SEW-Eurodrive BS.F Series Operating Instructions Manual
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SEW-Eurodrive BS.F Series Operating Instructions Manual

Gear unit
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Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Gear Unit Series
BS.F.., PS.F.. and PS.C..
Edition 08/2009
16806417 / EN

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Summary of Contents for SEW-Eurodrive BS.F Series

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Gear Unit Series BS.F.., PS.F.. and PS.C.. Edition 08/2009 16806417 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Content Content General Information .................... 5 How to use the operating instructions ............5 Structure of the safety notes ............... 5 Rights to claim under limited warranty ............6 Exclusion of liability..................6 Copyright..................... 6 Safety Notes ......................7 Preface......................7 General information ..................
  • Page 4 Content Startup........................ 49 Design-related special features ..............49 Measuring the surface temperature ............50 Inspection and Maintenance ................51 Preliminary work regarding gear unit inspection/maintenance ....51 Inspection/maintenance intervals.............. 52 Lubricant change intervals ................ 52 Mounting Positions ................... 54 General information about mounting positions ......... 54 BS.F..

  • Page 5: General Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes The safety notes in these operating instructions are designed as follows:...

  • Page 6: Rights To Claim Under Limited Warranty

    BS.F.. helical-bevel gear units and PS.F../PS.C.. planetary gear units and to achieve the specified product characteristics and performance require- ments. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip- ment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 7: Safety Notes

    Safety Notes Preface Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 8: Target Group

    Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel. Quali- fied personnel in this context are persons who are familiar with the setup, mechanical installation, trouble shooting and maintenance for this product. Further, they are quali- fied as follows: •...

  • Page 9: Transport

    Switch off the gearmotor if in doubt whenever changes occur in relation to normal oper- ation (e.g. increased temperature, noise, vibration). Determine the cause and contact SEW-EURODRIVE, if required. Inspection/maintenance Observe the notes in chapter "Inspection/Maintenance" (see page 51).

  • Page 10: Gear Unit Design

    Gear Unit Design Gear Unit Design INFORMATION For information about the scope of delivery and project planning, refer to the "Synchro- nous Servo Gearmotors" catalog and the operating instructions for the motor used to drive the gear unit. INFORMATION The following illustrations are intended to explain the general structure. They help you to assign components to the spare parts list.

  • Page 11: Basic Structure - Gear Unit

    Gear Unit Design Basic structure – Gear unit Basic structure – Gear unit 3.1.1 BS.F.. helical-bevel gear unit [335] [183] [168] [7b] [89] [142] [131] [85] [160] [103] [536] [153] [537] [23] [88] [22] [43] [538] [48] [250] [521] [42] [25] [98] [84]...
  • Page 12 Gear Unit Design Basic structure – Gear unit 3.1.2 PSF.. / PSKF.. planetary gear units [107] [146] [116] [100] [118] [46] [121] [109] [110] [25] [56] [24] [58] [114] [30] [13] [122] [12] [105] [113] [112] [123] [106] [22] [39] [55] [17] [18]...
  • Page 13 Gear Unit Design Basic structure – Gear unit 3.1.3 PSBF.. planetary gear units [107] [146] [116] [100] [118] [46] [110] [121] [109] [56] [24] [58] [57] [13] [114] [12] [122] [105] [113] [112] [123] [106] [22] [16] [18] [17] [25] 1881492491 Planet carrier for output [25]...
  • Page 14 Gear Unit Design Basic structure – Gear unit 3.1.4 PS.C.. planetary gear unit 1885879563 Planet carrier for output [18] Needle roller [106] Preliminary stage planet car- rier Hardened cylindrical pin [21] Retaining ring [111] Planetary gear axle [22] Sun gear [112] Needle roller Oil seal...

