: Technical Specifications
HiPAP® Model 501/451/351/101 TECHNICAL SPECIFICATIONS This chapter gives the technical specifications of the HiPAP® system units. Topics  Operator station on page 17  Fibre Splice Box on page 17  Ethernet switch/Converter on page 18  Transceiver unit Model x81 on page 18 ...
Page 31: Operator Station
Technical specifications Operator Station Weight: 7.6 kg Dimensions (WxDxH): 338 x 379 x 100 mm  Outline dimensions - see drawing in the Drawing file chapter from page 157 Power specifications Voltage: 110/220 VAC 50/60 Hz autosensing 240 W 85+ autosensing power Connections Parallel port: 1 x HP Parallel Port Adapter...
Page 32: Ethernet Switch/Converter
HiPAP® Model 501/451/351/101  For more information, refer to the supplier Ethernet switch/Converter The converter requires a power supply. The DR-4524 DIN-rail 24 Vdc Power Supply is used. Transceiver units Common data This data is the same for x81 and x21 transceiver units. Degree of protection: IP 44 Power...
Page 33: Model X81
Technical specifications Excitation level: 5-13.2 Hz ±1.5 mm, 13.2-100 Hz 1 g The HiPAP transceiver accepts the following input formats: Gyro:  NMEA $**HDT  NMEA $**VHW  Yokogawa $**HRC  SKR  STL VRU / Attitude:  EM 3000 ...
Page 34: Model X21
HiPAP® Model 501/451/351/101 Output: 24 Vdc, 12 Vdc, 6 Vdc, 5 Vdc, 3.2 Vdc Input: 230 Vac Output: 48 Vdc Model x21 Weight: approximately 35 kg (depending on number of PCBs fitted)  Outline dimensions - see drawing in the Drawing file chapter from page 157 Main power supply Input:...
Page 35 Technical specifications The reference points shown below are the origin for the position measurements. The elevation and orthogonal angles are used in the accuracy curves. HiPAP® 500 transducer HiPAP® 350 transducer = reference point = reference point A= radius = 196 mm A= radius = 160 mm B= radius = 196 mm B=196 mm...
Page 36: Hipap® 501
Receiver beam [] ±100 ±100 Coverage [] Accuracy curves – HiPAP® 501 HiPAP 501 (Cd31183) The figure above shows the accuracy as a function of elevation angle. The signal to noise ratio of 10 dB is in the bandwidth. 303490/H...
Page 37: Hipap® 451
Technical specifications HiPAP 501 Performance (Cd31184) The figure above shows the accuracy as a function of signal to noise ratio. The elevation and the orthogonal angles are 0 (at vertical). HiPAP® 451 The HiPAP® 500 transducer is used. HiPAP® 451 has the same technical performance as HiPAP®...
Page 38 HiPAP® Model 501/451/351/101 Accuracy curves – HiPAP® 351 HiPAP 351 Performance (Cd31185) The figure above shows the accuracy as a function of elevation angle. The signal to noise ratio 10 dB is in the bandwidth. HiPAP 351 Performance (Cd31186) The figure above shows the accuracy as a function of signal to noise ratio.
Page 39: Hipap® 101
Technical specifications HiPAP® 101 HiPAP® 101 system S/N [dB rel. 1Pa] 0.14 Angular Accuracy, 1 [] (At 0 elevation) Range Accuracy, 1 [m] Cymbal, Range Accuracy, 0.02 1 [m] Receiver beam [] +/-60 Coverage [] LBL accuracy The position accuracy for LBL operation depends on the transponder array geometry, sound velocity errors and signal to noise ratio.
Page 40 HiPAP® Model 501/451/351/101 HiPAP LBL horizontal accuracy. Waterdepth 3000m. Sound velocity Cymbal -400 -200 East co-ordinate relative to centre of LBL array Figure 4 LBL position error in the horizontal plane as a function of the East co- ordinate. The North co-ordinate is zero. The blue lines show random error due to acoustics.
Page 41: Range Capabilities
Technical specifications Range capabilities The range capabilities of an acoustic system are dependent of the vessels noise level and attenuation of the transponder signal level due to ray bending. The transponder source level and the signal to noise ratio are crucial factors for calculating maximum range capability.
Page 42: Fibre-Optic Cable
HiPAP® Model 501/451/351/101 Fibre-optic cable The following table shows recommended cable for use in Kongsberg Maritime networks. Supplier part no. Cable type Configuration part no. 324994 Multimode OM 3 507-UB04-080U- 4 fibres, free length without Fibre 50/125 μm ALT/900 connectors, flame retardant,...
Page 43: Patch Cables
Technical specifications Operating Minimum bend radius: 180 mm Maximum tensile load: 800 N Cord data Cord diameter: 2.5 mm Minimum bend diameter: 80 mm Fibre data 50 μm Core diameter: 125 μm Cladding diameter: 250 μm Primary coating diameter: 900 μm Secondary buffer diameter: Proof test level: 100 kpsi...
Page 44: Connector Type St
HiPAP® Model 501/451/351/101 Connector type ST Figure 6 Connector type ST 303490/H...
Page 45: Installation
Failure to do so may render the guarantee void. ____________________________________________________________ Warning Kongsberg Maritime AS accepts no responsibility for any damage or injury to the system, ship or personnel caused by drawings, instructions and procedures not prepared by Kongsberg Maritime.
Page 46: Transceiver Unit Model X21 Installation
HiPAP® Model 501/451/351/101  Transceiver unit Model x21 installation on page 41 Related topics  Cables on page 46  Drawings in the Drawing file chapter from page 157 303490/H...
Page 47: Supply Conditions
Assistance from Kongsberg Maritime Kongsberg Maritime AS may assist during the installation if specified in the contract or requested by the installation yard or customer. Kongsberg Maritime AS may also assist with installation drawings.
Page 48: Before You Start
HiPAP® Model 501/451/351/101 Before you start Precautions and requirements Before you start the installation, you must take the following actions:  Inform the supervisor / coordinator that the work is about to be carried out.  Collect the required documentation and read the applicable procedures before commencing work.
Page 49: Special Tools
Installation The following expendables are recommended:  Isolating plastic tape  Solders  Wire straps in different sizes Special tools If special tools are required for a particular procedure, they will be listed at the beginning of that procedure. Computer The computer can be mounted either in a standard 19”...
Page 50 HiPAP® Model 501/451/351/101 Mechanical installation The computer is mounted with a kit.  See Mounting kit drawing in Drawing file on page 161. 19” rack installation The computer is supplied with a kit for rack mounting. Procedure Place the computer on the bottom plate. Mount the housing onto the computer.
