PowerShield Centurion Pro Series User Manual
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PowerShield Centurion Pro Series User Manual

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Centurion Pro Three Phase UPS
3 Phase In 3 Phase Out, 415 V (Dual Input)
10kVA
Standard
20kVA
Standard
30kVA
Standard
40kVA
Standard
USER MANUAL
10kVA
Long Run
20kVA
Long Run
30kVA
Long Run
40kVA
Long Run
60kVA
Long Run (only)
80kVA
Long Run (only)
3 Phase In 1 Phase Out, 415 V (Dual Input)
10kVA
Standard
10kVA
20kVA
Standard
20kVA
Long Run
Long Run
1
powershield.com.au

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Summary of Contents for PowerShield Centurion Pro Series

  • Page 1 3 Phase In 1 Phase Out, 415 V (Dual Input) 10kVA Standard 10kVA Long Run 10kVA Standard 10kVA Long Run 20kVA Standard 20kVA Long Run 20kVA Standard 20kVA Long Run 30kVA Standard 30kVA Long Run 40kVA Standard 40kVA Long Run 60kVA Long Run (only) 80kVA Long Run (only) powershield.com.au...

  • Page 3: Table Of Contents

    It is highly recommended to have this UPS If you find information in this manual that is commissioned by a Powershield Service Partner. incorrect, misleading, or incomplete, we would This equipment should only be serviced and appreciate your comments and suggestions.

  • Page 4: Safety And Emc Instructions

    The UPS system must be dry before being installed. Please allow at least two hours for the UPS system to acclimatise to the environment prior to energisation. • If the UPS might be exposed to temperatures over 40°C, please contact PowerShield for further advise.

  • Page 5: Connection Warnings

    • All cabling prior to energisation shall be tested in accordance with AS/NZS 3000 or local equivalent, the test result shall be made available to PowerShield or PowerShield service agent upon request. This includes a phase rotation test for three phase product.

  • Page 6: Operation

    1 SAFETY AND EMC INSTRUCTIONS continued 1.5 Operation • Do not disconnect the grounding/earthing conductor cable on the UPS or the building wiring terminals under any circumstance. • The UPS system features its own, current source (batteries). The UPS output terminal blocks may be electrically live even if the UPS system is not connected to the building mains/live cables.

  • Page 7: Installation And Operation

    Unfortunately, from time to time damages occurs in transit. If the unit is damaged, please do not install and energize the unit. Please contact PowerShield immediately. Please keep the original packaging for future use. It is recommended to keep each ups and battery set in their original packaging because they have been designed to provide maximum protection during transportation and storage.

  • Page 8: Wiring Terminal View

    2 INSTALLATION AND OPERATION continued 2.2 Wiring Terminal View Diagram 1: Diagram 2: 10K(L) DUAL 10K(L) DUAL 20K(L) DUAL 20K(L) DUAL Rear panel Terminal cover removed Diagram 3: Diagram 4: 30K(L) DUAL 30K(L) DUAL Terminal cover removed Rear panel...
  • Page 9 2 INSTALLATION AND OPERATION continued Diagram 5: Diagram 6: 40K(L) DUAL 40K(L) DUAL Terminal cover removed Rear panel Diagram 7: Diagram 8: 60K(L) DUAL 80K(L) DUAL Front door open Front door open...

  • Page 10: Schedule Of Components

    2 INSTALLATION AND OPERATION continued 2.3 Schedule of Components 1 RS-232 communication port 2 USB communication port 3 Emergency power off function connector (EPO connector) 4 Share current port (only available for parallel model) 5 Parallel port (only available for parallel model) 6 Intelligent slot 7 External battery connector/terminal (Only available for long-run model) 8 Line input circuit breaker/switch...

  • Page 11: Specifications 3:3 415V

    2 INSTALLATION AND OPERATION continued 2.5 SPECIFICATIONS 3:3 415V INPUT MODEL 10kW/ 20kW/ 30kW/ 40kW/ 60kW/ 80kW/ 10kVA 20kVA 30kVA 40kVA 60kVA 80kVA Nominal Current (A) Maximum (A) 20 Connections L1, L2, L3, N, PE Input Voltage 304V to 478V (415V) Frequency 46 –...
  • Page 12 2 INSTALLATION AND OPERATION continued RECOMMENDED CABLE SIZING (mm MODEL 10kW/ 20kW/ 30kW/ 40kW/ 60kW/ 80kW/ 10kVA 20kVA 30kVA 40kVA 60kVA 80kVA Max Current (A) 20 INPUT L1,L2,L3 BYPASS L1,L2,L3 Terminal Block OUTPUT L1,L2,L3 Terminal Block Battery Connector Long Run Anderson Anderson Anderson...

