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Renishaw Primo Manual

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Installation guide
H-5470-8504-01-A
Primo™ system

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  • Page 1 Installation guide H-5470-8504-01-A Primo™ system...
  • Page 2 © 2014 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

  • Page 3: Table Of Contents

    Care of the Primo equipment ........
  • Page 4 Primo Upgrade Credit Token ........
  • Page 5 Calibrating the Primo equipment ........
  • Page 6 Primo system installation guide Routine tool setter maintenance ..........6.6 Inspecting the diaphragm seal .

  • Page 7: Before You Begin

    Trade marks has been: RENISHAW and the probe symbol used in the • neglected, mishandled or inappropriately used; RENISHAW logo are registered trade marks of Renishaw plc in the United Kingdom and other •...

  • Page 8: Patents

    Primo system installation guide Patents Features of the Primo system, and other similar Renishaw products, are the subject of one or more of the following patents and/or patent applications: CN100416216 JP5238749 CN100466003 JP5254692 CN101476859 JP5390719 CN101354230 JP5410700 CN101354266 JP5491646 CN101482402...

  • Page 9: Ec Declaration Of Conformity

    This device complies with part 15 of the FCC Renishaw plc hereby declares that the Primo Rules. Operation is subject to the following two Radio Part Setter, Primo Radio 3D Tool Setter conditions: and Primo Interface are in compliance with...

  • Page 10: Radio Approval

    Primo system installation guide Radio approval Radio regulations Extract from Taiwanese radio regulations Radio equipment – Canadian warning 低功率電波輻性電機管理辦法第十二條經型式認證 statements 合格之低功率射頻電機，非經許可，公司、商號或 使用者均不得擅自變更頻率、加大功率或變更原設 English 計之特性及功能。第十四條低功率射頻電機之使用 不得影響飛航安全及干擾合法通信；經發現有干擾 Under Industry Canada regulations, this radio 現象時，應立即停用，並改善至無干擾時方得繼續 transmitter may only operate using an antenna of 使用。前項合法通信，指依電信...
  • Page 11 Primo Radio 3D Tool Setter Primo Interface Canada IC: 3928A-PR3DTS Canada: IC: 3928A-PI China CMIIT ID: 2014DJ0913 China: CMIIT ID: 2014DJ3490 Europe Europe: (28 EU member countries) (28 EU member countries) Japan 205-140187 Japan: 205-140198 Singapore Reg. No: N0521-14 Singapore: Reg.

  • Page 12: Safety

    Once the charge in these batteries has depleted, you need to return the part setter or the tool setter do not attempt to recharge them. to Renishaw for any reason, do not return any batteries. In all applications involving the use of machine tools, eye protection is recommended.

  • Page 13: Information To The Equipment Installer

    Information to the equipment installer All Renishaw equipment is designed to comply with the relevant EC and FCC regulatory requirements. It is the responsibility of the equipment installer to ensure that the following guidelines are adhered to, in order for the product to function in accordance with these regulations: •...

  • Page 14: Renishaw Goprobe Cycles

    By completing this training the user will be able to • An easy and intuitive way to get started with check that the Primo system is ready for use, and setting cycles. will be able to use part setting, tool setting and probe set-up cycles with confidence.

  • Page 15: Primo™ Radio Part Setter And Primo™ Radio 3D Tool Setter Basics

    Primo™ Radio Part Setter and Primo™ Radio 3D Tool Setter basics Credit Introduction The Primo system requires credit to function. When used within a Primo system: Credit comes in the form of a credit token. This • The part setter enables part set-up and is inserted into the part setter (see “Installing...

  • Page 16: Configurable Settings

    When the filter is enabled, an additional 10 ms filter delay is introduced to the equipment output. Partnering is required during initial Primo system set-up or if the part setter switch-on method is It may be necessary to reduce the part setter's changed.

