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Installation
Instructions
400K
For use in GB and IE
DESN 511420 C
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
raywarranty@aga-web.co.uk
04/14 EINS 511727
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Summary of Contents for AGA Rayburn 400K
- Page 1 Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by AGA. PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE raywarranty@aga-web.co.uk...
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Page 2: Table Of Contents
Contents SECTION CONTENTS PAGE CONSUMER PROTECTION HEALTH AND SAFETY TECHNICAL DATA SITE REQUIREMENTS INTRODUCTION REGULATIONS LOCATION OIL PIPE LINE OIL STORAGE SINGLE & TWO PIPE OIL SYSTEMS FLUE SYSTEM AIR SUPPLY ELECTRICAL SUPPLY WIRING DIAGRAM INSTALLATION CLEARANCES REQUIREMENTS PRELIMINARY INSTALLATION SITE LOCATION COMMISSIONING BURNER ACCESS... - Page 3 IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY. Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights.
- Page 4 ELECTRICAL SUPPLY CABLE R 1/4 (1/4” BSP TAPER) DIMENSIONS IN MM PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. DESN 511423 B TECHNICAL DATA Oil Inlet R1/4 (1/4”...
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Page 5: Site Requirements
Site requirements INTRODUCTION LOCATION The Rayburn is a floor standing cooker, fired by a Appliance Hearth. The surface temperature of the floor below the appliance does not exceed 100ÞC. The pressure jet oil burner. constructional hearth described in current Building Regulations does not apply. - Page 6 Site requirements OIL PIPE LINE OIL STORAGE SEE FIG. 1 & 2 The oil supply connection between the storage tank and The minimum recommended oil tank size is 1400 litres, the oil pipe should be run in cooper or steel pipe with a Mild Steel Tanks should be to BS 799 Part 5 and plastic minimum diameter of 10mm.
- Page 7 Site requirements FILL WITH FIRE CHECK FIRE CHECK PHIAL VALVE *VENT WITH SCREEN MESH * MAY ALSO BE MUSHROOM TYPE OIL TANK DRAIN DESN 510519 A 20mm PER FILTER METRE FALL (SUPPLIED) Single Pipe oil system FIRE VALVE PHIAL FIRE CHECK * MAY ALSO BE VALVE MUSHROOM TYPE...
- Page 8 Site requirements *MAY ALSO BE DEAERATOR MUSHROOM TYPE FILL FIRE VALVE PHIAL WITH CAP *VENT WITH MESH SCREEN FIRE CHECK VALVE FILTER Deaerator Oil System (SUPPLIED) FILTER (NOT SUPPLIED) Fig. 2 DESN 511459 ONE & TWO PIPE SYSTEMS SEE FIG. 3 The cooker as delivered is ready to be used on a one pipe system.
- Page 9 Site requirements FLUE SYSTEM SEE FIG. 4 a. Stainless Steel to BS 1449: Part 2 b. Cast Iron to BS 41 The flue system must be installed to the regulations in c. Mild Steel, acid resistant vitreous lined to BS 1344: force.
- Page 10 Site requirements AIR SUPPLY AIR SUPPLY The appliance can only be installed in a room which Detailed recommendations for air supply are given in the meets the ventilation regulations in force. But, in any Building Regulations, and in BS 5410: Part 1. The event the room must have a permanent vent of minimum following notes are intended to give general guidance.
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Page 11: Electrical Supply
Site requirements ELECTRICAL SUPPLY Wiring external to the appliance must be installed in accordance with current National Wiring Regulations and any local regulations which apply. The appliance is supplied for 230 Volt ~ 50Hz and a fuse rating of 3 amps. The method of connection to the mains supply should facilitate complete electrical isolation of the appliance, by the use of a fused double pole switch having a contact... - Page 12 Site requirements Fig. 5...
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Page 13: Clearances
Installation requirements CLEARANCES The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and LH side of appliance - 10mm top plate Between wall or unit and RH side of appliance - 10mm top plate SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE, IT MUST BE INCREASED TO... -
Page 14: Site Location
Installation requirements SITE LOCATION Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. Locate and fit flue pipe into socket of flue pipe adaptor, seal joint with fire cement. -
Page 15: Burner Access
Commissioning Instructions NOTE: SMOKE/SMELL EMITTED DURING INITIAL USAGE. During Initial usage of operation of the cooker, smoke/smell may be emitted and is normal and not a fault with the appliance, it is therefore advisable to open doors and or windows to allow for ventilation. BURNER ACCESS - SEE FIG. -
Page 16: Terminal Strip Connections
Commissioning Instructions TERMINAL STRIP CONNECTIONS BURNER LIVE BURNER NEUTRAL 3 AMP PERMANENT SUPPLY PROGRAMMER EARTH. PROGRAMMER NEUTRAL OPTIONAL EXTERNAL PROGRAMMER INSTALLED CONNECT WIRING AS SHOWN AND REMOVE LINK FROM PROGRAMMER LIVE PL-SW/L LINK SWITCH LIVE FROM SW/L PROGRAMMER Fig. 11... - Page 17 Commissioning Instructions USING A SINGLE CHANNEL OPTIONAL PROGRAMMER IN CONJUNCTION WITH THE RAYBURN 400 COOKER ONLY: 1. Always use the same isolating switch for both the cooker and programmer. Ideally: always use the supply connections on the appliance. 2. Before carrying out any maintenance work on either the programmer or the cooker ensure the supply is isolated. PROGRAMMER WIRING FIG.
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Page 18: Electrical Check
Commissioning Instructions ELECTRICAL CHECK Checks to ensure electrical safety should be carried out by a competent person. OVERHEAT SAFETY THERMOSTAT IMPORTANT NOTE: This appliance is fitted with an overheat thermostat which has a manual reset button. If the overheat stat trips, the cooker will not operate, until the button has been pushed-in (reset). -
Page 19: Fit Pressure Gauge
Commissioning Instructions FIT PRESSURE GAUGE - SEE FIG. 13 Remove the bleed screw from the manifold and fit an oil pressure gauge with R1/8 connection to check the pump output pressure. Switch on the Electricity Set the cooker oven timer to manual and boiler burner turn the thermostat to maximum. -
Page 20: Set Combustion Air
Commissioning Instructions SET COMBUSTION AIR - SEE FIG. 15 & 16 The air control of the burner is factory pre-set, however small adjustments may be necessary to suit the site conditions. IMPORTANT: Ensure that the bottom louvred plinth is in place during combustion setting procedures and the outer door is closed. -
Page 21: Ancillary Controls Check
Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check that the operation of cooker 1. Advise the User that, for continued efficient and safe timer and thermostat are capable of controlling the burner operation of the appliance, it is important that adequate correctly. - Page 24 For further advice or information contact your local distributor/stockist With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by AGA Rangemaster Station Road...
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