  • Page 15: Basic Structure - Adapter

    Gear Unit Design Basic structure – Adapter Basic structure – Adapter 3.2.1 EBH.. adapter for BS.F.. helical-bevel gear units [502] [503] [504] [217] [212] [202] [220] [402] [207] [223] [206] [205] [204] [203] [201] [230] [216] [399] [442] [470] [471] [229] [232] [483]...
  • Page 16 Gear Unit Design Basic structure – Adapter 3.2.2 EPH.. adapter for PS.F.. and PS.C.. planetary gear units [216] [231] [230] [229] [212] [247] [247] [207] [206] [223] [203] [204] [470] [471] [399] [404] [442] [402] 1881495179 [203] Oil seal [223] Grooved ball bearing [402] Retaining ring...
  • Page 17 Gear Unit Design Basic structure – Adapter 3.2.3 ECH.. adapter for PS.C.. planetary gear units 1885885323 [203] Oil seal [207] Adapter flange [230] Motor shaft sleeve [204] Stud [212] Adapter shaft [399] Closing plug [206] Hex nut [229] Setscrew [471] Washer Operating Instructions –...

  • Page 18: Variants And Options - Bs.f

    Gear Unit Design Variants and options – BS.F.. helical-bevel gear units Variants and options – BS.F.. helical-bevel gear units BS.F.. helical-bevel gear unit with B5 output flange Type Meaning BSF.. Solid shaft without key BSKF.. Solid shaft with key BSBF.. Solid shaft with flange block shaft BSHF..

  • Page 19: Variants And Options - Ps.f

    Gear Unit Design Variants and options – PS.F.. planetary gear units Variants and options – PS.F.. planetary gear units PS.F.. helical-bevel gear unit with B5 output flange Type Meaning PSF.. Solid shaft without key PSKF.. Solid shaft with key PSBF.. Solid shaft with flange block shaft Options for PS.F..

  • Page 20: Unit Designation And Nameplate

    Gear Unit Design Unit designation and nameplate Unit designation and nameplate INFORMATION The nameplate of the servo gearmotor is fixed to the servomotor. 3.6.1 Example: Unit designation of PS.F.. planetary gear units with EPH.. adapter A planetary gear unit with adapter, for example, has the following unit designation: PSF 521 /R Coupling hole classification Code number for the flange geometry (centering, hole circle)
  • Page 21 Gear Unit Design Unit designation and nameplate 3.6.2 Example: Unit designation of BS.F.. helical-bevel gear unit with CM motor A helical-bevel servo gearmotor with brake, manual brake, positive temperature coeffi- cient thermistor and plug connector with a connection cross section of 1.5 mm has, for example, the following unit designation: BSBF...
  • Page 22 Gear Unit Design Unit designation and nameplate 3.6.4 Example: Nameplate of a PS.C.. servo gearmotor with ECH.. adapter The following figure shows an example of a nameplate for a PS.C.. planetary gear unit with ECH adapter: Gear unit reduction ratio [rpm] Rated speed Mounting position...

  • Page 23: Mechanical Installation

    Mechanical Installation Required tools/resources Mechanical Installation Required tools/resources • Set of wrenches • Torque wrench for: – Shrink disks – EBH / EPH / ECH motor adapter • Set of screwdrivers with long hexagon shaft • Mounting device • Shims and distance rings if necessary •...

  • Page 24: Prerequisites For Installation

    Mechanical Installation Prerequisites for installation Prerequisites for installation NOTICE Improper assembly may result in damages to the gear unit/gearmotor. Possible damage to property • Do closely observe the notes in this chapter. Ensure that the following requirements have been met: •...
  • Page 25 Mechanical Installation Installing the gear unit Do not tighten the housing legs and mounting flanges against one another and ensure that you comply with the permitted overhung and axial loads! Observe chapter "Project Planning" in the Gear unit/gearmotor catalog for calculating the permitted overhung and axial loads.
  • Page 26 Mechanical Installation Installing the gear unit 4.3.2 Bolt sizes Foot-mounted gear The following table shows the thread sizes of the gear units in foot-mounted design de- unit pending on the gear unit type and size: Bolt Gear unit type BS.F..B 402 / 502 Gear unit with B5 The following table shows the thread sizes of the gear units with B5 flange depending...
  • Page 27 Mechanical Installation Installing the gear unit 4.3.4 Gear unit ventilation SEW-EURODRIVE supplies BS.F gear units with activated breather valve. Exceptions: SEW supplies the following gear units with a screw plug on the vent hole provided: • Pivoted mounting positions, if possible •...