Page 51: 1Pps Converter (Option)
Installation Perform the remaining cable interconnections. Check the supply voltages and all cable connections before applying power to the system. ____________________________________________________________ Note Several of the cables are delivered with the units. Connectors and pin allocations for these cables are given in this document for reference only.
Page 52: Transceiver Units
HiPAP® Model 501/451/351/101 Transceiver units Basic installation instructions The transceiver unit (cabinet) must be mounted on to a bulkhead. The mounting of the Model x81 and Model x21 are basically the same. ____________________________________________________________ Note The guidelines for installation presented here must be regarded as a base for detailed plans to be prepared by the installation yard.
Page 53: Transceiver Unit Model X81 Installation
Installation Transceiver unit Model x81 installation Unit location The transceiver unit (cabinet) must be located close to the hull unit, either in the same compartment or in a compartment in the close vicinity. Figure 7 Cabinet mounting - side view Logistics Safety - Refer to the general safety procedures in the front of this manual.
Page 54 HiPAP® Model 501/451/351/101 Procedure  See the procedure for installing the x81 transceiver unit with an adapter kit on page 41. ____________________________________________________________ Note You do not need to remove the circuit boards and modules from the cabinet during the installation process. Keep the cabinet door closed.
Page 55: Adapter Kit For X81 Transceiver
Installation Power If you only have 110 Vac power available, an external transformer from 110 Vac to 230 Vac must be installed on the main power line to the transceiver unit. Mounting Open the unit. Inside the unit there are four through holes for the mounting screws, one in each corner.
Page 56: Transceiver Unit Model X21 Installation
HiPAP® Model 501/451/351/101  See drawing in the Drawing file chapter on page 185. Procedure 1 Remove the HiPAP® 500 transceiver cabinet from the brackets. - The parts where the adapter kit is installed onto are welded into the wall. 2 Fasten the top bracket with three (3) mounting screws to the bracket where the shock absorbers are.
Page 57 Installation Logistics Safety - Refer to the general safety procedures in the front of this manual. Personnel - Minimum 3 trained mechanical/electrical fitters. Special tools - None. Drawings - Transceiver unit Model x21 mounting drawing in the Drawing file chapter from page 157. Procedure ____________________________________________________________ Note...
Page 58 HiPAP® Model 501/451/351/101 - Use shake-proof washers, and tighten the nuts to an appropriate torque. - Ensure the correct nuts and washers are used. ____________________________________________________________ Warning Ensure that all the power supplies are switched off and the fuses removed before attempting to connect the cables.
Page 59 Installation Note Cables are delivered with the units. Connectors and pin allocations for these cables are given in this document for reference only. ____________________________________________________________ 303490/H...
Page 60: Cables
All cable connections must be made in accordance with the guidelines laid down by the vessel’s classification society. ____________________________________________________________ If no such guidelines exist, Kongsberg Maritime recommends that the Det Norske Veritas (DNV) Report No. 80-P008, “Guidelines for Installation and Proposal for Test of Equipment”...
Page 61: Cable Gland Assembly Procedure
Note There are many different types of cable gland on the market. This procedure describes the types used (now and previously) as standard in the units manufactured by Kongsberg Maritime. The cable glands are not supplied with the system. ____________________________________________________________...
Page 62: Securing And Terminating The Cables
HiPAP® Model 501/451/351/101 b (loose cable) measure the maximum length of wire required to reach from the cable gland to the terminal blocks inside the cabinet, add 20 cm and mark the cable. ____________________________________________________________ Note The cable’s outer insulation will extend into the cable gland to a point approximately 5 mm outside the outer surface of the cabinet wall into which the cable gland is secured.
Page 63: Basic Cable Requirements
Installation Basic cable requirements Cable trays All permanently installed cables associated with the system must be supported and protected along their entire lengths using conduits and/or cable trays. Fibre-optic cables are described in a separate section.  Fibre-optic cable installation information on page 66 The only exception to this rule is over the final short distance (max.
Page 64: Physical Protection
HiPAP® Model 501/451/351/101  Cables having a copper sheath or braiding must be installed in such a way that galvanic corrosion by contact with other metals is prevented.  To allow for future expansion of the system, all cables should be allocated spare conductor pairs. Also, space within the vessel should be set aside for the installation of extra cables.
Page 65 Installation Grounding connections should be made using a conductor which has a cross-sectional area appropriate for the current rating of the cable, or with a metal clamp which grips the metallic covering of the cable and is bonded to the hull of the vessel. These cable coverings may also be grounded by means of glands specially intended for this purpose and designed to ensure a good ground connection.
Page 66: Cable Planning
HiPAP® Model 501/451/351/101 Cable identification Cable identification codes corresponding to the cable number shown in the cable plan must be attached to each of the external cables. These identification codes should be positioned on the cable in such a way that they are readily visible after all panels have been fitted.
Page 67: Computer Dual Net Connection
Installation  The split cable on page 171  Ethernet connectors for NET A and Net B  Ethernet connector - connection to the transceiver unit  USB ports  B: HDMI connector to display  D: VGA connector for display ...
Page 68: Gps Input Signals Connections
HiPAP® Model 501/451/351/101 GPS input signals connections The signal from the GPS is normally a RS-232 serial line transmitting NMEA serial data, and a TTL pulse once pr. second to synchronise the computer internal timing clock to the GPS clock. This connection is normally done as follows: RS-232 Data Pin 2 PORT computer...
Page 69 Installation If the distance between the GPS receiver and the computer is more than 10 m, we advice you to mount the 1PPS converter close to the GPS receiver. 1PPS converter internal The 1PPS converter contains 2 DIP switch blocks. ST14, ST15, ST16, ST17 controls the edge triggering of the 1PPS pulse.
Page 70 HiPAP® Model 501/451/351/101 Note: All measurements are in mm. The drawing is not in scale. 303490/H...
Page 71: Transceiver Unit Model X81
Cables Transceiver unit Model x81  Wiring diagram on page 181 ____________________________________________________________ Caution Ensure that 10 cm of slack cable is provided outside the cabinet to allow the cabinet to move on its shock absorbers without damaging the cable. ____________________________________________________________ Model x81 internal cabling System cables From the computer patch cable - see figure on page 58.
Page 72: Model X81 - Transducer Cable Connection
HiPAP® Model 501/451/351/101 Model x81, fibre-optic cables Figure 11 Transceiver unit Model x81 - internal The figure shows the fibre patch cables going from the fibre splice box to the Etherenet switch/Converter. The system fibre cables (not shown) are termineated on the inside of the fibre splice box.
Page 73: Transducer Cable With Plug
Cables Transducer patch cable The transceiver end of the cable has a gland plate approximately 60 cm from the connectors. This plate is mounted onto the outside lower right rear corner of the transceiver cabinet with six (6) mounting screws. ...