  • Page 17: Primo Credit Token

    Primo Credit Token Low credit indicators When any of these low credit indicators are The Primo system will not work without credit shown, it is recommended that a new credit token being available in the system. is loaded into the system.

  • Page 18: Part Setter Operation

    Primo system installation guide Part setter operation Tool setter operation The part setter operates as a highly accurate and The tool setter enables accurate machining by repeatable mechanical switch that triggers as the measuring the length and diameter of tools using stylus deflects against a surface.

  • Page 19: Software Routines

    Software routines GoProbe software caters for 3-axis applications and covers basic probing routines: • Workpiece set-up • Workpiece measurement • Tool setting • Broken tool detection • Calibration For further information, see the GoProbe programming manual (see www.renishaw.com/goprobe for further details).
  • Page 20 Primo system installation guide This page left intentionally blank...

  • Page 21: Primo™ Interface Basics

    The interface requires a 12 Vdc to 30 Vdc supply capable of supplying 150 mA minimum. NOTE: If the Primo system is using an upgrade credit token and the interface is returned to Renishaw, then the upgrade credit token must be returned with the interface for identification purposes.

  • Page 22: Interface Inputs

    Primo system installation guide Interface inputs Machine start inputs ‘Machine start’ is configurable as a level or pulsed signal. SW2-3 set Active * Part setter is to level switched on. Active * Tool setter is switched on. SW2-3 set Pulsed to alternately switch to pulsed on and off the selected probe.

  • Page 23: Interface Output Waveform

    Interface output waveform PROBE Power Seated Triggered Seated Primo Interface Probe Error credit/ Probe switch Probe Probe e.g. low Error switch SSR output trigger reseat signal clean battery Probe status 1 SSR open (level) Normally open SSR closed Probe status 1...

  • Page 24: Switches Sw1 And Sw2

    Primo system installation guide Switches SW1 and SW2 NOTE: To gain access to the switches, remove the front cover (see “Removing the interface cover” on page 6.5).

  • Page 25: Switch Sw1 Output Configuration

    Switch SW1 output configuration NOTE: If the error code E08 appears on the Primo interface “Remaining credit (days)” digital display when a DIP switch setting has been changed, the part setter must be reacquired or the DIP switch returned to its original position.
  • Page 26 Primo system installation guide This page left intentionally blank...

  • Page 27: Dimensions And Specifications

    Dimensions and specifications Part setter dimensions Probe status LED A range of probe-ready Battery cover shanks are available from Renishaw 12.5° 12.5° 61.25 Stylus overtravel limits Stylus length ±X / ±Y ±X ±Y Dimensions given in mm (in)

  • Page 28: Tool Setter Dimensions

    Primo system installation guide Tool setter dimensions 44.75 48.65 + 22 for battery removal Cap head bolt and T nut Ø56 M10/M12 MAX Typical bolt length 30 Supplied by user Stylus overtravel limits Stylus length ±X / ±Y Dimensions given in mm Disc stylus Ø26 mm ×...

  • Page 29: Interface Dimensions

    Interface dimensions Dimensions given in mm...

  • Page 30: Part Setter Specification

    Primo system installation guide Part setter specification Principal application Used for workpiece set-up and inspection. Transmission type Frequency Hopping Spread Spectrum (FHSS) radio Radio frequency 2400 MHz to 2483.5 MHz Operating range Up to 10 m (32.8 ft) Sealing IPX8 (EN/IEC 60529) Operating temperature +5°C to +55°C (+41°F to +131°F)
  • Page 31 Part setter specification continued 5% usage Battery type Standby life Continuous use (72 minutes/day) CR2 Lithium 270 days 75 days 155 hours manganese dioxide ½ AA Lithium-thionyl 410 days 125 days 260 hours chloride...