  • Page 28: Installation In A Machine: Bs.f.. Helical-Bevel Gear Unit

    Mechanical Installation Installation in a machine: BS.F.. helical-bevel gear unit 4.3.5 Painting the gear unit NOTICE Breather valves and oil seals may be damaged during the painting or re-painting pro- cess. Potential damage to property. • Thoroughly cover the breather valves and the sealing lip of the oil seals with strips prior to the painting process.
  • Page 29 Mechanical Installation Installation in a machine: BS.F.. helical-bevel gear unit 4.4.2 BSBF..B: Mounting at the foot end The following figure shows foot-mounting of BSBF..B helical-bevel gear units: 1839204747 4.4.3 BSBF..B: Mounting at the front end The following figure shows front-mounting of BSBF..B helical-bevel gear units: 1839207435 Operating Instructions –...

  • Page 30: Installation In A Machine: Ps.f.. Planetary Gear Unit

    Mechanical Installation Installation in a machine: PS.F.. planetary gear unit Installation in a machine: PS.F.. planetary gear unit 4.5.1 PS.F..: Bolted from the gear unit end via the B5 flange: The following figure shows the installation of PS.F.. planetary gear units: 1881669387 Bolts of quality 10.9 Installation in a machine: PS.C..

  • Page 31: Mounting Output Elements To Solid Shafts Of Bs.f

    Mechanical Installation Mounting output elements to solid shafts of BS.F.., PS.F.. and PS.C.. gear 4.6.2 PS.CZ..: Bolted from the gear unit end via the flange The following figure shows the installation of PS.CZ.. planetary gear units: 1886154251 Bolts of quality 10.9 INFORMATION For the PS.CZ..

  • Page 32: Units

    Mechanical Installation Mounting output elements to solid shafts of BS.F.., PS.F.. and PS.C.. gear 4.7.1 Assembly with key The following figure shows a sample mounting device for installing couplings [3] or hubs onto motor or gear unit shaft ends. It may be possible to dispense with the thrust bearing [2] on the mounting device.
  • Page 33 Mechanical Installation Mounting output elements to solid shafts of BS.F.., PS.F.. and PS.C.. gear 4.7.2 Assembly without key The following figures shows an example of shaft assembly with inner clamping set: 1839232907 Shaft shoulder Clamping set Output element, e.g. gear or sprocket Greased shaft areas Ungreased clamping area INFORMATION...

  • Page 34: Mounting Of Couplings

    Mechanical Installation Mounting of couplings INFORMATION Mounting is easier if you first apply lubricant to the output element or heat it up briefly (to 80 – 100 °C). 4.7.4 Flange block shaft mounting The following figure shows the correct mounting arrangement of a shaft connection in combination with an inner and outer centering ring using the example of a BSBF..

  • Page 35: Installing A Torque Arm On Bs.f.. Shaft-Mounted Gear Units

    Mechanical Installation Installing a torque arm on BS.F.. shaft-mounted gear units Warning Input and output components such as belt pulleys, couplings etc. are in fast motion dur- ing operation. Risk of jamming and crushing. • Cover input and output components with a touch guard. Installing a torque arm on BS.F..

  • Page 36: 4.10 Shaft-Mounted Gear Units With Keyway

    Mechanical Installation Shaft-mounted gear units with keyway 4.10 Shaft-mounted gear units with keyway INFORMATION Concerning the configuration of the customer shaft, please also refer to the design notes in the Gearmotors catalog! 4.10.1 Assembly instructions ® 1. Apply and thoroughly spread NOCO Fluid ®...
  • Page 37 3. Tighten the retaining screw to the appropriate torque (see table). 211524875 Bolt Tightening torque [Nm] M10/12 INFORMATION To avoid contact corrosion, SEW-EURODRIVE recommends that the customer shaft should additionally be lathed down between the 2 contact surfaces. Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..