Page 74: Pcb Rack
HiPAP® Model 501/451/351/101 PCB rack rear side Each transducer cable is labeled as shown Back wall of the cabinet (Cd31102) Figure 12 Transducer cable with plug inside the cabinet  Inside the cabinet - fasten the cables as described on page 58. 303490/H...
Page 75: Transceiver Unit Model X21
Cables Transceiver unit Model x21  Wiring diagram on pages 182 and 183 ____________________________________________________________ Caution Ensure that 10 cm of slack cable is provided outside the cabinet to allow the cabinet to move on its shock absorbers without damaging the cable. ____________________________________________________________ Model x21 internal cabling System cables...
Page 76: Transceiver Unit Model X21, Fibre-Optical Cables
HiPAP® Model 501/451/351/101 Model x21, fibre-optic cables Figure 13 Transceiver unit Model x21, fibre-optical cables The figure shows the fibre patch cables going from the fibre splice box to the Etherenet switch/Converter. The system fibre cables (not shown) are termineated on the inside of the fibre splice box.
Page 77: Model X21 - Transducer Cable Connection
Cables Model x21 - transducer cable connection This unit can connect to the transducer with two different types of cable.  Transducer patch cable  Transducer cable with plug. Transducer patch cable The transceiver end of the cable has a gland plate approximately 60 cm from the connectors.
Page 78: Transducer To Transceiver Unit Cables Installation
HiPAP® Model 501/451/351/101 How to connect the junction box  This is shown on drawing 304969 on pages 185 and 187 This junction box can receive the hull unit connector from either:  a HiPAP® 501 system; sixteen (16) 37 pin D-sub connectors ...
Page 79: Hipap® 501/451
Cables Each cable is split in 2 at the transducer end. Each half goes to a 37 pin D-sub connector (not all pins are used). The other end of the cable goes into the junction box and is terminated in a 64 pin flat cable connector.
Page 80: Fibre-Optic Cable Installation
HiPAP® Model 501/451/351/101 Fibre-optic cable installation This section describes how to install fibre-optic cables and connectors for Kongsberg Maritime computer network onboard vessels and rigs. ____________________________________________________________ Warning During transport, cable laying and pulling into the protective conduit, the cables must not be sharply bent with a radius lower than the recommended values or twisted in any way.
Page 81 Cables Cable routing and protection recommendations The fibre-optic cable can be laid together with all types of other cables.  For mechanical protection in harsh environments the network cables should be laid in a protective conduit, e.g. aluminium conduit, galvanised-steel conduit or flexible metallic conduit Pg-21.
Page 82 HiPAP® Model 501/451/351/101 The outer cable screen, if applicable, is to be grounded in both ends. Grounding is done by means of shielded cable glands or EMC Mats at the point of entry into the console/cabinet. Inner cable screen(s), if applicable, is to be terminated together with the outer screen.
Page 83: Operation
Operation OPERATION HiPAP® operation Operation of the HiPAP® system:  See the APOS for HiPAP® 501/451/351/101 Instruction Manual and the APOS online help. 303490/H...
Page 84: Maintenance
MultiMate’s. ____________________________________________________________ Note If your organization (or vessel/rig) does not have the appropriate personnel available, you are strongly advised to contact either Kongsberg Maritime or your dealer for assistance. ____________________________________________________________ Warning Kongsberg Maritime accepts no responsibility for...
Page 85: Safety
Maintenance Topics  Safety on page 71  Before you start on page 72  Maintenance philosophy on page 72  Maintenance schedule on page 74  Preventive maintenance on page 74 Related topics  Backup on page 2  Software upgrade on page 2 ...
Page 86: Before You Start
Maintenance philosophy The maintenance philosophy recommended by Kongsberg Maritime is:  On-board maintenance should be carried out by a maintenance engineer, with the assistance of the operator.
Page 87: Verification
____________________________________________________________ Whenever a faulty unit has been replaced, the unserviceable unit should be sent to Kongsberg Maritime, or an appointed dealer, for repair. Error detection If a fault is detected, the operator should call the maintenance engineer at the earliest opportunity.
Page 88: Maintenance Schedule
HiPAP® Model 501/451/351/101  Verify the fault during continued operation. Maintenance schedule Maintenance routines must be performed regularly and effectively to ensure that the equipment is kept in top condition. The chart below states the maximum recommended intervals at which the various routines should be performed - the intervals should be decreased if the system is used excessively.
Page 89: Cable Plan And Interconnections
Cable plan and interconnections CABLE PLAN AND INTERCONNECTIONS Separate document; Cable plan and interconnections doc. No 325840. 303490/H...
Page 90: System Units - Detailed Description
HiPAP® Model 501/451/351/101 SYSTEM UNITS - DETAILED DESCRIPTION This chapter gives a detailed description of the HiPAP® system units. Topics  Computer on page 76  Keyboard on page 78  Trackball on page 78  1PPS converter (option) on page 78 ...
Page 91: Computer Internal
System units – detailed description Computer internal The following units and circuit boards in the computer are defined as Line Replaceable Units (LRUs):  Computer  Bluestorm serial interface card  Power supply unit  Hard disk  DVD Recorder The computer is based on a commercially available motherboard, and the additional boards are standard plug-in circuit boards.
Page 92: How To Open The Computer
HiPAP® Model 501/451/351/101 How to open the computer Switch off the power. Remove the power connector from the back of the unit. Switch off power to all other units connected to the computer (display, transceiver, motion sensor, etc). Unscrew the computer from the bracket. Lift the top cover by using the lever on the top.
Page 93: Configuration
Topics  Transceiver unit Model x81 internal layout on page 80.  Replacement of parts on page 82 If more information is required, contact Kongsberg Maritime for service. Before you start ____________________________________________________________ Note Before you start, please read the general maintenance...
Page 94: Model X81 Internal Layout
HiPAP® Model 501/451/351/101 Model x81 internal layout Figure 16 Transceiver unit Model x81 - internal layout The following parts contained within this transceiver unit are defined as Line Replaceable Units (LRUs): - Transmitter/Receiver board - up to eight (8) boards, TRX32 boards depending on the system configuration.
Page 95: Model X81 Power Sockets
It cools the air inside the transceiver unit. “Air to air” principle.  Separate manual is supplied with the unit. This is not a Kongsberg Maritime document. Model x81 power sockets The transceiver model x81 is equipped with two power sockets for redundant power input.
Page 96: Transceiver Unit Model X81, Pcb Rack
Replacement of the Fibre Splice Box on page 88  Replacement of the terminal blocks on page 88  Replacement of the fans on page 87  Replacement of the fuses on page 89 If more information is required, contact Kongsberg Maritime for service. 303490/H...