  • Page 32: Tool Setter Specification

    Mounting The tool setter is mounted on the machine table using a cap head bolt and T nut (not supplied by Renishaw). Low battery indication Flashing blue LED while the tool setter is seated (not triggered). Dead battery indication...
  • Page 33 Tool setter specification continued 5% usage Battery type Standby life Continuous use (72 minutes/day) CR2 Lithium 270 days 75 days 155 hours manganese dioxide ½ AA Lithium-thionyl 410 days 125 days 260 hours chloride...

  • Page 34: Interface Specification

    +5°C to +55°C (+41°F to +131°F) Storage temperature -25°C to +70°C (-13°F to +158°F) Compatible probes Primo Radio Part Setter, Primo Radio 3D Tool Setter and Primo Weight (with 8 m (26.2 ft) cable) 950 g (33.51 oz) Supply voltage 12 Vdc to 30 Vdc...

  • Page 35: System Installation

    When communication fails, the LED turns off. • Regularly wipe clean the part setter body and the tool setter body. The Primo system will continue to perform 100% effectively as long as there is signal. • Reduction in transmission range may result ideal...

  • Page 36: Performance Envelope

    Primo system installation guide Performance envelope Equipment positioning The system elements should be positioned so that: • The optimum range can be achieved over the full travel of the machine’s axes. • The front cover of the interface is facing in the general direction of the machining area.

  • Page 37: Preparing The Part Setter

    Preparing the part setter Fitting the stylus To obtain the most accurate results from your part setter, it is recommended that you fit a Renishaw manufactured stylus. 1.8 Nm – 2.2 Nm M-5000-3707...

  • Page 38: Installing The Battery

    Primo system installation guide Installing the battery NOTES: See “Permitted battery types” on page 6.4 for a list of suitable battery types. Do not allow coolant or debris to enter the battery compartment. When inserting the battery, check that the battery polarity is correct.

  • Page 39: Mounting The Part Setter On A Shank

    Mounting the part setter on a shank 2 mm A/F 0.5 Nm – 1.5 Nm (0.37 lbf.ft – 1.1 lbf.ft) (× 2)

  • Page 40: Part Setter Stylus On-Centre Adjustment

    Primo system installation guide Part setter stylus on-centre adjustment NOTES: If a part setter and shank assembly is dropped, it must be rechecked for correct on-centre 2 mm A/F 0.5 Nm – 1.5 Nm adjustment. (0.37 lbf.ft – 1.1 lbf.ft) Do not hit the part setter to achieve on-centre (×...

  • Page 41: Preparing The Tool Setter For Use

    Preparing the tool setter for use Fitting the stylus, break stem and captive link Stylus weak link break stem 5 mm A/F 2.6 Nm Incorporated into the stylus, the break stem (1.92 lbf.ft) protects the mechanism from damage in the event Stylus weak of excessive stylus overtravel or a collision.

  • Page 42: Installing The Battery

    Primo system installation guide Installing the battery NOTES: See “Permitted battery types” on page 6.4 for a list of suitable battery types. Do not allow coolant or debris to enter the battery compartment. When inserting the battery, check that the battery polarity is correct.

  • Page 43: Mounting The Tool Setter On A Machine Table

    Mounting the tool setter on a machine table Undo three of the four screws that hold the tool setter to the base. Bolt the tool setter base to the table using an M12 or M10 cap head screw and washer (not supplied).

  • Page 44: Tool Setter Stylus Level Setting

    Primo system installation guide Tool setter stylus level setting The top surface of the stylus must be set level. Front to back level adjustment NOTE: It is strongly recommended that you make this adjustment first. 5.10 To raise the front: Slacken screw 2 and adjust the height with screw 1 until the stylus is level.
  • Page 45 Side to side level adjustment Alternately adjust the grub screws. This causes the tool setter to rotate and change the stylus level setting. When the stylus surface is level, tighten the grub screws. 5.11 2.5 mm A/F 1.1 Nm × 2...