  • Page 13: Specifications 3:1 415V/240V

    2 INSTALLATION AND OPERATION continued 2.6 SPECIFICATIONS 3:1 415V/240V INPUT MODEL 10kW/ 20kW/ 10kVA 20kVA Nominal Current (A) Maximum (A) 20 Connections L1, L2, L3, N, PE Input Voltage 304V to 478V (415V) Frequency 46 – 54 Hz (50 Hz) BYPASS MODEL 10kW/...
  • Page 14 2 INSTALLATION AND OPERATION continued RECOMMENDED CABLE SIZING (mm MODEL 10kW/ 20kW/ 10kVA 20kVA Max Current (A) 20 INPUT L1,L2,L3 BYPASS Terminal Block OUTPUT Terminal Block Battery Connector Long Run Anderson Anderson Standard Anderson Anderson Cable Selection is based on the following (AS/NZS 3008) •...

  • Page 15: Terminal Block Diagrams

    2 INSTALLATION AND OPERATION continued 2.7 Terminal Block Diagrams Bypass Input Output Line Input Terminal block wiring diagram for 10K(L)/20K(L) DUAL Bypass Input Output Input Terminal block wiring diagram for 30K(L)/40(L) DUAL...
  • Page 16 2 INSTALLATION AND OPERATION continued Bypass Input Input Output BAT+ BAT–N BAT– Terminal block wiring diagram for 60KL DUAL...
  • Page 17 2 INSTALLATION AND OPERATION continued Input Output Bypass Input BAT+ BAT–N BAT– Terminal block wiring diagram for 80KL DUAL...
  • Page 18 2 INSTALLATION AND OPERATION continued T O UPS BA T + P BA T T O UPS BA T N NBA T T O UPS BA T - Battery Cables connection schematic NOTE 1: Make sure that the cables are connected securely with the terminals. NOTE 2: Please install the output breaker between the output terminal and the load, earth leakage protection requirement is up to the installing electrical contractor and local codes and requirements.

  • Page 19: Ups Installation For Parallel System

    3) Connect all output breakers to a common breaker rated for the combined load. 4) Either common battery packs or independent battery packs for each UPS are allowed. Please contact PowerShield for further information and support. 5) Refer to the following wiring diagram:...
  • Page 20 2 INSTALLATION AND OPERATION continued Wiring diagram of parallel system for 10K(L)/20K(L) DUAL Wiring diagram of parallel system for 30K(L)/40K(L) DUAL...
  • Page 21 2 INSTALLATION AND OPERATION continued Wiring diagram of parallel system for 60KL DUAL Wiring diagram of parallel system for 80KL DUAL...

  • Page 22: Software Installation

    External Maintenance Bypass or External Wrap around bypass integration with the Power Shield UPS. The Diagram below shows how the UPS would operate with a PowerShield MBP. Other Bypasses can be used as long as it operates in a similar manner.

  • Page 23: Commissioning

    Failure to use a trained service agent will limit your warranty. Additional fees may be levied for PowerShield or its service agent to attend to site. If it is deemed a product fault, all fee’s will be waived. If it is deemed an installation / commissioning fault the time taken to fault find plus all parts and labor to repair the fault will be charged.