Page 97 System units – detailed description Before you start ____________________________________________________________ Note Before you start, please read the general maintenance information on page 72. ____________________________________________________________ How to open / close the door Before performing any replacements, you must open the transceiver unit front door. To do this: Loosen the four captive screws in the corners of the door.
Page 98 HiPAP® Model 501/451/351/101 (cd31130) Figure 19 TRX32 Transceiver board Note the locations of, and remove, any cable connected to the front of the board. Press down the red knob (A) on the board ejectors. The ejectors are now free. To loosen the board, push the top ejectors (B) up, and the bottom ejector (B) down.
Page 99 System units – detailed description Lock the board in place by pulling the top locking handle down, and the bottom locking handle up. Insert the front mounted Ethernet cable and other front mounted cables. Once all the boards are in position, re-apply power as required.
Page 100 HiPAP® Model 501/451/351/101 PCB rack Removal The unit is mounted with four (4) screws. Remove the module as follows: Switch off the transceiver unit using the Main switch. Remove the cables (C) at the front of the rack. (Cd31095a) Figure 20 Model x81 PCB rack Open the access door on the left side and disconnect the transducer cables from the filter boards.
Page 101: Power Modules
System units – detailed description Power modules Removal/ Replacement  Same principle as removing/ replacing a TRX32 board, see procedures starting on page 83. Fan unit Removal Switch off the transceiver unit using the Main switch. Remove the two screws (D) in the front. ...
Page 102: Power Unit For Ethernet Switch/Converter
HiPAP® Model 501/451/351/101 Power unit for Ethernet switch / Converter Removal The Ethernet switch / Converter power unit is located on the support rail at the bottom of the transceiver unit. To remove/replace the unit:  Same principle as for the Ethernet switch / Converter. Replacement ...
Page 103 System units – detailed description Fuses The transceiver unit is powered via a Main switch mounted on the support rail at the bottom of the transceiver unit. Fuse replacement Switch off all external units and systems connected to the HiPAP® system. Open the transceiver unit front door.
Page 104: Fuses
HiPAP® Model 501/451/351/101 Fuses Unit Fuse location Fuse replacement Fuse description Location, see figure on Main switch The fuse is a circuit page 80. breaker, and it trips at 10 A. Located at the rear TRX32 Filter To access the fuse, Fuse - 250 V, 6.3 A, side of the PCB rack, board power...
Page 105: Transceiver Unit Model X21
System units – detailed description Transceiver unit Model x21 This section describes the internal layout, connections and replacement of the Transceiver unit Model x21 parts. Topics  Transceiver unit model x21 internal layout on page 91  Replacement of parts on page 93 Before you start ____________________________________________________________ Note...
Page 106: Transceiver Units
TRX32 boards. The unit is mounted on the outside, on the Cooling unit transducer unit left side. It cools the air inside the transceiver unit. → Separate manual is supplied with the unit. This is not a Kongsberg Maritime document. 303490/H...
Page 107: Model X21 Power Socket
Replacement of the circuit boards on page 94  Replacement of units on page 96  Replacement of the fuses on page 97 If more information is required, contact Kongsberg Maritime for service. Before you start ____________________________________________________________ Note Before you start, please read the general maintenance information on page 72.
Page 108: Model X21 Internal Screws
HiPAP® Model 501/451/351/101 How to open/close the door Before performing any replacements, you must open the transceiver unit front door. Use the door key to turn the two door screws clockwise to open position. Open the door. To close the door, proceed in reverse order! Replacement of circuit boards To replace a circuit board, the rack has to be removed from the bottom plate.
Page 109: Replacing A Circuit Board
System units – detailed description Removing a circuit board Switch off the transceiver unit using the Main breaker.  Circuit boards placement, refer to figure on page 91. Locate the faulty board. Remove the rack from the cabinet, by removing the four (4) screws in the corners of the rack (A).
Page 110: Dc/Dc Voltage Filters
HiPAP® Model 501/451/351/101 Replacement of units  Refer to figure on page 94 Power module Removal Switch off the transceiver unit using the Main breaker. Unscrew the top plate on which the power module is mounted on. Nine (9) screws on the top plate (B). Disconnect all cables.
Page 111: Circuit Boards And Units
System units – detailed description Disconnect the cable from the terminal block. Remove the defect fan. Replacement In principle, replacing the fan unit is to perform the steps in procedure Removing a fan in reverse order. Replace the fan unit. Reconnect all cables in the terminal block.
Page 112 HiPAP® Model 501/451/351/101 BlueStorm/PCI serial adapter board Manufacturer; http://www.connecttech.com This serial adapter board is a commercially available board. It is equipped with:  four RS-232  four RS-422 Several cards can be used in the computer to increase the number of outputs available. BlueStorm/PCI installation for Windows XP The BlueStorm/PCI board uses a specific driver on Windows XP.
Page 113: Transceiver Units
TRX32 filter board on page 108 Model x81  Location of modules, see figure on page 80 Topics  Power supplies - contact Kongsberg Maritime  Ethernet switch - contact Kongsberg Maritime  Fan unit - contact Kongsberg Maritime ...
Page 114: Trx32 Front Panel
HiPAP® Model 501/451/351/101 TRX32 Transceiver board The TRX32 board is a 32 channels multi-frequency transmitter and receiver circuit board. The board is normally covered by a protection, screening and strengthening plate, which covers most of the component side of the board. The board is locked in position by two board ejectors.
Page 115: Trx32 Top View
System units – detailed description TRX32 top view (Cd31070)  C - Switch SW1 Fuses:  F1 - 12 V fuse 4 A 250 V  D - Switch SW2  F2 - 6 V fuse 4 A 250 V ...
Page 116 HiPAP® Model 501/451/351/101 LEDs  LEDs location, see the figure on page 100. Ethernet LEDs (pos A) Four LED’s display Ethernet operating mode and activity as follows: Function LINK (green) The connection to the external device is OK SPEED (yellow) The detected bit rate is 100 Mbit/s ACTIVITY (green) Flashing light indicates transmit and receive activity...
Page 117: Switches
The flash speed is proportional to the receiver decimation clock.  IO 5 - This LED is reserved for product maintenance tasks at Kongsberg Maritime.  IO 6 - This LED flashes every time TXENABLE goes active.
Page 118: Connectors
HiPAP® Model 501/451/351/101 The PROM revision select is for future expansion, current PROM only holds one configuration. Firmware configuration PROM revision select mode OPEN SW2 - 1 software / hardware OPEN / CLOSED Firmware configuration PROM revision bit 0 OPEN SW2 - 2 Firmware configuration PROM revision bit 1 OPEN...