  • Page 46: Preparing The Interface For Use

    Primo system installation guide Preparing the interface for use Mounting bracket (optional) NOTE: Install the interface with the cable exiting from the lower side for good coolant run-off. 5.12 4 mm A/F 8 mm A/F (0.98) (0.98) 5 Nm 100.50 (3.95) 45 º...

  • Page 47: Interface Wiring Diagram

    Interface wiring diagram CAUTION: The power supply to the interface screen should be terminated at the machine ground (star point). 5.13 Orange/black LTS status input (connect to LTS normally closed SSR) Orange/white Turquoise Probe status 1 (SSR) Turquoise/black Blue Probe status 2 (SSR) Blue/black Violet Low credit/low battery (SSR)

  • Page 48: Interface Cable

    Primo system installation guide Interface cable Cable specification Length 8 m (26.25 ft) Diameter 7.5 mm (0.29 in) Number of cores 15 cores and screen 5.14 Dimensions of each core 18 × 0.1 mm A ferrule should be crimped onto each cable wire for a more positive connection at the terminal box.

  • Page 49: Interface Screw Torque Values

    Interface screw torque values 3 mm A/F 2 Nm 5.15 T10 tamperproof 1 Nm 4 positions 4 mm A/F 8 mm A/F 5 Nm Mounting HOLD bracket 22 mm A/F 7 Nm...

  • Page 50: Calibrating The Primo Equipment

    GoProbe training part calibration To ensure accurate results during use of the Primo system it is vital that the measuring An alternative to calibrating the part setter and feedrates used to set parts and tools are the same...

  • Page 51: Calibrating The Part Setter Only

    Calibrating the part setter only Calibrating the probe length Three different operations are to be used when Calibrating a probe on a known reference surface calibrating the part setter. They are: determines the length of the probe, based on the electronic trigger point. The stored value for •...

  • Page 52: Part Setter And Tool Setter Led Guide

    Primo system installation guide Part setter and tool setter LED guide Key to the symbols LED short flash LED double short flash 5.18 LED medium flash LED long flash Start-up LED colour Status Graphic hint Red, green, blue Newly changed battery or...

  • Page 53: Errors

    Errors LED colour Status Graphic hint Continuous violet Contact Renishaw Continuous red Battery dead Continuous yellow Credit exhausted 5.19 Credit transfer mode (part setter only) For details of credit transfer, see page 5.31. LED colour Status Graphic hint Flashing yellow and green...

  • Page 54: Interface Led Signals

    Primo system installation guide Interface LED signals Key to LED symbols Solid Flashing 5.20 Gradient PART SETTER LED REMAINING CREDIT DISPLAY TOOL SETTER LED Number displayed indicates the Part setter switched on Tool setter switched on remaining days of credit available...

  • Page 55: Acquisition Mode

    Acquisition mode The LEDs provide the following information during acquisition (partnership). Graphic display System Details Part credit/ Probe Tool status Start Error Signal 5.21 setter status setter battery Interface in The part setter/ “Acquisition tool setter LEDs waiting” state flash yellow/off (at least once) for up to 11 seconds or until a part setter/tool setter...

  • Page 56: Operational Mode

    Primo system installation guide Operational mode The LEDs provide the following information during operational mode. Graphic display System Details Part credit/ Probe Tool status Start Error Signal setter status setter 5.22 battery Standby System in standby mode. Start signal When set to level...

  • Page 57: Error States

    System The low credit/low overcurrent battery, status and error LEDs will flash. The error LEDs will continue to flash until the fault is cleared and the power is cycled. Hardware Please contact validation Renishaw. failure...

  • Page 58: Interface Digital Display Codes

    E01 = Multiple M-code error E02 = Multiple active equipment error E08 = Acquisition required (incorrect DIP switch state for switch-on method) E20 = Output overcurrent Flashing codes = Credit transfer mode = Acquision mode All other codes should be reported to Renishaw.

