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Eaton PDI WaveStar BCMS Installation And Operation Manual
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Eaton PDI WaveStar BCMS Installation And Operation Manual

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Eaton® PDI WaveStar BCMS Hub
Installation and Operation Manual
p/n: P-164001108
Revision 01

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Summary of Contents for Eaton PDI WaveStar BCMS

  • Page 1 Eaton® PDI WaveStar BCMS Hub Installation and Operation Manual p/n: P-164001108 Revision 01...
  • Page 2 ToughRail Technology, and WaveStar are registered trademarks of Power Distribution Inc. All other trademarks are held by their respective owners. All other trademarks are property of their respective companies. ©Copyright 2023 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 3 Dear Customer, On behalf of everyone at Eaton, we thank you for partnering with us, and trusting us to maintain your business continuity and preventing downtime at your facility. Our suite of backup power, power distribution and power management products are designed to protect you from a host of threats including power outages, surges, lighting strikes, and enable you to monitor and control your power infrastructure.
  • Page 5 4.2 Settings Screen............................23 4.2.1 ModBus Settings..........................23 4.2.2 Ethernet Settings..........................24 4.3 Time Settings ............................25 4.3.1 Manual Time Setting ........................... 25 4.3.2 Time Synchronization Settings Screen (SNTP)................... 25 Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 6 8 8 B B i i b b l l i i o o g g r r a a p p h h y y ..........................................................4 4 5 5 Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 7 Figure 29. Event Log ........................... 39 Figure 30. Web Devices Page ........................41 Figure 31. Panelboard Device Web Page ......................42 Figure 32. Event Log Download from Web ...................... 42 Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 8 List of Figures viii Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 9 Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel and in accordance with all local safety codes. Eaton assumes no responsibility for any consequences arising out of the use of this manual. This document should not be viewed as sufficient by otherwise non- qualified personnel to operate, service, or maintain the equipment discussed.
  • Page 10 Safety Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 11 Bus System End Feeds and Tap-Off Boxes that use Eaton’s Branch Circuit Monitoring System (BCMS). Monitoring data is displayed on a 10.4-in color touchscreen. Monitoring data can also be displayed remotely on web pages using a TCP/IP link.
  • Page 12 • RPPs and JCOMMs, monitoring panelboards and their input feeds with any of these points lists: • BCMS Normal, the default points list for North American panelboards Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 13 For Bus Systems, the Accumulator Board in End Feed is Modbus client to its Tap-Off Boxes. (The 7" Local Busway Display cannot be used with the BCMS Hub.) Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 14 BMS. This setting is recommended because it makes it easy to coordinate Modbus addresses between the BCMS Hub and the BMS. See paragraph 4.2.1 ModBus Settings. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 15 Installation Planning Figure 3. Counting Electrical Loads and Modbus Addresses Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 16 2 2 . . 8 8 W W a a r r r r a a n n t t y y To view the warranty please click on the link or copy the address to download from the Eaton website: Eaton Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-...
  • Page 17 C C h h a a p p t t e e r r 3 3 I I n n s s t t a a l l l l a a t t i i o o n n This product must be installed and inspected by licensed electricians or by Eaton-authorized technicians. This document should not be viewed as sufficient by otherwise non-qualified personnel to operate, service, or maintain this equipment.
  • Page 18 Connect neutral (white) to bottom of left fuse. Connect ground (green) to the fuse DIN rail. Ground from the fuse DIN rail to the BCMS Hub frame is wired at the factory. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 19 Modbus RTU protocol can be used upstream to the BMS or DCIM system as the single upstream link or with a TCP/IP upstream link. Modbus RTU protocol is used downstream from the BCMS in a single daisy chain to all devices. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 20 Installation GREEN BLACK SHIELD UPSTREAM WHITE YELLOW GREEN BLACK SHIELD DOWNSTREAM WHITE YELLOW Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 21 The BCMS Dual Hub has two BCMS Hub systems in a single enclosure. The two BCMS Hub systems are completely independent of each another, with separate upstream links and downstream device chains, but they share a common power supply. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 22 For example, one uplink to a BMS from one of the Hub systems can be 2-wire and the other 4- wire. Modbus RTU protocol is used downstream of each BCMS Hub system in a single daisy chain to all drops or electrical loads (Figure Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 23 BLACK SHIELD WHITE UPSTREAM, Modbus RTU, Display 1 YELLOW GREEN BLACK SHIELD WHITE DOWNSTREAM, Modbus RTU, Display 1 YELLOW GREEN BLACK SHIELD WHITE UPSTREAM, Modbus RTU, Display 2 YELLOW Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 24 BCMS Hub Modbus device chain (Figure Monitor or BCMS board connection to TB TB connection towards BCMS Hub TB connection towards additional electrical loads or Modbus drops Unused connection Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 25 3 3 . . 4 4 . . 2 2 J J C C O O M M M M M M o o d d b b u u s s R R T T U U C C o o n n n n e e c c t t i i o o n n s s JCOMMs are used to retrofit BCMS to Eaton equipment or other vendors’ equipment that is already installed.