Page 119: Transmit Synchronization With External Equipment
System units – detailed description Transmit synchronization with external equipment Transmit External External trigger CLK20MHZ TXENABLE Decimation clock Transmit pulse (Cd31175) Figure 24 Transmit synchronization with external triggering In some applications the transmit cycle is triggered by an external hardware signal: The host computer downloads a sequence of Ethernet commands (broadcast or individually addressed) into the transceiver boards containing a high level description of...
Page 120 Use a pair of flat nosed pliers, and grab the fuse carefully on each side. Pull it straight up. The following fuses are used:  F1/F2 Kongsberg Maritime order no. 251-086584  F3/F4 Kongsberg Maritime order no. 251-097722 Replacement ____________________________________________________________ Note The new fuse MUST be the same rating as the old.
Page 121 System units – detailed description TRX32 Transceiver board visual inspection The TRX32 Transceiver board is provided with several front mounted LED indicators. Observe the following procedure to check these. LED group (A): Link - Check that this LED flashes green. This means that the communication with the Ethernet switch is operational Speed -...
Page 122 HiPAP® Model 501/451/351/101  If a power indicator LED is switched off on only one single TRX32 board, this may be caused by a blown fuse on the board.  If a power indicator LED is switched off on all the TRX32 boards in the rack, you have a common power problem, and need to check the Power Supply Unit for the relevant rack.
Page 123: Trx32 Board
System units – detailed description The capacitor battery is connected to J1 and is made of 11 capacitors in parallel giving totally 11 X 3900 uF = 42 900 uF. Connectors The TRX32 filter board carries three connectors as follows: ...
Page 124: 10 Spare Parts
HiPAP® Model 501/451/351/101 10 SPARE PARTS This chapter lists the parts and modules defined by Kongsberg Maritime as Line Replaceable Units (LRUs). The unit name and order number are given. Mounting components (such as nuts, bolts, washers etc.) have not been allocated order numbers as we regard these items as standard commercial parts available from retail outlets around the world.
Page 125: Transceiver Model X81
Spare parts Transceiver Model x81 HiPAP® 501/451/351 system Part no. Item name Recommended spares Technical data 303088 PCB TRX32, 501 304337 PCB TRX32 Filter 304605 PCB POWER SUPPLY PSU-48V DC 382-079671 PCB POWER SUPPLY PSU-MAIN 318101 DS-518A Ethernet Switch Industrial Gigabit Managed Redundant Ethernet Switch with 16...
Page 126: Hipap® 101 System
HiPAP® Model 501/451/351/101 HiPAP® 101 system Part no. Item name Recommended spares Technical data 303088 PCB TRX32, 501 306273 PCB TRX32 Filter 304605 PCB POWER SUPPLY PSU-48V DC 382-079671 PCB POWER SUPPLY PSU-MAIN 318101 DS-518A Ethernet Switch Industrial Gigabit Managed Redundant Ethernet Switch with 16 10/100BaseT(X) ports,...
Page 127: Transceiver Unit Model X21
Spare parts Transceiver unit Model x21 HiPAP® 351 system Part no. Item name Recommended spares Technical data 303088 PCB TRX32, 501 304337 PCB TRX32 Filter 302504 Power module TRU HiPAP® 351 with DC/DC units 303331 Data switch assembly TRU HiPAP® HiPAP®...
Page 128: Hipap® Models And Positioning Principles
HiPAP® Model 501/451/351/101 11 HIPAP® MODELS AND POSITIONING PRINCIPLES The HiPAP® systems are designed to provide accurate positions of subsea objects such as Remotely Operated Vehicles (ROVs), autonomous underwater vehicles (AUVs), towed bodies or fixed seabed transponders. To achieve the accuracy, the HiPAP® system uses unique signal processing techniques.
Page 129: Hipap® 501
HiPAP® Models and Positioning principles HiPAP® 501 The HiPAP® 501 has a full spherical transducer body including 241 transducer elements. This model has close to full accuracy in the half sphere sector and is the preferred system where the best possible performance is required.
Page 130: Hipap® 351
HiPAP® Model 501/451/351/101 HiPAP® 351 The HiPAP® 351 has a spherical transducer with a cylindrical body including 46 transducer elements. This model has good accuracy in the ± 60° sector and is (Cd31015) suited for operations where the major positioning objects are within this sector.
Page 131: Ssbl Positioning
HiPAP® Models and Positioning principles  The SSBL principle, due to its simple operation, is the obvious choice if the accuracy is good enough for the application performed. The LBL principle is the obvious choice if the SSBL accuracy is not good enough for the application performed, though it requires a more complex operation.
Page 132: Lbl Positioning
HiPAP® Model 501/451/351/101 Figure 25 SSBL principle LBL positioning Calibration The LBL principle is based on one vessel-mounted transducer, and normally 4 - 6 transponders on the seabed. This seabed transponder array must be calibrated before LBL positioning operations can begin. The calibration shall determine the transponder’s positions in a local geographical co-ordinate frame.
Page 133 HiPAP® Models and Positioning principles The HiPAP® system supports two calibration techniques: 1. Baseline measurements This technique uses automatic calibration functions in the HiPAP® system. This allows all the ranges to be measured and made available by acoustic telemetry communication between the transponders and the vessel’s system.
Page 134 HiPAP® Model 501/451/351/101  LBL TP positioning method uses one transponder to measure the ranges to the transponders in the array and telemetry the data to the surface vessel, which computes the position of the transponder. Figure 26 LBL principle 303490/H...
Page 135 HiPAP® Models and Positioning principles Multi-User LBL positioning Several individual vessels and ROV units can now position themselves using the same seabed transponder array. The system and principle has the following main advantages:  Provides high position accuracy (comparable to standard LBL). ...
Page 136: Combined Ssbl And Lbl Positioning
HiPAP® Model 501/451/351/101 All vessels to use the MULBL array need the coordinates of the transponders and the channel numbers, which will be distributed on a file. Figure 27 Multi-User LBL positioning Combined SSBL and LBL positioning The combined SSBL/LBL system uses an onboard multi- element transducer.
Page 137: Hipap® Processing
HiPAP® Models and Positioning principles The combined system will also use the measured directions in 2D together with the measured ranges in the LBL positioning. The combined measurement gives a robust system with increased accuracy. An LBL solution is achievable when only two transponder replies are detected.
Page 138: Cymbal Acoustic Protocol
HiPAP® Model 501/451/351/101 Cymbal acoustic protocol Cymbal is the new acoustic protocol used for both positioning of subsea transponder in SSBL/LBL mode and data communication to and from transponders. The technology Cymbal utilizes Direct Sequence Spread Spectrum (DSSS) signals for positioning and data communication. The data communication speed is variable and can be adapted to the acoustic communication conditions;...
