Replacing The Lead Rail Connector; Replacing The Case Connector - Carefree MARQUEE Service Manual

M
ARQUEE

Replacing the Lead Rail Connector

(Refer to Figure 3)
1. Carefully mark the location of the existing connector in the lead rail. Make note of the bracket orientation.
2. Remove the lead rail end plate.
3. Loosen the large hex screw in the center of the bracket and slide the out bracket out of the lead rail.
4. Insert the new connector assembly into the lead rail and position at the marks made previously.
5. Tighten the securing screw.
6. Attach the lead rail end plate.
Case (ref)
Connector in
Upper Groove Set
Case (ref)
Connector in
Lower Groove Set
2 Holes
Groove
Early Style Current Style

Replacing the Case Connector

(Refer to Figure 3)
1. Carefully mark the location of the existing connector in the case. Make note of the bracket orientation.
2. Remove the end cap. (Refer to details on page 2)

For the idler side, remove the screws and slide the end cap off of the roll bar idler and set aside. It
will be necessary to support the rollbar.

For the motor side, remove the end cap screws and slide the end cap and motor out from the case and
rollbar about 3"-4". It will be necessary to support and hold the roll bar when separating the motor.
W
HEN PULLING THE MOTOR OUT OF THE CASE
BREAK OR DAMAGE THE MOTOR CABLES
W
HEN PULLING THE MOTOR
ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE
IDLER INTO THE ENDPLATE BEFORE CONTINUING
3. Loosen the clamping screw on the connector and slide the old connector out of the case.
4. Insert the new connector assembly into the case and position at the marks made previously.
5. Tighten the clamping screw.
6. Reinstall the end plate. Ensure that the idler pin of the roll bar is properly seated. Ensure that the
motor and crown are properly seated in the rollbar.
7. Reinstall the end caps.
8. Return to step 10 on the previous page.
4
Groove
on Bottom
Early Case Connector Current Case Connector
Groove
on Top
Early Case Connector Current Case Connector
Two case connector configurations are used on the Marquee. The older style
can be identified by the groove on the front face and the two holes through
the top. The early and current connectors are not interchangeable.
Figure 3. Spring Arm Connector Placement.
,
DO NOT LET THE ROLLBAR COME OUT MORE THAN
Service Manual
Lead Rail Connector
Window (Steep Pitch)
Lead Rail Connector
OtD (Flat Pitch)
CAUTIONS
,
THE SERVICING TECHNICIAN MUST USE CARE TO NOT
.
.
Carefree of Colorado
Groove on Bottom
Lead Rail (ref)
Connector Mounted
in Lower Groove Set
Groove on Top
Lead Rail (ref)
Connector Mounted
in Upper Groove Set
1";
OTHERWISE THE
. I ,
F THIS OCCURS REINSERT THE
Marquee011
052549-301r4