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Summary of Contents for Blue-White FLEXFLO A-100NE
- Page 1 ® MODEL A-100NE Peristaltic Injector Pump Operating Manual Blue-White Industries, Ltd. 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.blue-white.com...
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Page 2: Table Of Contents
A-100NE Page 2 TABLE OF CONTENTS 1..Introduction ..................3 2..Specifications...................3 3..Features....................3 4..Unpacking..................3 5..Installation ..................4 5.1..Mounting location ..............4 5.2..Input power connections ............5 5.3..External input signal connections..........6 5.4..How to install the tubing and fittings.........8 6..How to operate the A-100N .............9 6.1..Pump output controls ...... -
Page 3: Introduction
A-100NE Page 3 1.0 Introduction Thank you for purchasing the A-100N Model E Peristaltic Metering Pump. The A-100N is designed to inject chemicals into piping systems. The pump has been tested by NSF International for use with 12 ½% Sodium Hypochlorite. -
Page 4: Installation
A-100NE Page 4 5.0 Installation CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced by qualified persons only. -
Page 5: Input Power Connections
A-100NE Page 5 TYPICAL INSTALLATION Injection / Check valve with 1/4” and 1/2” male pipe threads. Mount in upward position Discharge to prevent trapped gasses Tube in the injection fitting. Wall or shelf mount VARIABLE SPEED PUMP MODE PROGRAM % SPEED 1000 STAND-BY PRIME... -
Page 6: External Input Signal Connections
RED/WHITE (+ 20VDC) & BLACK (-) & YELLOW (signal) MOTOR ON SIGNAL BROWN (+) & BLACK (-) 5-20V DC open collector output closed while motor is energized PADDLEWHEEL SENSOR SIGNAL INPUT WIRING BLUE-WHITE PUMP INPUT PADDLEWHEEL SENSOR PADDLEWHEEL WIRE COLOR CODE WIRE COLOR CODE... - Page 7 A-100NE Page 7 CIRCUIT BOARD CONNECTIONS Program Disable Jumper - Located on front of Control board. Un-installed = enable front panel programming (default) Installed = disable front panel programming VS = RED (+17V DC) VDC = ORANGE MA = BLUE External input connections MTR = BROWN 6 Wire bundle to junction box...
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Page 8: How To Install The Tubing And Fittings
A-100NE Page 8 5.4 How To Install the Tubing and Fittings CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. ! Inlet Tubing - Locate the inlet fitting of the Pump Tube. Remove the tube nut. -
Page 9: How To Operate The A-100N
A-100NE Page 9 6.0 How to operate the pump 6.1 Pump Output Controls DIGITAL TIMER PUMP MODE Open the control panel door by sliding the PROGRAM 1000 STAND-BY upper and lower slide clamps to the left. PRIME MINIMUM ON-TTOT-TSECMINHRDAY TFDFVS ALARM SERVICE MAXIMUM... -
Page 10: Mode 0 - Tfd And Fvs System Set-Up
A-100NE Page 10 6.2 MODE 0 - TFD and FVS system set-up Mode 0 is used to program the TFD (Tube Failure Detection) system and the FVS (Flow Verification System). TFD (Tube Failure Detection) The A-100NE is equipped with a Tube Failure Detection System which is designed to stop the pump and provide a contact closure output in the event the pump tube should rupture and chemical enters the pump head. - Page 11 A-100NE Page 11 (FVS) Flow Verification System The A-100NE is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect chemical during pump operation. This could indicate a clogged injection fitting, empty chemical solution tank, worn pump tube, loose tubing connection, etc.
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Page 12: Mode 1 - Manually Adjusting The Output
A-100NE Page 12 Enable and Program the TFD and FVS Systems The TFD and FVS systems must be enabled. Set the pump for mode 0. Press the MODE button until MODE 0 is shown on the LCD display. Enter the programming mode. At the same MODE PROGRAM time, press the RUN/STANDBY button and... - Page 13 A-100NE Page 13 Enter the programming mode. At the same time, press the RUN/STANDBY button and MODE PROGRAM 199.9 the MODE button. A blinking ARROW will STAND-BY point to the word PROGRAM indicating the PRIME program mode has been activated. The total MINIMUM TOT-T SEC MAXIMUM...