  • Page 24: Operations

    6 OPERATIONS 6.1 Button Operation 1) Before operation, make sure that the two strings of batteries are connected correctly in order of ‘+,GND,–’ terminals and the breaker of the battery pack is at ‘ON’ position (only for long-run model). 2) Press the ‘COLD START’ button to power on the power supply for the UPS to turn on the LCD display.
  • Page 25 6 OPERATIONS continued Main screen Upon powering on, the LCD will start initialization approximately few seconds as shown below. 96 72.07 After initialization, the main screen will display as shown below. There are five button icons to represent five sub-menus: Control, measure, setting, information, data log.
  • Page 26 6 OPERATIONS continued 6.2.1 Control screen Touch the icon to enter control sub-menu.π Touch icon to return back to main screen no matter it’s in any screen of any submenu. Enter No Or Back Confirm YES Turn ON /OFF UPS ON/OFF UPS Enter No Or Back Confirm YES Do Battery Test...
  • Page 27 6 OPERATIONS continued On/Off UPS It will show ‘Turn on UPS?’ when UPS is off. It will show ‘Turn off UPS?’ when UPS is on. Touch ‘YES’ to turn on or off the UPS. Then, the screen will return to main screen (screen 0.0). Touch ‘Back’...
  • Page 28 6 OPERATIONS continued Audio mute It will show ‘Mute all’ if the audio is active. Touch ‘Yes’ to activate mute. If ‘Mute all’ is active, it will show ‘MUTE’ icon on the top left corner of the main screen. Touch ‘Back’ to return to CONTROL screen immediately or ‘No’...
  • Page 29 6 OPERATIONS continued Exit parallel It will show ‘Exit Parallel?’ when the units in parallel system. Touch ‘YES’ to remove units from the parallel system. Or touch ‘NO’ to cancel this operation. Then, the screen will return to the main screen.
  • Page 30 6 OPERATIONS continued 6.2.2 Measure screen Touch the icon to enter measure page. Touch the icon to browse information. Touch the icon to return to main screen. Touch the icon to go back to previous menu. MEASURE SCREEN PAGE 1 LINE VOL: The real time value of L1, L2 and L3 phase voltage, L1L2/L2L3/L3L1 voltage and input frequency.
  • Page 31 6 OPERATIONS continued MEASURE SCREEN PAGE 2 OUTPUT W: L1, L2 and L3 output power in watt. OUTPUT VA: L1, L2 and L3 output power in VA. OUTPUT W (%): L1, L2 and L3 output power watt in percentage. OUTPUT VA (%): L1, L2 and L3 output power VA in percentage. Total watt and VA: Total output load in watt and VA.
  • Page 32 6 OPERATIONS continued 6.2.3 Setting screen This sub-menu is used to set the parameters of UPS. Touch the icon to enter setting menu page. There are 2 options: Basic and Advanced. Touch the icon to return to main screen. Touch the icon to go back to previous menu.
  • Page 33 6 OPERATIONS continued LANGUAGE: Set the LCD language. There are three options: English, Simplified Chinese and Traditional Chinese. English is default setting. INPUT SOURCE: Select the input source. There are two options: Line (utility) and generator. Line is default setting. This setting value will show on the main page. When “generator” is selected, the acceptable input frequency will be fixed at the range of 40~75Hz.
  • Page 34 6 OPERATIONS continued ADVANCE SETTING ADVANCE PASSWORD PAGE It’s required to enter password (4 digits) to access to the ‘ADVANCE’page. • Advance → User To access to the ‘Advance → User’ Setting menu page, the default password is ‘0000’. If entered password is right, the page will jump to setting screen. If the password is wrong, it will ask to enter again.
  • Page 35 6 OPERATIONS continued ADVANCE SETTING MENU PAGE There are three sub-menus under ‘Advance → User’ setting: ELECTRONIC, BATTERY and MISCELLANEOUS. ELECTRONIC ELECTRICAL SETTING PAGE 1 Output VOL: Select the output rated voltage. • There are four options, 208V, 220V, 230V and 240V. Output FRE: Select output rated frequency.
  • Page 36 6 OPERATIONS continued CVCF Mode (constant voltage and constant frequency function) • Enable: CVCF function is enabled. The output frequency will be fixed at 50Hz or 60Hz according to setting of ‘OP Freq.’. The input frequency could be from 40Hz to 70Hz. •...
  • Page 37 6 OPERATIONS continued Bypass UPS off: Select the bypass status when manually turning off the UPS. This setting is only available when ‘Bypass forbid.’ is set to ‘Disable’. • Enable: Bypass enabled. When selected, bypass mode is activated. • Disable: Bypass disabled. When selected, no output through bypass when manually turning off the UPS.
  • Page 38 6 OPERATIONS continued BATT Warning VOL: • HIGH: High battery warning voltage. The setting range is 14.0V ~ 15.0V. 14.4V is default setting. • LOW: Low battery warning voltage. The setting range is 10.1V ~ 14.0V. 11.4V is default setting. This parameter setting is related to ‘Shutdown Voltage’ setting. This setting value should be higher than ‘Shutdown Voltage’...
  • Page 39 6 OPERATIONS continued ADVANCE → MAINTAINER ADVANCE: MAINTAINER SETTING MENU PAGE 1 ADVANCE: MAINTAINER SETTING MENU PAGE 2 To access the ‘Advance → Maintainer’ Setting menu page, it’s required to enter password. Please contact your local dealer to get maintainer password. CAUTION: This setting menu is only for qualified technician.
  • Page 40 6 OPERATIONS continued SYS PARAMETER SYS PARAMETER PAGE 1 Mode Name: Set the UPS model name. Serial Number: Set the serial number. Manufacturer: Set the UPS manufacturer. Charger Number: The number of charging boards installed in the UPS. NOTE: It’s required to restart the UPS after setting. Max Charge CURR: •...