Page 139 HiPAP® Models and Positioning principles The Cymbal protocol has a power management function that can command the transponder to adjust transmit power to save batteries. Data Link with variable data rate – adaptable The Cymbal protocol supports variable data rate and high reliability level.
Page 140: 12 Responder Option
HiPAP® Model 501/451/351/101 12 RESPONDER OPTION This chapter describes the Responder option for HiPAP® systems. Topics  Basic responder option information on page 126  Responder Driver Unit on page 127  Technical specification on page 128  Installation on page 129 ...
Page 141: Responder Driver Unit
Responder option The outputs can be used when you transmit the Responder drive signals as fibre-optic signals in an umbilical, and convert the signal to an electrical signal in front of the Responder. This gives a good insulation of the driver signal from other voltages in an umbilical.
Page 142: Technical Specifications
HiPAP® Model 501/451/351/101 Technical specifications Responder Driver Unit kit Part no.: 317925 Includes: RDU unit Power cable Ethernet cable D-sub connectors Mounting screws w/nuts (4) Responder Driver Unit Weight: 2.8 kg Degree of protection: IP 44  Outline dimensions - see drawing on page 134 Power Power: 230 Vac, 150 mA...
Page 143: Fibre To Responder Drive Converter Kit
Responder option Fibre to responder drive converter kit Part no.: 330965  Drawing on page 138 Installation Responder Driver Unit The Responder Driver Unit is a stand-alone unit and can be mounted with 4 off screws horizontally or vertically. Unit location The unit should be located where it is most suitable for connecting the cables to the responders.
Page 144: Fibre To Responder Drive Converter
HiPAP® Model 501/451/351/101 Fasten the four (4) mounting screws. Close the unit. Fibre to responder drive converter The unit has a DIN rail mounting. Cable layout and interconnections  Cable plan and interconnections on page 189 Maintenance ____________________________________________________________ Note Before you start, read the general maintenance information on page 72.
Page 145 Responder option Connections ____________________________________________________________ Caution When not mounted/used - keep the protecting caps on the fibre-optic connectors. ____________________________________________________________ Four electrical outputs (C) and four fibre optical outputs (B) are available. Totally 8 outputs can be used. There is a green LED indicator for every responder drive output (A) showing the activity on the output.
Page 146: Fibre To Responder Drive Converter
HiPAP® Model 501/451/351/101 Fibre to responder drive converter (Cd31165b) Figure 30 Illustrating a system using two optic responder converter kit - electrical connection to the responder is not shown A: Fibre-optic connector C: Electrical connector B: Power supply cable D: Fibre-optic patch cables (Local power cable is shown here) ...
Page 147: Spare Parts
Responder option Spare parts Part no. Item name Technical data 319173 Responder Driver Unit 336494 Power 24 Vdc, 25 mA 317925 Responder Driver Unit, kit 330965 Fibre to responder drive converter, kit Drawings Part No. Rev. Description Ref. 316067 Responder Driver Unit (option) - on page 134 outline dimensions 313697...
Page 148: Responder Driver Unit - Outline Dimension
HiPAP® Model 501/451/351/101 Responder Driver Unit - outline dimension Note: All measurements are in mm. Cd31148 Page 1 of 1 The drawing is not in scale. 316067 Rev.A 303490/H...
Page 149: Responder Driver Unit
Responder option Responder Driver Unit  Refer to Responder Driver Unit - wiring diagram on page 137 Pinout responder sync. input Responder 9p D-sub +Sync -Sync Front wiew Male 9-pin D-sub connector W250 Pinout Responder sync for Responder Drive Unit Rev.A Electrical drive signal Responder 1-4 pinout Responder 1...
Page 150: Responder Sync Cable, Transceiver Unit Model X21
HiPAP® Model 501/451/351/101 Responder sync cable, Transceiver unit Model x21 Responder 9p Dsub View +Sync out -Sync out Ground Female 9-pin D-pin connector W249D Responder sync cable for HiPAP Transceiver unit Model x21 Rev.A Responder sync cable, Transceiver unit Model x81 Responder Terminal block 9p Dsub...
Page 151: Responder Driver Unit - Wiring Diagram
Responder option Responder Driver Unit - wiring diagram 303490/H...
Page 152: Fibre To Responder Drive Converter - Wiring Diagram
HiPAP® Model 501/451/351/101 Fibre to responder drive converter - wiring diagram Fibre-optic patch cable Note: The drawing is not in scale. 303490/H...
Page 153: 13 Laser Option
Drawings on page 143 Related topics  Technical specifications - See documentation delivered with the Laser. This is not a Kongsberg Maritime document.  Cable plan and interconnections on page 189 Basic laser information The laser can be used to measure the transducer depth. The readings are integrated in the APOS, and can be presented on the Operator Station.
Page 154 HiPAP® Model 501/451/351/101 TU Model x81: (Cd31095b) Hull unit: Mounting bracket Mounting screws Top of hull unit Laser Mounting screws Reflector plate Figure 31 Laser system parts location 303490/H...
Page 155: Installation
Laser option Installation Logistics Safety - Refer to the general safety procedures. Vessel location - N/A. Special tools - None. Drawings - - Laser location and mounting screws, see figure on page 140 - Hoist indicator/Hull unit - wiring diagram on page 145 Laser The laser is mounted on the hull unit.
Page 156: Maintenance
HiPAP® Model 501/451/351/101 Maintenance ____________________________________________________________ Note Before you start, read the general maintenance information on page 72. ____________________________________________________________ Laser inspection 1 Inspect the laser and connections. 2 Clean the laser and reflector plate ( every 2 months). How to replace the Laser Removal/ Replacement Switch off power to the system.
Page 157: Spare Parts
Laser option Spare parts  Laser LT3PIQ: 298-099692  Hoist indicator ADAM 6017: 719-097234  Reflector plate for laser: 317459  Laser cable: 719-078595  Laser switch: 251-096603 Laser kit for TU Model x81  Part no.: 331158 Drawings Part Rev.
Page 158: Tu Model X81 - Wiring Diagram W/Laser
HiPAP® Model 501/451/351/101 TU Model x81 – wiring diagram w/laser Laser switch Note: Cd31177 Page 1 of 1 The drawing is not in scale. 331149 Rev.A 303490/H...
Page 159: Hoist Indicator Adam 617 - Wiring Diagram
Laser option Hoist indicator ADAM 617 – wiring diagram Note: Cd31177a Page 1 of 1 The drawing is not in scale. 329779 Rev.A 303490/H...