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Page 14: Mode 2 - 4-20 Ma Input
A-100NE Page 14 6.4 Mode 2 - 4-20 mA input - In this mode, the on-time of the cycle will automatically adjust to match the received mA input value. When the mA input value is equal the programmed maximum, the pump will run continuously. - Page 15 A-100NE Page 15 Press the MODE button to exit the on time programming screen and enter the mA MODE PROGRAM 04.0 minimum programming screen. The mA STAND-BY icon will blink. A blinking ARROW will PRIME appear next to the word MINIMUM. The MINIMUM MAXIMUM current minimum mA setting will be...
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Page 16: Mode 3 - 0-10 Vdc Input
A-100NE Page 16 6.5 Mode 3 - 0-10V DC input - In this mode, the on-time of the cycle will automatically adjust to match the received VDC input value. When the VDC value is equal the programmed maximum, the pump will run continuously. - Page 17 A-100NE Page 17 Press the MODE button to exit the on time programming screen and enter the MODE PROGRAM minimum programming screen. The VDC STAND-BY icon will blink. A blinking ARROW will PRIME appear next to the word MINIMUM. The MINIMUM MAXIMUM current minimum VDC setting will be...
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Page 18: Mode 4 - Frequency (Hz) Input
A-100NE Page 18 6.6 Mode 4 - Frequency (Hz) input - In this mode, the on-time of the cycle will automatically adjust to match the received Hz input value. When the Hz value is equal the programmed maximum, the pump will run continuously. - Page 19 A-100NE Page 19 Press the MODE button to exit the on time programming screen and enter the Hz MODE PROGRAM minimum programming screen. The HZ STAND-BY icon will blink. A blinking ARROW will PRIME appear next to the word MINIMUM. The MINIMUM MAXIMUM current minimum Hz setting will be...
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Page 20: Mode 5 - Pulse Input (Batch)
A-100NE Page 20 6.7 Mode 5 - Pulse input (Batch) - In this mode, when the total number of accumulated pulses is equal to the programmed pulse input value (Hz) , the pump will run for the programmed on time. Two values must be programmed: 1) ON-T = The amount of time the pump will run when accumulated pulses is equal to the programmed pulse input value (Hz). -
Page 21: How To Maintain The A-100Ne
A-100NE Page 21 7.0 How to Maintain the A-100NE CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. 7.1 Routine Inspection and Maintenance The A-100NE requires very little maintenance. However, the pump and all accessories should be checked weekly. -
Page 22: How To Replace The Pump Tube
A-100NE Page 22 7.4 How to Replace the Pump Tube The pump tube assembly will eventually break if not replaced. The tube has been designed for a minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others. - Page 23 A-100NE Page 23 THIS PAGE BLANK...
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Page 24: Replacement Parts Drawing
A-100NE Page 24 REPLACEMENT PARTS DRAWING... -
Page 25: Replacement Parts List
A-100NE Page 25 REPLACEMENT PARTS LIST... -
Page 26: Warranty Information
Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you. -
Page 27: Authorized Service Centers
Nashville, TN 37201 1670 S. Congress Avenue 408-378-2607 615-244-1371 W. Palm Beach, FL 33406 CALIFORNIA 561-965-3434 (SOUTHERN) TEXAS Blue-White Industries ILLINOIS Alamo Water Refiners (Repair Center) Mullarkey Associates 13700 Hwy. 90 West 5300 Business Drive (Repair Center) San Antonio, TX 78245 Huntington Bch. - Page 28 Blue-White Industries, Ltd. 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.blue-white.com # 80000-358 Rev. 8/13/2009...
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