  • Page 59: Acquisition Method

    Acquisition method Part setter Both the part setter and the tool setter can be partnered with the interface simultaneously. 5.25 Key to the symbols LED short flash LED medium flash LED long flash NOTE: The interface will need to be switched off and on again during the part setter acquisition.
  • Page 60 Primo system installation guide PROBE STATUS LED Switch the interface off and then back on to activate acquisition mode. Part setter entering acquisition waiting 5.26 Interface trying to establish communication with part setter (may take up to 11 seconds) PROBE STATUS LED...

  • Page 61: Tool Setter

    Tool setter 5.27 Key to the symbols LED short flash LED medium flash LED long flash NOTE: The interface will need to be switched off and on again during the tool setter acquisition. PROBE STATUS LED LED check PROBE STATUS LED Probe status check...
  • Page 62 Primo system installation guide PROBE STATUS LED Switch the interface off and then back on to activate acquisition mode. Tool setter entering acquisition waiting 5.28 Interface trying to establish communication with tool setter (may take up to 11 seconds) PROBE STATUS LED...

  • Page 63: Installing The Credit Token Cassette

    Installing the credit token cassette 5.29 The part setter will automatically enter credit transfer mode (see “Credit transfer” on page 5.31).

  • Page 64: Changing The Credit Token

    Primo system installation guide Changing the credit token NOTE: Please ensure that the credit token is installed in the part setter in the orientation shown in step 4. Failure to do this will result in the credit not being transferred.

  • Page 65: Credit Transfer

    Credit transfer NOTES: Once credit transfer has been initiated, it cannot be interrupted. Once the credit has been transferred, do not 5.31 remove the token from the part setter. Key to the symbols LED short flash LED medium flash PROBE STATUS LED LED long flash LED check NOTE: The interface must stay...
  • Page 66 Primo system installation guide PROBE STATUS LED Credit transfer in progress 5.32 PROBE STATUS LED Credit transfer complete PROBE STATUS LED PROBE STATUS LED Credit transfer failed Credit transfer successful PROBE STATUS LED NOTE: If credit transfer fails, the probe will revert to “Credit transfer ready”.

  • Page 67: Maintenance

    Maintenance Maintenance You may undertake the maintenance routines described in these instructions; further dismantling and repair of Renishaw equipment must be carried out by an authorised Renishaw Service Centre. Cleaning the equipment Wipe the window of the tool setter and the body shell of the part setter with a clean cloth on a regular basis to remove machining residue.

  • Page 68: Changing The Battery

    Primo system installation guide Changing the battery NOTES: Part setter Always ensure that the seal and mating surfaces are clean and free from dirt before reassembly. See “Permitted battery types” on page 6.4 for a list After removing the old battery, wait at least of suitable battery types.

  • Page 69: Tool Setter

    Tool setter NOTES: See “Permitted battery types” on page 6.4 for a list Always ensure that the seal and mating surfaces of suitable battery types. are clean and free from dirt before reassembly. See “Safety” on page 1.6 for battery safety After removing the old battery, wait at least information.

  • Page 70: Permitted Battery Types

    Primo system installation guide Permitted battery types CR2 (3 V) Lithium manganese dioxide × 1 ½ AA (3.6 V) Lithium-thionyl chloride × 1 Energizer EL1 CR2 Ecocel EB 1425, EB1426 Duracell Ultra CR2 Saft LS 14250 C, LS 14250 Tadiran...

  • Page 71: Interface Cover

    Interface cover Interface body Digital display Interface cover Light guide Cable connector Antenna contact pins Conduit adaptor Conduit Cable The front cover may be removed and replaced to change the configuration of the DIP switches. Removing the interface cover Images required Unscrew (but DO NOT remove) each captive Clean thoroughly to ensure no screw and washer evenly from the cover using...