Page 160: 14 Equipment Handling
Unless otherwise stated in the accompanying documentation, electronic, electro-mechanical and mechanical units supplied by Kongsberg Maritime can be transported using all methods approved for delicate equipment; (by road, rail, air or sea). The units are to be transported in accordance with general or specific instructions for the appropriate unit(s), using pallets, transport cases, or carton boxes as appropriate.
Page 161: Storage Prior To Installation Or Use
Equipment handling The carton /case will normally be marked with text or symbols, indicating which way it is to be placed. You must follow the instructions given, and ensure that the carton /case is always placed with its “top” uppermost. The carton/case must not be used for any purpose for which it was not intended (step, table, etc.), and in the absence of other information, no other cartons/cases must be stacked on top of it.
Page 162 HiPAP® Model 501/451/351/101 The crate must not be used for any purpose for which it was not intended (e.g. work platform etc.). The crates must not be placed on top of each other, unless specific markings permit this. The crates must not be placed directly on a dirt-floor. Do not open the crate for inspection unless special circumstances permit so.
Page 163: Inspection
 If any units are damaged, prepare an inspection report stating the condition of the unit and actions taken. Describe the damage and collect photographic evidence if possible. Send the inspection report to Kongsberg Maritime as soon as possible. 303490/H...
Page 164 HiPAP® Model 501/451/351/101  If the units are not damaged, check the humidity absorbing material. If required, dry or replace the bags, then repack the unit(s) according to the packing instructions. Unpacking Normal precautions for the handling, transportation and storage of fragile electronic equipment must be undertaken.
Page 165 Equipment handling  Once the carton is open, carefully remove all loose packing and insulation material. Check for manuals and other documents that may have been added to the carton during packing, and put these to one side. Check also for special tools, door keys etc.
Page 166: Storage After Unpacking
HiPAP® Model 501/451/351/101 Re-packing If the unit is not to be installed immediately, re-pack it in its original packing material to prevent damage in the intervening period.  Refer to the information on page 154. Storage after unpacking The unit must whenever possible be stored in its original transportation crate until ready for installation.
Page 167: After Use Storage
Cables Wipe clean all exposed cables, and check for damage. If a cable shows signs of wear or ageing, contact Kongsberg Maritime for advice. Dehumidifier Place a suitably sized bag of desiccant material (silica gel or similar) into the unit to keep the electronic components as dry as possible.
Page 168: Re-Packing
HiPAP® Model 501/451/351/101 Re-packing The unit should be stored and transported in its original packing material and/or crate. In the event that this material is not available, proceed as follows:  Small units must be protected from damp by being placed within a plastic bag at least 0.15 mm thick.
Page 169: Temperature Protection
Equipment handling  The working area must be covered by an approved conductive service mat that has a resistance of between 50 kW and 2 MW, and is connected directly to a reliable earth point via its earthling cord  The service personnel involved must wear a wrist-band in direct contact with the skin, connected to the service mat.
Page 170: Hipap® Commissioning Check And Verification
HiPAP® Model 501/451/351/101 15 HIPAP® COMMISSIONING CHECK AND VERIFICATION Separate document; HiPAP® Commisioning check and verification doc. No. 331070. This procedure shall be used to check and verify the HiPAP® system during or after commissioning/installation. 303490/H...
Page 171: 16 Drawing File
Drawing file 16 DRAWING FILE This chapter holds illustrations referred to in this manual. The illustrations are based on the original system drawings and wiring diagrams.  Unless otherwise noted, all measurements are in millimetres.  The illustrations are not in scale. ...
Page 172: Drawings
HiPAP® Model 501/451/351/101 Drawings Part No. Rev. Description Ref. Outline dimensions/mounting 365290 Computer on page 161 Keyboard on page 159 Display on page 160 365290 Computer desktop on page 161 371591 Computer rack on page 162 308630 Transceiver unit Model x81 - with air to on pages 161 and 164 air heat exchanger unit mounted on the right side...
Page 173: Keyboard - Outline Dimensions
Drawing file Keyboard - outline dimensions Cable length 1.5 m (Cd31406) Note: All measurements are in mm. The drawing is not in scale. 303490/H...
Page 174: Display - Outline Dimensions
HiPAP® Model 501/451/351/101 “ display - outline dimensions POWER Note: All measurements are in mm. The drawing is not in scale. 303490/H...
Page 175: Computer - Desktop Mounting And Outline Dimensions
Drawing file Computer - desktop mounting and outline dimensions 303490/H...
Page 176: Computer - Rack Mounting And Outline Dimensions
HiPAP® Model 501/451/351/101 Computer - rack mounting and outline dimensions 303490/H...
Page 177: Transceiver Unit Model X81, With Cooling Unit Mounted On The Right Side - Outline Dimensions/Mounting
Drawing file Transceiver unit Model x81, with cooling unit mounted on the right side - outline dimensions/mounting, page 1 Note: All measurements are in mm. Cd31093 Page 1 of 4 The drawing is not in scale. 308630 Rev.B 303490/H...
Page 178: Transceiver Unit Model X81, With Cooling Unit Mounted On The Right Side - Outline Dimensions/Mounting
HiPAP® Model 501/451/351/101 Transceiver unit Model x81, with cooling unit mounted on the right side - outline dimensions/mounting, page 2 Note: All measurements are in mm. Cd31093a Page 2 of 4 The drawing is not in scale. 308630 Rev.B 303490/H...
Page 179: Transceiver Unit Model X81, With Cooling Unit Mounted On The Front Door (Option) - Outline Dimensions/Mounting
Drawing file Transceiver unit Model x81, with cooling unit mounted on the front door (option) - outline dimensions/mounting, page 1 Note: All measurements are in mm. Cd31093c Page 3 of 4 The drawing is not in scale. 308630 Rev.B 303490/H...
Page 180: Outline Dimensions/Mounting
HiPAP® Model 501/451/351/101 Transceiver unit Model x81, with cooling unit mounted on the front door (option) - outline dimensions/mounting, page2 Note: All measurements are in mm. Cd31093d Page 4 of 4 The drawing is not in scale. 308630 Rev.B 303490/H...
Page 181: Transceiver Unit Model X21 - Outline Dimensions/Mounting
Drawing file Transceiver unit Model x21 - outline dimensions/mounting, page 1 Note: All measurements are in mm. The drawing is not in scale. 303490/H...
Page 182: Transceiver Unit Model X21 - Outline Dimensions/Mounting
HiPAP® Model 501/451/351/101 Transceiver unit Model x21 - outline dimensions/mounting, page 2 Note: All measurements are in mm. The drawing is not in scale. 303490/H...
