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Carefree MARQUEE Service Manual

Window and over the door (otd) awnings
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RV
Read this manual before installing or servicing this product. Failure to follow the
instructions and safety precautions in this manual can result in personal injury and/or
cause the product to not operate properly.
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Canopy Replacement .................................................................................................................... 2
Spring Arm Replacement .............................................................................................................. 3
Replacing the Lead Rail Connector ....................................................................................................
Replacing the Case Connector ...........................................................................................................
Motor Replacement ....................................................................................................................... 5
Preliminary Steps....................................................................................................................................
Motor Replacement w/ 2-Slot Roller Tube (kit no. R001531) ................................................................
Motor Replacement w/ 3-Slot Roller Tube (kit no. R001651) ................................................................
Setting the Motor Limits ..........................................................................................................................
Out Limit Switch ..................................................................................................................................
IN Limit Switch ....................................................................................................................................
Wiring Diagrams ............................................................................................................................ 9
Switch Installation - No Relay ................................................................................................................
Switch Installation w/ Relay Module .......................................................................................................
Removing the Awning ................................................................................................................. 10
Manual Override .......................................................................................................................... 10
Standard Maintenance ................................................................................................................ 11
Fabric Care ...........................................................................................................................................
Arm Care ..............................................................................................................................................
Motor Maintenance ...............................................................................................................................
Part Number Listing .................................................................................................................... 12
Part Number Location ...........................................................................................................................
Illustrated Parts List (Units Built Prior to July 2010) ..............................................................................
Illustrated Parts List (Units Built After to July 2010) ..............................................................................
052549-301r7
W
O
INDOW AND
VER THE
Printed in USA
S
M
ERVICE
ANUAL
M
ARQUEE
D
(O
D) A
OOR
T
WNINGS
September, 2015
 
 
 
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Summary of Contents for Carefree MARQUEE

  • Page 1: Table Of Contents

    ERVICE ANUAL ARQUEE D) A INDOW AND VER THE WNINGS Read this manual before installing or servicing this product. Failure to follow the instructions and safety precautions in this manual can result in personal injury and/or cause the product to not operate properly. ABLE OF ONTENTS Product Overview ..........................
  • Page 2 ROPRIETARY TATEMENT The Marquee Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.

  • Page 3: Product Overview

    RODUCT VERVIEW The Marquee Window and OtD (Over the Door) Awnings are state of the art lateral arm awnings. When retracted, the housing provides protection against the elements while the streamlined styling blends in with the coach side wall. The full tension canopy fabric allows the awning to be partially or fully extended for best shade coverage.

  • Page 4: Canopy Replacement

    Service Manual Carefree of Colorado ARQUEE ANOPY EPLACEMENT Spring Arms 1. Open the awning several inches to expose the arm elbows. 2. (Refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows of the spring arms together, Firmly Tie do not use bungee cords.

  • Page 5: Spring Arm Replacement

    Carefree of Colorado Service Manual ARQUEE PRING EPLACEMENT CAUTION The spring arm is under tension to open. Use extreme care to firmly hold the spring arms during assembly and disassembly to avoid any sudden or unexpected movement by the arm. Serious personal injury and /or property damage could occur.

  • Page 6: Replacing The Lead Rail Connector

    Lower Groove Set OtD (Flat Pitch) 2 Holes Two case connector configurations are used on the Marquee. The older style can be identified by the groove on the front face and the two holes through Groove the top. The early and current connectors are not interchangeable.

  • Page 7: Motor Replacement

    Carefree of Colorado Service Manual ARQUEE OTOR EPLACEMENT This operation can be done while the awning is mounted on the RV. Use care to not damage the walls etc. Spring Arms RELIMINARY TEPS 1. Disconnect power to the awning. 2. If the awning is extended: (Refer to Detail A) Carefully push the lead rail toward the case so that the arms collapse.

  • Page 8: Motor Replacement W/ 2-Slot Roller Tube (Kit No. R001531)

    Service Manual Carefree of Colorado ARQUEE / 2-S . R001531) OTOR EPLACEMENT W OLLER KIT NO 1. Remove the four (4) screws holding the end cap to the case. Do not remove the two (2) motor screws. CAUTION If the awning is closed when the end cap is detached, the spring arms will try to open.

  • Page 9: Motor Replacement W/ 3-Slot Roller Tube (Kit No. R001651)

    Carefree of Colorado Service Manual ARQUEE / 3-S . R001651) OTOR EPLACEMENT W OLLER KIT NO CAUTION If the awning is closed when the end cap is removed, the spring arms will try to open. Support the roller tube and allow the awning to open slowly then secure the arms by tying the elbows together as described above.

  • Page 10: Setting The Motor Limits

    Service Manual Carefree of Colorado ARQUEE ETTING THE OTOR IMITS The limit switches are located inside the case, near the end cap. It is necessary to extend the awning to access the switches. The “ ” limit switch stops the motor when the awning is fully “OUT”...

  • Page 11: Wiring Diagrams

    Alternate Wire Connection PV3007 The relay module allows installations to use up to two (2) single pole switches (not available from Carefree). Switch characteristics: Single Pole, Double Throw (DPDT), Momentary ON, center OFF (Momentary ON – OFF – Momentary ON)

  • Page 12: Removing The Awning

    Service Manual Carefree of Colorado ARQUEE EMOVING THE WNING Screw Location Screw Location Arm Mount Arm Mount Mounting Rail Awning Rail Marquee014 1. Open the awning 2. Remove the three screws that are through the bottom of the case. 3. Close the awning.

  • Page 13: Standard Maintenance

    Carefree of Colorado Service Manual ARQUEE TANDARD AINTENANCE Maintaining a Carefree Awning is easy. Just follow these basic steps:  Always operate the awning according to the instructions.  Periodically check that the fasteners are tight. Tighten if necessary. ...

  • Page 14: Part Number Listing

    Service Manual Carefree of Colorado ARQUEE UMBER ISTING UMBER OCATION The part number/serial number is located on the inside of the lead rail. Carefree of Colorado Dt: 0000 Sn: 0000000000 Pn: xxxxxxxxx Marquee009 052549-301r7...

  • Page 15: Illustrated Parts List (Units Built Prior To July 2010)

    2. 00X = 005 for White; 006 for Black 3. Two case connector configurations are used on the Marquee (item 13 - original, item 14 - new). Refer to Detail A, older style can be identified by the groove on the front face and the two holes through the top.

  • Page 16: Illustrated Parts List (Units Built After To July 2010)

    Service Manual Carefree of Colorado ARQUEE LLUSTRATED ARTS 2010) NITS UILT FTER TO Use this page for units that do have an end plug in the RH end cap. Use the previous page if the unit does not have an end plug.

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