CS Instruments PC 400 Operation And Installation Manual

CS Instruments PC 400 Operation And Installation Manual

Particle counter for compressed air and gases

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EN - English
Operation and installation manual
PC 400
Particle counter for compressed air and gases
PC 400 EN V1.5_EN
Page 1 of 16

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Summary of Contents for CS Instruments PC 400

  • Page 1 EN - English Operation and installation manual PC 400 Particle counter for compressed air and gases PC 400 EN V1.5_EN Page 1 of 16...
  • Page 2: Preamble

    Preamble Dear customer, Thank you for deciding in favor of PC 400. Please read these operating and installation instructions carefully before mounting and starting up the device and follow our directions. Perfect functioning and thus safe operation of PC 400 can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.
  • Page 3: Table Of Contents

    Operation of the particle counter with the multifunction measuring instrument DS 400 ..........................15 Operation of the particle counter PC 400 with a DS 500 mobile in the mobile unit for measurement of compressed air quality according to ISO 8573 – residual oil –...
  • Page 4: Safety Advice

    The operating instructions must be accessible at all times at the place of application of PC 400. In addition to these operating instructions, local and national regulations need to be observed where required.
  • Page 5 WHEN OPENED, DO NOT COME INTO CONTACT WITH LIGHT BEAM W A R N I N G ! Deviations from the settings specified in these operating instructions or Procedures can lead to harmful optical radiation exposure. PC 400 EN V1.4_US Page 5 of 16...
  • Page 6: General Product Information

    The particle counter forms part of a measuring system for various applications. Intended use The particle counter PC 400 is used for determination of the particle concentration in gaseous carrier media. It is equipped with a laser diode as a light source. The particle detection is effected sidewise via a 90°...
  • Page 7: Principles Of Functioning

    - distributive (distr.) = the number of particles which are bigger than the particle diameter given in the respective channel but smaller than the (bigger) particle diameter given in the next channel. According to the factory setting PC 400 gives the measured values distributively. Technical data PC 400 (0.1µm…5 µm)
  • Page 8: Scope Of Delivery

    This serves for a zero test of the sensor and avoids a pollution of the optics. Compressed air system / gas supply system Important: The pressure at the particle counter PC 400 is not allowed to exceed 1.6 bar over- pressure. The pressure has to be reduced correspondingly by means of the supplied pressure controller.
  • Page 9: Measurement Procedure

    (please see technical data). The measurement procedure starts immediately after connecting PC 400 to the power supply. The LED „Power“ (red) and „Laser“ (green) show the proper condition of PC 400. 11.4 Status display...
  • Page 10: Connection Of The Rs 485 Interface

    RS 485 Interface Connection of the RS 485 interface The particle counter PC 400 disposes of a M12 connector for communication( M12 , 4pole, A-coded) Pin 1 Pin 2 Pin 3 Pin 4 RS 485 (A) RS 485 (B) RS 485 (+)
  • Page 11: Modbus Interface Standard-Settings (Factory Settings)

    4. Channel to 5. Channel (0,5 < d ≤ 1,0 µm) 0x032 Current measurement (counting) float 0x033 6. Channel to 7. Channel (1,0 < d ≤ 5,0 µm) U_int16 0x0D State of laser power (0..100%) U_int16 0x0E State of flow rate(80.. 120%) PC 400 EN V1.4_US Page 11 of 16...
  • Page 12: Registertable Device Version 0,3Μm

    4. Channel to 5. Channel (0,5 < d ≤ 1,0 µm) 0x046 Current measurement (counting) float 0x047 6. Channel to 7. Channel (1,0 < d ≤ 1,0 µm) U_int16 0x0D State of laser power (0..100%) U_int16 0x0E State of flow rate(80.. 120%) PC 400 EN V1.4_US Page 12 of 16...
  • Page 13: Analogue Output 4

    Analogue output 4..20mA Analogue Output 4...20mA (Optional) The particle counter PC 400 can optionally be ordered/delivered with 4x analogue outputs 4...20mA. The particle counter then has a 9-pin Sub-D socket. D-Sub Power 24VDC Analogue Output: PIN 1: CH1 PIN 2: CH2...
  • Page 14: Operation Of The Particle Counter With The Chart Recorder Ds 500

    Operation with evaluation instruments DS 500 / DS 400 Operation of the particle counter with the chart recorder DS 500 The data transfer of the measured data between particle counter PC 400 and DS 500 is effected via a digital RS 485 interface (Modbus protocol).
  • Page 15: Operation Of The Particle Counter With The Multifunction Measuring Instrument Ds 400

    Operation of the particle counter with the multifunction measuring instrument DS 400 The data transfer of the measured values between PC 400 particle counter and DS 400 is effected via a digital RS 485 interface (Modbus protocol). The particle counter PC 400 is stored as a sensor in the sensor selection list in DS 400.
  • Page 16: Operation Of The Particle Counter Pc 400 With A Ds 500 Mobile In The Mobile Unit For Measurement Of Compressed Air Quality According To Iso 8573 - Residual Oil - Particles - Moisture

    ISO 8573 – residual oil – particles – moisture The connection of PC 400 to DS 500 mobile is effected via the 5 meters connection cable (order no. 0553.0501). Cable length 5 / 10 m...

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