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Carefree MARQUEE Service Manual

Window and over the door (otd) awnings
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RV
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Canopy Replacement .................................................................................................................... 2
Spring Arm Replacement .............................................................................................................. 3
Replacing the Lead Rail Connector ....................................................................................................
Replacing the Case Connector ...........................................................................................................
Motor Replacement ....................................................................................................................... 5
Preliminary Steps....................................................................................................................................
Motor Replacement w/ 2-Slot Roller Tube (kit no. R001531) ................................................................
Motor Replacement w/ 3-Slot Roller Tube (kit no. R001651) ................................................................
Setting the Motor Limits ..........................................................................................................................
Wiring Diagrams ............................................................................................................................ 9
Switch Installation - No Relay ................................................................................................................
Switch Installation w/ Relay Module .......................................................................................................
Removing the Awning ................................................................................................................. 10
Manual Override .......................................................................................................................... 10
Manual Override ...................................................................................................................................
Standard Maintenance ................................................................................................................ 11
Fabric Care ...........................................................................................................................................
Arm Care ..............................................................................................................................................
Motor Maintenance ...............................................................................................................................
Part Number Listing .................................................................................................................... 12
Part Number Configuration ...................................................................................................................
Part Number Location ...........................................................................................................................
Illustrated Parts List ..............................................................................................................................
052549-301r4
W
O
INDOW AND
VER THE
Printed in USA
S
M
ERVICE
ANUAL
M
ARQUEE
D
(O
D) A
OOR
T
WNINGS
February, 2012
 
 
 
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Summary of Contents for Carefree MARQUEE

  • Page 1: Table Of Contents

    Part Number Listing ........................12   Part Number Configuration ........................12  Part Number Location ........................... 12  Illustrated Parts List ..........................13  Marquee Series Awning Illustrated Parts List (Units Built After July 2010) .......... 14  052549-301r4 Printed in USA February, 2012...
  • Page 2 ROPRIETARY TATEMENT The Marquee Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.

  • Page 3: Product Overview

    RODUCT VERVIEW The Marquee Window and OtD (Over the Door) Awnings are state of the art lateral arm awnings. When retracted, the housing provides protection against the elements while the streamlined styling blends in with the coach side wall. The full tension canopy fabric allows the awning to be partially or fully extended for best shade coverage.

  • Page 4: Canopy Replacement

    Service Manual Carefree of Colorado ARQUEE ANOPY EPLACEMENT 1. Open the awning several inches to expose the Spring Arms arm elbows. 2. (Refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows of the spring arms together, Firmly Tie do not use bungee cords.

  • Page 5: Spring Arm Replacement

    Carefree of Colorado Service Manual ARQUEE PRING EPLACEMENT CAUTION HE SPRING ARM IS UNDER TENSION TO OPEN SE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM...

  • Page 6: Replacing The Lead Rail Connector

    Lower Groove Set OtD (Flat Pitch) 2 Holes Two case connector configurations are used on the Marquee. The older style can be identified by the groove on the front face and the two holes through Groove the top. The early and current connectors are not interchangeable.

  • Page 7: Motor Replacement

    Carefree of Colorado Service Manual ARQUEE OTOR EPLACEMENT This operation can be done while the awning is mounted on the RV. Use care to not damage the walls etc. Spring Arms RELIMINARY TEPS 1. Disconnect power to the awning. 2. If the awning is extended: (Refer to Detail A) Carefully push the lead rail toward the case so that the arms collapse.

  • Page 8: Motor Replacement W/ 2-Slot Roller Tube (Kit No. R001531)

    Service Manual Carefree of Colorado ARQUEE / 2-S . R001531) OTOR EPLACEMENT W OLLER KIT NO 1. Remove the four (4) screws holding the end cap to the case. Do not remove the two (2) motor screws. CAUTION F THE AWNING IS CLOSED WHEN THE END CAP IS DETACHED...

  • Page 9: Motor Replacement W/ 3-Slot Roller Tube (Kit No. R001651)

    Carefree of Colorado Service Manual ARQUEE / 3-S . R001651) OTOR EPLACEMENT W OLLER KIT NO CAUTION F THE AWNING IS CLOSED WHEN THE END CAP IS REMOVED THE SPRING ARMS WILL TRY TO OPEN UPPORT THE ROLLER TUBE AND ALLOW THE AWNING TO OPEN SLOWLY THEN SECURE THE ARMS BY TYING THE ELBOWS TOGETHER AS DESCRIBED ABOVE 1.

  • Page 10: Setting The Motor Limits

    Service Manual Carefree of Colorado ARQUEE ETTING THE OTOR IMITS The limit switches are located inside the case, near the end cap. It is necessary to extend the awning to access the switches. The “ ” limit switch stops the motor when the awning is fully extended. The “...

  • Page 11: Wiring Diagrams

    PV3007 Figure 7. Relay Module Installation. The relay module allows installations to use up to two (2) single pole switches (not available from Carefree). Switch characteristics: Single Pole, Double Throw (DPDT), Momentary ON, center OFF (Momentary ON – OFF – Momentary ON)

  • Page 12: Removing The Awning

    Service Manual Carefree of Colorado ARQUEE EMOVING THE WNING Screw Location Screw Location Arm Mount Arm Mount Mounting Rail Awning Rail Marquee014 1. Open the awning 2. Remove the three screws that are through the bottom of the case. 3. Close the awning.

  • Page 13: Standard Maintenance

    Carefree of Colorado Service Manual ARQUEE TANDARD AINTENANCE Maintaining a Carefree Awning is easy. Just follow these basic steps:  Always operate the awning according to the instructions.  Periodically check that the fasteners are tight. Tighten if necessary. ...

  • Page 14: Part Number Listing

    Service Manual Carefree of Colorado ARQUEE UMBER ISTING UMBER ONFIGURATION Example: Part Number: 4 8 0 5 0 C W 2 5 W P Marquee 50" Toast (acrylic) White Window Box Awning (Default) TYLE ANOPY OTOR CODE IN INCHES OLOR...

  • Page 15: Illustrated Parts List

    2. 00X = 005 for White; 006 for Black 3. Two case connector configurations are used on the Marquee (item 13 - original, item 14 - new). Refer to Detail A, older style can be identified by the groove on the front face and the two holes through the top.

  • Page 16: Marquee Series Awning Illustrated Parts List (Units Built After July 2010)

    Service Manual Carefree of Colorado ARQUEE ARQUEE ERIES WNING LLUSTRATED ARTS IST (U 2010) NITS UILT FTER Use this page for units that do have an end plug in the RH end cap. Use the previous page if the unit does not have an end plug.
  • Page 17 Carefree of Colorado Service Manual ARQUEE NOTES: 052549-301r4...

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