  • Page 38: Shaft-Mounted Gear Unit With Shrink Disk

    Mechanical Installation Shaft-mounted gear unit with shrink disk 4.11 Shaft-mounted gear unit with shrink disk 4.11.1 Assembly instructions Do not tighten the locking screws unless a shaft is installed, otherwise the hollow shaft could become deformed. NOTICE Tightening the screws without installed shaft may result in the hollow shaft being de- formed.
  • Page 39 Mechanical Installation Shaft-mounted gear unit with shrink disk BSHF.. helical-bevel servo gear units BSHF../I helical-bevel servo gear units ® 3. Apply NOCO fluid to the machine shaft in the area of the bushing. 1839280395 1839283083 4. Install the shaft, making sure that the locking collars of the shrink disk are installed in paral- lel to each other.
  • Page 40 Mechanical Installation Shaft-mounted gear unit with shrink disk BSHF.. helical-bevel servo gear units BSHF../I helical-bevel servo gear units 5. Tighten the locking bolts by working round several times from one bolt to the next (not in diametrically opposite sequence). Tightening torques are given in the table below. 1839317515 1839320203 Gear unit type...
  • Page 41 Mechanical Installation Shaft-mounted gear unit with shrink disk 4.11.3 Cleaning and lubricating the shrink disk The shrink disk needs to be cleaned and re-greased if it is contaminated. It is not necessary to disassemble and regrease the removed shrink disk before install- ing it again.

  • Page 42: 4.12 Motor Mounting

    Mechanical Installation Motor mounting 4.12 Motor mounting NOTICE Torque is not transferred properly if the servomotor is tilted or jammed when mounting/ removing the EBH.. / EPH.. / ECH.. adapter . Possible unit fault • The adapter must only be installed/removed by qualified personnel. •...
  • Page 43 Mechanical Installation Motor mounting 7. Insert the connecting screws through the holes of the motor flange into the threads of the adapter flange and tighten the screws slightly. 8. Tighten the screws diagonally with even force. 9. Use a torque wrench [1] to tighten the clamping screw [6] to the prescribed tightening torque as described in the relevant table.
  • Page 44 Mechanical Installation Motor mounting 4.12.3 Motor mounting via ECH.. adapter The following figure shows motor mounting via ECH.. adapter: 1886657931 Torque wrench Clamping screws Closing plug Motor shaft sleeve Motor shaft Adapter shaft Motor ECH.. adapter Face 4.12.4 Sequence for mounting a motor to ECH.. adapters A motor [4] with a minimum rotational accuracy to DIN 42955 can be mounted in any position.
  • Page 45 Mechanical Installation Motor mounting Adapter type ECH: Motor shaft Tightening torque of Adapter Number of clamp- diameter the clamping screw Wrench size type ing screws [mm] [Nm] ECH02 ≤ 11 ECH03 ≤ 14 ECH05 ≤ 19 ECH06 ≤ 24 Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..
  • Page 46 Mechanical Installation Motor mounting 4.12.5 Permitted maximum weights of motors connected to BS.F.., PS.F.. and PS.C.. gear units The following figure shows the allowed force application points of the permitted maxi- mum weights using a BS.F.. gearmotor as an example: 1839378315 Motor's center of gravity Distance from adapter flange to the middle of...
  • Page 47 Mechanical Installation Motor mounting Gear unit type Adapter type EPH.. X [mm] Fq [N] PSF..121 EPH01/01-03 PSF..122 EPH02/04-13 PSF..222 EPH01/01-03 EPH02/04-08 PSF..221 PSF..322 EPH03/01-14 EPH04/01-15 EPH04/01-15 PSF..321 PSF..522 EPH05/14-20, EPH05/26 EPH04/01-15 PSF..521 EPH05/14-20, EPH05/26 PSF..622 EPH06/19 PSF..722 EPH07/20-22, EPH07/27-28 EPH05/14-20, EPH05/26 EPH06/19 PSF..621 PSF..822...

