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Related Manuals for Blue-White CHEM-FEED MD1 Series
Summary of Contents for Blue-White CHEM-FEED MD1 Series
- Page 1 ® CHEM-FEED Multi-Diaphragm Metering Pump Series MD1...
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Page 2: Table Of Contents
® Page 2 CHEM-FEED MD1 Introduction Available Models What’s in the Box Engineering Specifications Materials of Construction Wetted Components Non-Wetted Components Features Agency Listings Installation Mounting Location Pump Dimensions Wall Mounting Power Connections Input / Output Connections M12 Connections Touchpad Layout Set-Up, Programming, and Inputs Remote Start / Stop Programming FVS (Flow Verification Sensor) - Page 3 ® CHEM-FEED MD1 Page 3 READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE. +1 (714) 893 - 8529 sales@blue-white.com customerservice@blue-white.com 5300 Business Drive Huntington Beach, CA 92649...
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Page 4: Introduction
Congratulations on purchasing the 1 variable speed Multi Diaphragm Metering Pump. Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. This is part of our stringent quality assurance program at Blue-White. Available Models ®... -
Page 5: Engineering Specifications
® CHEM-FEED MD1 Page 5 ENGINEERING SPECIFICATIONS Maximum Working Pressure (Excluding pump tubes) Up to 150 PSI (10.3 bar) Maximum Fluid Temperature Up to 185 F (85 C) Maximum Viscosity 1000 centipoise Maximum Suction Lift 20 ft. at 0 PSI Ambient Operating Temperature 14 F to 115 F (-10 C to 46 C) Ambient Storage Temperature... -
Page 6: Materials Of Construction
® Page 6 CHEM-FEED MD1 CONSTRUCTION MATERIALS Wetted Components Pump Head Assembly Pump Head PVDF Adapter Connections PVDF Valve Cartridge PVDF Valve Balls Ceramic O-Ring Seals TFE/P (optional EP) ® ® Diaphragm DiaFlex (optional Flex-A-Prene ) Injection / Back-Flow Check Valve Body &... -
Page 7: Features
Diaphragm Failure Detection (DFD) system which senses diaphragm failure. > Rated for continuous duty. > Compatible with Blue-White Industries, Flow Verification Sensor (FVS) system. > Remote Start/Stop - One non-powered dry contact closure. > Speed Control: Manual Speed Adjust and Scalable 4-20ma Input >... -
Page 8: Installation
® Page 8 CHEM-FEED MD1 INSTALLATION CAUTION The pump should be serviced by qualified persons only. If equipment is used in a manner not specified in this manual, the protection provided by the equipment may be impaired. CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. -
Page 9: Wall Mounting
® CHEM-FEED MD1 Page 9 Wall Mounting Using the provided #10 self-tapping screws, mount the bracket to a secure wall that is located where it can be easily serviced. 4.50 in. [11.43 cm] #10 Self-Tap (2 X) Wall Mount Bracket (Side View) Mounted Pump (Front View) Lower the pump so that the tab on the wall mount is inserted into the slot located on the back of the pump. -
Page 10: Power Connections
® Page 10 CHEM-FEED MD1 POWER CONNECTIONS WARNING Risk of electric shock – cord connected models are supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. WARNING Electrical connections and grounding (earthing) must conform to local wiring codes. - Page 11 ® CHEM-FEED MD1 Page 11 Pump (Right Side Panel)
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Page 12: Input / Output Connections
Pump (Right Side Panel) Item Number Item USB-C Connector M12 Input Connector I/O 1 M12 Input Connector I/O 2 M12 Output Connector I/O 3 M12 connectors not included with product. Blue-White requires any A-Type M12 connector with 5 position female sockets... -
Page 13: M12 Connections
® CHEM-FEED MD1 Page 13 M12 Connections Blue-White M12 Cable Wiring DIAGRAM PIN # WIRE PIN 1 BROWN PIN 2 WHITE PIN 3 BLUE PIN 4 BLACK PIN 5 GRAY M12 Input Connector I/O 1 Function Specifications Reference 120 Ohm Impedance, Non powered... -
Page 14: Touchpad Layout
® Page 14 CHEM-FEED MD1 TOUCHPAD LAYOUT Item Number Item LED/LCD Readout Up Key Rate Display Key Down Key Manual Adjust Control 4-20mA Input Control Remote Start/Stop Key Flow Verification Sensor (FVS) Key Lock-Out Key Start & Stop Key Prime Key... -
Page 15: Set-Up, Programming, And Inputs
® CHEM-FEED MD1 Page 15 SET-UP AND PROGRAMMING Remote Start/Stop Item Number Item Number Directions for Normally Open Operation Directions for Normally Open Operation Confirm that pump is in the OFF position Confirm that pump is in the OFF position Press Remote Start/Stop button to activate Press Remote Start/Stop button to activate Light will turn Green for “Normally Open”... -
Page 16: Programming Fvs (Flow Verification Sensor)
Flow Verification System (FVS) uses a pulse signal from flow meter/sensor. When the FVS feature is activated, if running pump does not receive signal/pulse in the programmed delay time, the pump will stop and activate Alarm Output Relay. Display will read “FuS”. (Contact Blue-White for FVS sensor options. ) Item Number... -
Page 17: Pump Lockout
® CHEM-FEED MD1 Page 17 Pump Lockout Pump Lockout feature allows the user to “lock out” the ability to change pump controls, such as Pump Speed, Prime, FVS, Remote Start/Stop, Manual/4-20ma Modes. User will still be able to start and stop the pump. Item Number Directions Pump can be running or in the OFF position... -
