Recommended Maintenance Program - ABB AMG 0180 User Manual

Amg synchronous generator industrial application series
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Tools for this maintenance include the same tools as for L3, and in addition, the
rotor removal equipment. The preparations consist of opening the inspection
covers, and the removal of rotor and exciter, if applicable.
The amount of spare parts required for this level of maintenance is difficult to
determine. At least the recommended spare parts package is recommended, but
spare parts included in the capital spare part package would ensure a fast and
successful execution of this maintenance.
The Level 4 maintenance should be performed after every 80 000 equivalent
operating hour. When a L4 maintenance is conducted it replaces the L1, L2 or L3
maintenance otherwise scheduled, and it leaves their rotation unaffected, see
Table 7-1. Recommended maintenance program.

7.3.1 Recommended maintenance program

Abbreviation used in maintenance program:
V=visual checking
C=cleaning
D=disassembling and assembling
R=reconditioning or replacement
T=testing and measurement
NOTE: Not all options are applicable for all machines.
Table 7-2. Maintenance intervals.
Maintenance
object
Table 7-3. Maintenance objects for general construction.
Maintenance
Machine operation
Mounting and
foundation
Exterior
Fastenings
Maintenance interval
In equivalent operating hours or time period,
which ever comes first
L1
4000
0,5 year
L1
object
V/T
V
V
V
Page 41
L2
L3
8000
24000
Annual
3–5 years
Overhaul
L2
L3
V/T
V/T
V/T
V/T
V/T/D
V
V
V/T
V/T
L4
80000
Check/test
L4
Check / Test
Starting, shut down,
V/T
vibration measurement,
no-load point
Cracks, rust, alignment
V
Rust, leakage, condition
V/T
Tightness of all fastenings

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