  • Page 48: 4.13 Demounting The Motor

    Mechanical Installation Demounting the motor 4.12.6 Mounting motors to gear units directly NOTICE Mounting the motor to the gear unit may cause malfunctions. Possible fault • Never mount a motor directly to the gear unit. 4.13 Demounting the motor NOTICE Demounting the adapter from the gear unit may cause malfunctions.

  • Page 49: Startup

    Switch off the gearmotor if in doubt whenever changes occur in relation to normal oper- ation, e.g. noises or vibrations. Determine the cause of the fault and, if necessary, con- tact SEW-EURODRIVE. Gear unit with motor adapter For gear units with an adapter, you must ensure that the data specified on the nameplate and in the project planning documents for the gear unit are not exceeded.

  • Page 50: Measuring The Surface Temperature

    Startup Measuring the surface temperature Measuring the surface temperature It is absolutely necessary to measure the surface temperature at maximum load during startup of the gear unit. A commercially available thermometer is sufficient for this mea- surement. Measure the surface temperature at the transition space between gear unit and adapter or motor where the position of the terminal box prevents venting by the motor fan.

  • Page 51: Inspection And Maintenance

    Inspection and Maintenance Preliminary work regarding gear unit inspection/maintenance Inspection and Maintenance Preliminary work regarding gear unit inspection/maintenance Observe the following notes before you start with the inspection/maintenance work. DANGER Risk of crushing if the drive starts up unintentionally. Severe or fatal injuries. •...

  • Page 52: Inspection/Maintenance Intervals

    Inspection and Maintenance Inspection/maintenance intervals Inspection/maintenance intervals Time interval Required maintenance/inspection steps • Every 3000 operating hours, at least every 6 • Check running noise for possible bearing months damage • Visually check the seals and the adapter for leakage •...
  • Page 53 Inspection and Maintenance Lubricant change intervals 6.3.1 Measuring the oil temperature The oil temperature must be measured to determine the lubricant change intervals stip- ulated in the section "Inspection and Maintenance". To do so, measure the temperature at the bottom of the gear unit. Add 10 K to the measured value. Use this temperature value to determine the lubricant change interval.

  • Page 54: Mounting Positions

    Mounting Positions General information about mounting positions SEW-EURODRIVE distinguishes between the gear unit mounting positions M1 to M6. The following figure shows the spatial orientation of the gear unit in mounting positions M1 to M6 with the output end A, using the helical-bevel servo gear units as an example: BS.F..
  • Page 55 Mounting Positions General information about mounting positions INFORMATION Note the following information regarding the way in which shafts are depicted in the mounting position sheets: • For gear units with solid shaft: The displayed shaft is always on the A end. •...

  • Page 56: Bs.f.. Helical-Bevel Servo Gearmotors

    Mounting Positions BS.F.. helical-bevel servo gearmotors BS.F.. helical-bevel servo gearmotors 7.2.1 BS.F202 – 802 Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..
  • Page 57 Mounting Positions BS.F.. helical-bevel servo gearmotors 7.2.2 BSHF202 – 802 /T Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..
  • Page 58 Mounting Positions BS.F.. helical-bevel servo gearmotors 7.2.3 BS.F202 B – 802 B Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..

  • Page 59: Ps.f.., Ps.c.. Planetary Servo Gearmotors

    Mounting Positions PS.F.., PS.C.. planetary servo gearmotors PS.F.., PS.C.. planetary servo gearmotors 7.3.1 PS.F121 – 922, PS.C221 – 622 Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..
  • Page 60 Mounting Positions PS.F.., PS.C.. planetary servo gearmotors 7.3.2 PSBF221 – 822 Operating Instructions – Gear Unit Series BS.F.., PS.F.. and PS.C..