  • Page 72: Routine Tool Setter Maintenance

    Primo system installation guide Routine tool setter maintenance Ensure the tool setter is securely mounted and keep all electrical connections clean. Inspect the diaphragm once a month. NOTE: In the event of the diaphragm seal being damaged, return the tool setter to your supplier for repair.

  • Page 73: Fault-Finding

    Fault-finding Part setter Symptom Cause Action The part setter fails No credit token. Insert a credit token (see page to power up (no 5.29). LEDs illuminated). The credit token was inserted Check the credit token insertion incorrectly. and polarity (see page 5.30). Dead battery.
  • Page 74 Primo system installation guide Symptom Cause Action Poor part setter Debris on the part or the stylus. Clean the part and the part setter’s repeatability and/or stylus. accuracy. Poor tool change repeatability. Recalibrate the part setter after each tool change (please refer to the programming manual).
  • Page 75 Symptom Cause Action The machine stops Radio link failure or the part setter Check the position of the interface unexpectedly during is out of range. and remove any obstruction (see a probing cycle. page 5.1). Interface or machine fault. Check the interface error code (see page 5.24) and the machine user’s guide (please refer to the machine tool documentation).
  • Page 76 Primo system installation guide Symptom Cause Action The interface low There is low credit in the system Replace the credit token (see page credit/low battery and the part setter battery is low 5.30) and the battery (see page LED is flashing (a flashing yellow/blue LED will be 6.2) in the part setter soon.
  • Page 77 Symptom Cause Action The part setter LED The part setter is not switched on Review the switch-on setting and does not correspond or it is in hibernation mode. change as required (see page 2.2). to the interface Radio link failure or the part setter Check the position of the part setter LEDs.

  • Page 78: Tool Setter

    Primo system installation guide Tool setter Symptom Cause Action The tool setter fails Dead battery. Change the battery (see page 6.3). to power up (LED not Unsuitable battery. Change the type of battery being illuminated). used (see page 6.4). The battery is inserted incorrectly.
  • Page 79 Symptom Cause Action Poor tool setter Debris on the tool or the stylus. Clean the tool setter and the repeatability and/or stylus (see page 6.1). accuracy. Loose tool setter mounting on the Check and tighten as appropriate machine bed or a loose stylus. (see pages 5.7 and 5.9).
  • Page 80 Primo system installation guide Symptom Cause Action The tool setter LED Radio link failure or the tool setter Check the position of the tool does not correspond to is out of range. setter and the interface (see page the interface LEDs.
  • Page 81 Symptom Cause Action The spindle or tool The tool length offset is incorrect. Review the tool offsets (please refer crashes into the tool to the programming manual). setter. The tool setter fails No interface “start/stop” signal. Check the interface for a yellow to switch off.

  • Page 82: Interface

    Primo system installation guide Interface Symptom Cause Action No LEDs lit on the No power to the interface. Check the interface wiring (see interface. page 5.13). 7.10 The interface Radio link failure or the selected probe Check the position of the selected status LED does is out of the interface range.

  • Page 83: Parts List

    Type Part number Description Primo™ Radio A-5471-2011 Part setter with stylus, battery and quick-start guide. Part Setter Primo Radio 3D A-5472-2001 Tool setter with disc stylus, battery, tool setter and quick-start Tool Setter guide. Primo Interface A-5473-0049 Interface with 8 m (26.2 ft) cable, tool kit and quick-start guide.
  • Page 84 Publications. These can be downloaded from our website at www.renishaw.com/primodownloads Quick-start guide A-5470-8500 For rapid set up of the Primo system, includes CD with installation guide. Installation guide H-5470-8504 Detailed installation and set-up information for the Primo system.
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  • Page 86 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge, uk@renishaw.com Gloucestershire, GL12 8JR www.renishaw.com United Kingdom For worldwide contact details, please visit our main website at www.renishaw.com/contact *H-5470-8504-01* Part no. H-5470-8504-01-A © 2014 Renishaw plc Issued: 11.2014...

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