Page 183: Standard Ac Power Cable
Drawing file Standard AC power cable This cable is a standard three-wire power cable. It is commercially available in standard lengths, or may be produced locally to suit the specific installation needs. The instrument end is terminated in a standard IEC female socket, while the other end is terminated in a plug suitable for the local standard.
Page 184: Emc Ground Cable
HiPAP® Model 501/451/351/101 EMC ground cable This cable is used to connect the system unit to the ship’s ground. Note that this cable must be as short as possible. To ship's ground Unit's ground tag W311 Ship's ground Rev.C Minimum specifications ...
Page 185: Computer Rs-232 / Rs-422 Serial Line Cable
Drawing file Computer RS-232 / RS-422 serial line cable This cable comprises a multi-purpose serial line. It provides interface with any peripheral unit. One end of the serial line cable connects to the computer with a 9-pin ’D’ connector. The serial line cable is a split cable, with eight cables, one for each of the com port connectors.
Page 186 HiPAP® Model 501/451/351/101 9-pin ‘D’ connector To be connected as described Screen in applicable documentation To plug housing Female 9-pin D-pin connector Male 9-pin View D-pin connector W127 Standard RS-232 or RS-422/-485 serial line Rev. B The pins are allocated as follows: Pin no.
Page 187: Transducer Cable For Hipap® 501/451 System
Drawing file Transducer cable for HiPAP® 501/451 system, page 1 Note: Cd31101 Page 1 of 2 The drawing is not in scale. 306009 Rev.A 303490/H...
Page 188: Transducer Cable For Hipap® 501/451 System
HiPAP® Model 501/451/351/101 Transducer cable for HiPAP® 501/451 system , page 2 Cd31101a Page 2 of 2 306009 Rev.A 303490/H...
Page 189: Transducer Cable For Hipap® 351/101 System, W/Transceiver Unit Model X81
Drawing file Transducer cable for HiPAP® 351/101 system, w/Transceiver unit Model x81, page 1 Note: Cd31099 Page 1 of 2 The drawing is not in scale. 306577 Rev.C 303490/H...
Page 190: Transducer Cable For Hipap® 351/101 System, W/Transceiver Unit Model X81
HiPAP® Model 501/451/351/101 Transducer cable for HiPAP® 351/101 system, w/Transceiver unit Model x81, page 2 Cd31099a Page 2 of 2 306577 Rev.C 303490/H...
Page 191: Transducer Cable For Transceiver Unit Model X21
Drawing file Transducer cable for Transceiver unit Model x21, page 1 Note: Cd31098 Page 1 of 2 The drawing is not in scale. 306580 Rev.C 303490/H...
Page 192: Transducer Cable For Transceiver Unit Model X21
HiPAP® Model 501/451/351/101 Transducer cable for Transceiver unit Model x21, page 2 CD31098a Page 2 of 2 306580 Rev.C 303490/H...
Page 193: Transducer Hull Unit Cable, For All Hipap® Systems
Drawing file Transducer hull unit cable, for all HiPAP® systems, page 1 Note: 31118 Page1 of 2 The drawing is not in scale. 305992 Rev.B 303490/H...
Page 194: Transducer Hull Unit Cable, For All Hipap® Systems
HiPAP® Model 501/451/351/101 Transducer hull unit cable, for all HiPAP® systems, page 2 Note: 31118 Page 2 of 2 The drawing is not in scale. 305992 Rev.C 303490/H...
Page 195: Transceiver Unit Model X81 - Wiring Diagram
Drawing file Transceiver unit Model x81 - wiring diagram Cd31094 Page 1 of 1 305393 Rev.B 303490/H...
Page 196: Transceiver Unit Model X21 - Wiring Diagram
HiPAP® Model 501/451/351/101 Transceiver unit Model x21 - wiring diagram, page 1 303490/H...
Page 197: Transceiver Unit Model X21 - Wiring Diagram
Drawing file Transceiver unit Model x21 - wiring diagram, page 2 303490/H...
Page 198: Cable Conversion Kit For Transceiver Unit Model X81 - Drawing
HiPAP® Model 501/451/351/101 Cable conversion kit for Transceiver unit Model x81 - drawing 303490/H...
Page 199: Adapter Kit For Transceiver X81 Unit
Drawing file Adapter Kit for Transceiver x81 Unit Note: Cd31226 Page 1 The drawing is not in scale. 359740 Rev. A 303490/H...
Page 200: Junction Box Conversion Kit For Transceiver Unit Model X21 - Drawing
HiPAP® Model 501/451/351/101 Junction box conversion kit for Transceiver unit Model x21 – drawing, page 1 Cd31171 Page 1 of 2 304969 Rev.E 303490/H...
Page 201: Junction Box Conversion Kit For Transceiver Unit Model X21 - Drawing
Drawing file Junction box conversion kit for Transceiver unit Model x21 – drawing, page 2 Cd31171 Page 2 of 2 304969 Rev.E 303490/H...
Page 202: 1Pps Converter - Component Layout Drawing
HiPAP® Model 501/451/351/101 1PPS converter – component layout drawing Note: All measurements are in mm. The drawing is not in scale. 303490/H...
Page 203: 17 Cable Plan And Interconnections
Cable layout and interconnections 17 CABLE PLAN AND INTERCONNECTIONS Separate document; Cable plan and interconnections doc. No 325840. 303490/H...
Page 204: 18 Index
HiPAP 101, 4 Cabling, 36 HiPAP 350, 21 Desktop installation, 36 HiPAP 351, 4 Computer power unit, 97 HiPAP 451, 4 Computer RS-232 / RS-422 Serial line, 171 HiPAP 500, 21 Configuration, 4 HiPAP 501, 4 Connector type ST, 30 303490/G...
Page 205 Index HiPAP system, 3 Laser inspection, 142 HiPAP system principles, 3 Laser kit for TU Model x81, 143 HiPAP®, 2 Laser switch, 139 Hoist indicator ADAM 6017, 139 LBL, 2 Hoist indicator ADAM 617 – wiring diagram, 145 LBL accuracy, 25 How to connect the junction box, 64 Line Replaceable Units, 70, 80 How to open the computer, 78...
Page 206 Transceiver units, 19, 20 Transducer Specification Reference point, 20 Fibre Splice Box, 17, 18 Transducer cable for HiPAP 501/451 system, 173, Transceiver unit Model x21, 15 Transceiver unit Model x81, 15 Transducer patch cable, 63 Transceiver units, 18 Transmit, 105...
Page 207 Index TRX32 Transceiver board visual inspection, 107 USB disk, 10 TU Model x81 – wiring diagram w/laser, 144 Ventilation, 38 Upgrading of old HiPAP systems, 3 Vibrations, 38 303490/H...

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