  • Page 41 6 OPERATIONS continued SYS PARAMETER PAGE 2 Float VOL: The setting point of battery float voltage. 13.6V is default setting. UPS Type: There are two options, HV and LV. This change is only allowed for qualified technician. NOTE: It’s required to restart the UPS after setting. Power Setting: Set power factor in percentage.
  • Page 42 6 OPERATIONS continued INSTALL INFO INSTALL INFO PAGE SYS Install Date: Set the date of UPS installation. BAT Install Date: Set the date of Battery installation. Date/Time: Set the date and time. The format is YYYY-MM-DD HH:MM:SS. The calendar day will be automatically changed when the year, month and date are set.
  • Page 43 6 OPERATIONS continued BATT VOL: Battery voltage calibration. Click value columns and it will pop up . Then, each click is 0.1% no matter it’s pressing up or down key . Press ‘up’ key to increase 0.1% and press “down” key to decrease 0.1%. Press ‘OK’ key to confirm the modification. VOL CALI PAGE 2 Line VOL: Line voltage calibration.
  • Page 44 6 OPERATIONS continued VOL CALI PAGE 3 Inverter VOL: Inverter voltage calibration. Click value columns and it will pop up . Then, each click is 0.1% no matter it’s pressing up or down key . Press ‘up’ key to increase 0.1% and press ‘down’...
  • Page 45 6 OPERATIONS continued Output CURR: Output current calibration. Click value columns and it will pop up . Then, each click is 0.1% no matter it’s pressing up or down key . Press ‘up’ key to increase 0.1% and press ‘down’ key to decrease 0.1%. Press ‘OK’ key to confirm the modification. INITIAL INITIAL MENU PAGE »...
  • Page 46 6 OPERATIONS continued » INITIAL PARAMETERS PAGE PARAMETERS: After clicking ‘PARAMETERS’, it will pop up a message screen as shown in above screen. Touch ‘YES’ to restore default value. Touch ‘Back’ or ‘No’ to cancel this operation and back to INITIAL menu page. »...
  • Page 47 6 OPERATIONS continued » INITIAL EEPROM PAGE EEPROM: After clicking ‘EEMPROM’, it will pop up a message board as shown in above screen. Touch ‘YES’ to clear all setting value in EEPROM. Touch ‘Back’ or ‘No’ to cancel this operation and back to INITIAL menu page. »...
  • Page 48 6 OPERATIONS continued ELECTRONIC ELECTRICAL SETTING PAGE 1 Output VOL: Select the output rated voltage. • There are four options, 208V , 220V ,230V and 240V. Output FRE: Select output rated frequency. • 50Hz: The output frequency is setting for 50Hz. •...
  • Page 49 6 OPERATIONS continued • Check: The UPS will detect the neutral loss or not only when first commission. If neutral loss is detected, an alarm will be generated. If the UPS is turned on, it will transfer to battery mode. When neutral is restored, the alarm will NOT be muted automatically and the UPS will NOT go back to normal mode automatically.
  • Page 50 6 OPERATIONS continued ECO VOL Range: Set the ECO voltage range. • L: Low voltage point for ECO mode. The setting range is from (Rated output voltage – 5V) to (Rated output voltage - 11V). ‘Rated output voltage – 5V’ is default setting. •...
  • Page 51 6 OPERATIONS continued Battery Study: When battery aging occurs, this function is to calibrate backup time estimation. It’s a self-learning function for battery. Currently, this function is not available. • Enable: When enabled, UPS will enter battery test mode one time. It will calibrate backup time estimation by calibrating battery virtual capacity according to a complete charging and discharging process.
  • Page 52 6 OPERATIONS continued MISCELLANEOUS MISCELLANEOUS SETTING PAGE Auto Restart: • Enable: After ‘Enable’ is set, no matter what the UPS previous status is, the UPS will restart to Online mode automatically after utility restores. • Disable: After ‘Disable’ is set, the UPS will operate normally. If the UPS shuts down due to low battery, the UPS will still restart to online mode after utility restores.
  • Page 53 6 OPERATIONS continued UPS SELFTEST After the UPS self-test passes, the screen will be black automatically. If the UPS self-test is abnormal, it will stop on the abnormal screen. At this time, the maintenance personnel should repair the UPS according to the self-test instructions. Please check local dealer for self-test instructions.
  • Page 54 6 OPERATIONS continued 6.2.4 Information screen Touch the icon to enter information page. Touch the icon to browse information. Touch the icon to return to main screen. Touch the icon to go back to previous menu. BASIC INFORMATION PAGE 1 Basic Information MCU Version: MCU version.
  • Page 55 6 OPERATIONS continued BASIC INFORMATION PAGE 2 RATED INFORMATION PAGE Rated Information Output VOL: It shows output rated voltage. Output FRE: It shows output rated frequency. CVCF Mode: Enable/Disable CVCF mode. Bypass Forbid: Enable/disable bypass function. Bypass UPS Off: Enable/disable auto bypass function when UPS is off. ECO Mode: Enable/disable ECO function.
  • Page 56 6 OPERATIONS continued PARAMETERS INFORMATION PAGE 1 Parameter Information Line VOL Range: The acceptable line input voltage range. Line FRE Range: The acceptable line input frequency range. Bypass VOL Range: The acceptable input voltage range for bypass mode. Bypass FRE Range: The acceptable input frequency range for bypass mode. ECO VOL Range: The acceptable input voltage range for ECO mode.
  • Page 57 6 OPERATIONS continued BATT Work Time: The maximum discharge time in battery mode. BATT Warning VOL: • HIGH: High battery warning voltage. • LOW: Low battery warning voltage. Shutdown VOL: If battery voltage is lower this point, UPS will automatically shut down. Shutdown Delay: UPS will shut down in setting minutes.