Page 18: 4-20Ma Input
® Page 18 CHEM-FEED MD1 4-20MA INPUT 7.1 Selecting 4-20mA input mode Directions Confirm that pump is in the OFF position Press 4-20mA Input button 7.2 Programming 4-20mA input mode Directions Confirm that pump is in the OFF position. Press and hold 4-20mA Input button. MIN mA light will illuminate. -
Page 19: Pump Operation
® CHEM-FEED MD1 Page 19 PUMP OPERATION Priming The Pump Item Number Directions Pump can be running or in the OFF position Press Prime button Pumps will run at 100% speed and Display will count down from 60 seconds Press Start/Stop button at any time to Stop pump Need help calibrating your pump? Click on ... -
Page 20: Manual Speed/Flow Adjust
® Page 20 CHEM-FEED MD1 Manual Speed/Flow Adjust Pump speed can be adjusted manually using “Manual Adjust” Run Mode. Item Number Directions Confirm that pump is in the OFF position Press “Manual Adjust” button. Local light will activate. Press Start/Stop button. Adjust pump speed using up and down arrows... -
Page 21: 4-20Ma Speed/Flow Control
® CHEM-FEED MD1 Page 21 4-20 Input Speed/Flow Control Pump speed can be adjusted remotely using “4-20ma Input” Run Mode. Item Number Directions Confirm that pump is in the OFF position Press “4-20ma Input” button. Remote light will activate. Press Start/Stop button. Pump speed will be adjusted by 4-20ma input signal Adjust up and down arrows to display % speed, RPM, or 4-20mA input signal... -
Page 22: Outputs
® Page 22 CHEM-FEED MD1 OUTPUTS MOTOR ON Active when motor is running in Manual or 4-20ma Mode. RELAY OUTPUT Active when either DFD or FVS has triggered. Stop pump to reset. 10.0 DFD (DIAPHRAGM FAILURE DETECTION) The MD1 is equipped with a Diaphragm Failure Detection System which is designed to stop pump and provide an output alarm in event diaphragm should rupture and chemical enters pump head. -
Page 23: Pump Maintenance
® CHEM-FEED MD1 Page 23 11.0 PUMP MAINTENANCE CAUTION Prior to service, pump clean water through pump and suction / discharge line to remove chemical. Always wear protective clothing, face shield, safety glasses and gloves when working on or CAUTION near your metering pump. -
Page 24: Firmware Update
REQUIREMENTS: Download & Install the MD1 Programmer file by visiting the Firmware Update section of the MD1 product page at www.blue-white.com as well as download the Firmware Update File. 1. Connect the Pump to a computer via USB-A / USB-C cable 2. - Page 25 ® CHEM-FEED MD1 Page 25 7. Select “.HEX” file MD1x_xxx.hex 8. Click on “Erase-Program-Verify” 9. Once Hex file is loaded successfully 10. Click on “Disconnect”. Your firmware has now been updated.
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Page 26: Replacement Parts List
® Page 26 CHEM-FEED MD1 13.0 REPLACEMENT PARTS LIST ITEM DESCRIPTION PART NUMBER QTY. 90011-150 SCREW 1/4-20 X 1.50 SOC CAP SS Consult Factory HYPER-DRIVE 90006-600 BACK-UP WASHER HD .100" THICK MANIFOLD NUT UNION AND FLANGE 71010-730 ADAPTER CART 90002-707 P/HEAD COVER CHEM-FEED 70004-539 90002-708... -
Page 27: Exploded View
® CHEM-FEED MD1 Page 27 13.1 EXPLODED VIEW... -
Page 28: Accessories
® Page 28 CHEM-FEED MD1 14.0 ACCESSORIES NOTE: All Accessories are sold separately KIT-M12 KIT-M12 WIRING INSTRUCTIONS DIAGRAM PIN # WIRE COLOR Kit contains: Two M12 PIN 1 BROWN cables. 10 foot length. PIN 2 WHITE KIT-M12-2-5 5 foot length. PIN 3 BLUE KIT-M12-2-15... - Page 29 ® CHEM-FEED MD1 Page 29 SUCTION AND DISCHARGE TUBING C-334-6 Tubing, Suction, clear PVC 3/8” O.D. x 5’ length C-334-6-10 Tubing, Suction, clear PVC 3/8” O.D. x 10’ length C-334-6-100 Tubing, Suction, clear PVC 3/8” O.D. x 100’ length C-335-6 Tubing, Discharge, opaque PE 3/8”...
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Page 30: 15.0 Troubleshooting
Check power supply output voltage Under Voltage Check power supply output voltage Check ambient conditions, restart pump once cooled Temperature exceeds 75°C at control to ambient temperature Contact Blue-White (714) 893-8529 Inverter Error techsupport@blue-white.com Contact Blue-White (714) 893-8529 No Motor Connection techsupport@blue-white.com... -
Page 31: Warranty
Limited Warranty Your Blue-White product is a quality product and is warranted for a specific time from date of purchase (proof of purchase is required). The product will be repaired or replaced at our discretion. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the product manual. -
Page 32: Appendix A: Acronyms
® Page 32 CHEM-FEED MD1 ACRONYMS Minute °C Celsius Milliliters °F Fahrenheit MSDS Material Safety Data Sheet Alternating current N.C. Normally Close Unit of pressure N.O. Normally Open Clean-in-place National Pipe Thread Centimeters National Sanitation Foundation Cash on Delivery Outside diameter Depth P.N. -
Page 33: Appendix B: Model Number Matrix
® CHEM-FEED MD1 Page 33 Model Number Matrix... - Page 34 ® Page 34 CHEM-FEED MD1 NOTES...
- Page 35 ® CHEM-FEED MD1 Page 35 NOTES...
- Page 36 The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area. www.blue-white.com sales@blue-white.com customerservice@blue-white.com P.N.
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