  • Page 61: Technical Data

    (M1 – M6) specified when ordering the drive. INFORMATION SEW-EURODRIVE fills the gear units with the amount of oil specified for the specific mounting positions. If the mounting position is changed, the amount of oil must be adapted as required.
  • Page 62 Technical Data Lubricants 8.1.3 Fill quantities depending on the mounting position for BS.F.. helical-bevel gear units The following tables show guide values for lubricant fill quantities in relation to the mounting position M1 - M6. Fill quantities for BS.F.. helical-bevel BS.F..
  • Page 63 Technical Data Lubricants 8.1.5 Fill quantities depending on the mounting position for PS.F.. planetary gear units The following tables show guide values for lubricant fill quantities in relation to the mounting position M1 – M6. Fill quantities for PS(K)F.. planetary gear units PS(K)F..
  • Page 64 Technical Data Lubricants Fill quantity toler- ances for PS.F.. Planetary gear unit Fill quantity in liters [l] PS.F121/122 ± 0.001 PS.F221/222 ± 0.001 PS.F321/322 ± 0.002 PS.F521/522 ± 0.005 PS.F621/622 ± 0.005 PS.F721/722 ± 0.010 PS.F821/822 ± 0.010 PS.F921/922 ± 0.010 Operating Instructions –...

  • Page 65: Malfunctions

    Malfunctions Gear unit Malfunctions Gear unit Malfunction Possible cause Remedy Unusual, regular running Meshing/grinding noise: Bearing damage Contact customer service noise Knocking noise: Irregularity in the gearing Check controller setting. Incorrect controller setting Contact customer service → Unusual, irregular running Foreign bodies in the oil •...

  • Page 66: Disposal

    Malfunctions Disposal Disposal Dispose gear units in accordance with the regulations in force regarding respective ma- terials: • Steel scrap – Housing parts – Gears – Shafts – Roller bearing • Parts of the worm gears are made of non-ferrous metals. Dispose of the worm gears as appropriate.

  • Page 67: Manufacturer's Declaration

    Manufacturer’s Declaration Manufacturer’s Declaration 900220007 SEW EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal erklärt in alleiniger Verantwortung die Übereinstimmung der folgenden Produkte: declares under sole responsibility correspondence of the following products: déclare, sous sa seule responsabilité, que les produits : Getriebe und Verstellgetriebe der Baureihen: Stirnradgetriebe R...

  • Page 68: Index

    Index Index EPH adapter ............20 Adapter Exclusion of liability..........6 EBH..............42 ECH..............44 EPH..............42 Mounting ............42 Fill quantities Adapter EPH ............20 BS.F..............62 Angular misalignment..........34 PS.F..............63 Assembly Fill quantities depending on the mounting positions BS.F..............62 Prerequisites ............24 PS.F..............63 With key .............32 Fill quantity tolerances Without key ............33 BS.F..............62 Axial misalignment ..........34...
  • Page 69 Index Intervals Mounting Couplings............34 Inspection............52 Gear unit fastening ..........26 Lubrication change..........52 Motor mounting..........42 Maintenance ............52 Output elements to solid shafts ......31 Inverter operation ...........49 Sequence............42 Shrink disks ............38 Torque arm for BS.F.. shaft-mounted Limit speed.............49 gear units ............35 Lubricant With key .............32 Change intervals ..........52 With mounting device ........32 Lubricant fill ............61...
  • Page 70 Index Shrink disk Cleaning.............41 Painting the gear unit ..........28 Lubrication ............41 Permitted maximum weights ........46 PS.C.. Shrink disks, (dis-) assembly .........38 Installation in the machine .........30 Solvents ..............24 Mounting positions ..........59 Startup ..............49 PS.F.. Structure Fill quantities ............63 Adapter ............15, 17 Fill quantities depending on the BS.F..
  • Page 72 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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