  • Page 26 3 3 . . 4 4 . . 3 3 B B u u s s S S y y s s t t e e m m E E n n d d F F e e e e d d M M o o d d b b u u s s R R T T U U C C o o n n n n e e c c t t i i o o n n s s Eaton Bus System products are connected to the BCMS Hub Modbus device chain from the Accumulator PCB...
  • Page 27 Installation Figure 12. Accumulator PCB Locations, PowerWave 2 Bus Systems Figure 13. Accumulator PCB Modbus Connections Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 28 Installation Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 29 BCMS Hub. The BCMS Hub has three access levels that require logging in: Eaton: This level has authorization for all actions except clearing the Event Log. Eaton access is required to use the Configuration screen. Service: This access level is for Eaton-authorized service representatives. This level has authorization for all actions except using the Configuration Screen and clearing the Event Log.
  • Page 30 4 4 . . 1 1 . . 3 3 I I n n i i t t i i a a l l A A d d m m i i n n i i s s t t r r a a t t o o r r A A c c c c e e s s s s To initially set up BCMS Hub users, Eaton provides a temporary Administrator PIN and password. The initial PIN.password is 100.23223.
  • Page 31 • S: Service The Eaton class is hardcoded and cannot be assigned by the administrator. 4 4 . . 2 2 S S e e t t t t i i n n g g s s S S c c r r e e e e n n The Settings screen has panels for Modbus RTU, Ethernet, manual Time setting, and the Home page banner heading.
  • Page 32 Red X: Do not use DHCP; provide IP value in Address. • Address is the Ethernet IP address of the Switch, which can be set directly or by DHCP. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 33 GPS receiver, a local computer running time server software, or a time server on the Internet. You should preferably use a local time server. All equipment related to the BCMS Hub should use the same time server if they have access. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 34 Hub’s device chain. The user should check the Event Log and Home screen for affected devices. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 35 Monitor backpanel. Touch the Modem tab to display the Modem screen (Figure 20). The modem can be used to send a summary alarm to one or two specified destinations. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 36 21) is setup by Eaton at the factory and requires Eaton authorization to make changes, but any user can view the screen. Eaton uses the Configuration screen to describe the system to the display software. Touch the Config button to view. The screen must be configured as shown.
  • Page 37 System Setup • Info tab: the Info screen is for use by Eaton Service personnel. • SNMP tab: SNMP is not supported on the BCMS Hub at this time. Figure 21. Configuration Screen Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 38 System Setup Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 39 Hub builds its device chain; subsequent scans are faster. “No Device” is displayed when the Hub receives no response from a Modbus address. An authorized user can touch Reset to require the Hub to rebuild its device chain from scratch. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 40 Figure 23. End Feed Summary Screen If a control is not present for a desired operation, you can use the Manual control to set the register value for a point. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 41 Commonly used operations are available as screen controls. If a control is not present for a desired operation, you can use the Manual control to set the register value for a point. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 42 Operation: Device Information Figure 25. Tap-Off Box Screens Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 43 KWH provides for accumulation of KWH data for each circuit, but warning and alarm levels are the same for all panelboard circuits. • IEC is specialized for IEC panelboards. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 44 Figure 27). The Warn and Alarm buttons set warning and alarm threshold values: • For KWH points list, the same warning and alarm values are set for all circuits. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 45 IEC panelboards can have (72) circuit breakers, requiring a denser screen layout than standard North American 42-circuit panelboards (Figure 28). However, the general layout of the screen, meanings of fields, and screen controls is the same as for KWH Points Lists. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 46 Operation: Device Information Figure 28. Panelboard BCMS: IEC Points List Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 47 BCMS Hub. This feature can be used by service personnel to download the Event Log and transmit it for analysis without connecting to the customer’s own network. Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 48 Operation: Device Information Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 49 • Click “Service” to link to the Service page on PDI website (pdicorp.com). • Click “Contact PDI” to generate an email to PDI Service. Figure 30. Web Devices Page Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 50 Operation: Web Pages Figure 31. Panelboard Device Web Page Figure 32. Event Log Download from Web Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 51 Modbus register map; ordered collection of “points,” where each point is a Modbus register or a Points List pair of adjacent Modbus registers. Notification that a new alarm has occurred something in the set of monitored devices. Summary Alarm Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 52 Glossary Eaton PDI WaveStar BCMS Hub Installation and Operation Manual P-164001108—Rev 01...
  • Page 53 C C h h a a p p t t e e r r 8 8 B B i i b b l l i i o o g g r r a a p p h h y y Eaton manufactures a variety of power distribution products. Product documentation can be downloaded from Eaton website: https://www.eaton.com/us/en-us/products/backup-power-ups-surge-it-power-distribution/power-distribution-...
  • Page 54 P-16400110801 P-164001108 01...