  • Page 58: Audible Alarm

    6 OPERATIONS continued Audible Alarm Description Buzzer status Muted UPS status Beeping once every 2 minutes Bypass mode Battery mode Beeping once every 4 seconds Fault mode Beeping continuously Warning Overload Beeping twice every second Beeping once every second Others Fault Beeping continuously Single UPS Operation...
  • Page 59 6 OPERATIONS continued 6.4.3 Connect devices to UPS After the UPS is turned on, you can connect devices to the UPS. 1) Turn on the UPS first and then switch on the devices one by one. The LCD panel will display total load level.
  • Page 60 6 OPERATIONS continued 6.4.6 Test the batteries 1) If you need to check the battery status when the UPS is running in AC mode/CVCF mode, you could touch ‘CONTROL’ and select ‘Battery Test’. Refer to ‘Battery Test’ screen. 2) Users also can set battery self-test through monitoring software. 6.4.7 Turn off the UPS with utility power supply in AC mode 1) Touch ‘CONTROL’...

  • Page 61: Parallel Operation

    6 OPERATIONS continued 6.4.12 Operation in maintenance bypass mode This operation should only be performed by maintenance personnel or qualified technicians. When the UPS needs to repair or service and the load could not be shut off, the UPS needs to be put into maintenance mode.
  • Page 62 6 OPERATIONS continued 6.5.2 Add new units into the parallel system 1) You can not add new unit into the parallel system when whole system is running. You must cut off the load and shutdown the system. 2) Make sure all of the UPS are the parallel models, and follow the wiring reference in section 2-4.

  • Page 63: Fault Code

    6 OPERATIONS continued Fault Code Fault code Fault event Fault code Fault event Bus start failure Charger fault Bus over Incorrect UPS setting Bus under MCU communication failure Bus unbalance Phase error on input and output Converter over current Bypass SCR short circuited Inverter soft start failure Bypass SCR open circuited High inverter voltage...

  • Page 64: Warning Code

    6 OPERATIONS continued Warning Code Warning code Warning event Warning code Warning event Battery unconnected Bypass situations are different in parallel system IP Neutral loss Unbalanced load in parallel system IP phase abnormal Locked in bypass after overload 3 times in 30 minutes Bypass phase abnormal Unbalanced converter current Over charge...

  • Page 65: Troubleshooting

    7 TROUBLESHOOTING If the UPS system does not operate correctly, please solve the problem by using the table below. Symptom Possible cause Remedy No indication and alarm The AC input power is not Check if input cable firmly in the front display connected well.

  • Page 66: Storage And Maintenance

    Clean UPS and batteries – if safe to do so. Record the works undertaken in a service report or similar. PowerShield recommends using its trained services agents for all maintenance activities. PowerShield invests in its locally trained services agents to ensure they are trained to support our products.
  • Page 67 • Batteries may cause electric shock and have a high short-circuit current. • When replacing batteries, install the same number and same type of batteries. If you adjust the number of batteries please consult PowerShield or its local service agent prior to making any changes.

  • Page 68: Specifications

    SPECIFICATIONS MODEL 10K(L) DUAL 20K(L) DUAL 30K(L) DUAL 40K(L) DUAL 60KL DUAL 80KL DUAL Model Number PSCEP10K(L) PSCEP20K(L) PSCEP30K(L) PSCEP40K(L) PSCEP60KL PSCEP80KL 3/1 or 3/3 3/1 or 3/3 Capacity 10kVA / 10kW 20kVA / 20kW 30kVA / 30kW 40kVA / 40kW 60kVA / 60kW 80kVA / 80kW Input...

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