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29.11.2011
*WBV.PU.002.EN*
WBV.PU.002.EN V4.0
Operating instructions
Rotary lobe pump
VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2
Pos : 1 /Grafi ken/Pumpen/WBV/Dec kbl att/Dec kbl att VX100, VX136, VX186 @ 24 \mod_1207206001940_0.doc @ 87593 @ @ 1
Pos : 2 /---Seitenumbr uc h--- @ 21\mod_1201696136229_0.doc @ 80575 @ @ 1
29.11.2011
*WBV.PU.002.EN*
WBV.PU.002.EN V4.0
1/61
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Summary of Contents for Vogelsang VX100Q
- Page 1 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 1 /Grafi ken/Pumpen/WBV/Dec kbl att/Dec kbl att VX100, VX136, VX186 @ 24 \mod_1207206001940_0.doc @ 87593 @ @ 1 Pos : 2 /---Seitenumbr uc h--- @ 21\mod_1201696136229_0.doc @ 80575 @ @ 1 *WBV.PU.002.EN*...
- Page 2 Pos : 5 /R egistrierte M ar ken /Registrier te M ar ken und Copyright @ 49\mod_1286374697286_48.doc @ 216977 @ @ 1 © 2010 Hugo Vogelsang Maschinenbau GmbH Registered trademarks of Vogelsang Vogelsang, Vogelsang Logo, RotaCut, HiFlo, ACC, CFC, BioCrack and XTill are registered trademarks of Hugo Vogelsang Maschinenbau GmbH. ®...
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Page 3: Table Of Contents
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 7 /Inhal ts verzeic hnis @ 0 \mod_1108563026452_48.doc @ 947 @ @ 1 Contents User information ............................. 4 Using the operating instructions ....................... 4 Warning signs, danger symbols, information ................... 5 Presentation convention ........................ -
Page 4: User Information
Vogelsang does not accept any liability for damage resulting from failure to comply with these maintenance and operating instructions. Pos : 12 /---Sei tenumbruch--- @ 21\mod_1201696136229_0.doc @ 80575 @ @ 1... -
Page 5: Warning Signs, Danger Symbols, Information
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 13 /Ü bersc hriften/Übersc hrift 2 /War nzeic hen, Gefahrens ymbol, Hinweise @ 49\mod_1286376161084_48.doc @ 217070 @ 2 @ 1 Warning signs, danger symbols, information Pos : 14 /WBV/produktübergreifend/Symbole - neu mit Umwelts ymbol @ 62\mod_1319710644790_48.doc @ 325933 @ @ 1... -
Page 6: Intended Purpose
In some cases the pump must be reconfigured. Any other use is contrary to the intended purpose. Vogelsang is not liable for any damage resulting from incorrect use. - Page 7 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 27 /WBV/Pumpen/Warnhi nweis e/Gefahr/Bersten von Bauteilen und H erauss pritzen von M edi um ( max. Betriebsdr uc k) @ 58 \mod_1312199883518_48.doc @ 307741 @ @ 1 Risk of injury from bursting components and medium spraying out under high pressure •...
- Page 8 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 33 /WBV/produktübergreifend/Sicherheits einric htung en @ 41\mod_1273236449259_48.doc @ 184125 @ @ 1 Check safety devices Qualified personnel must connect and check safety devices on a regular basis for proper function, especially after doing maintenance and repair work, before restarting.
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Page 9: Training Of Persons
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 40 /Ü bersc hriften/Übersc hrift 2 /Aus bildung der Personen @ 55\mod_1305539164090_48.doc @ 260801 @ 2 @ 1 Training of persons Pos : 41 /WBV/Pumpen/Sic her hei tshi nweise/002 Aus bildung der Personen - Pumpen @ 59\mod_1313587089592_48.doc @ 311090 @ @ 1 Only trained and instructed persons may work with and on the pumps. -
Page 10: Warning And Safety Labels
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 45 /Ü bersc hriften/Übersc hrift 3 /War n- und Sic herheits aufkleber @ 59\mod_1313670862426_48.doc @ 311778 @ 3 @ 1 3.3.1 Warning and safety labels Pos : 46 /Gr afi ken/Pumpen/WBV/Warn- und Sic her hei tsaufkl eber/VX War n- und Sicherheits aufkleber @ 59\mod_1313663488097_48.doc @ 311399 @ @ 1... - Page 11 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos. Sticker Part no. Meaning Before starting up the pump, read the VAU.133 operating instructions! VAU.138 Buffer fluid tank or quenching fluid tank (Only used for pumps with a mechanical seal consisting of the material combination SiC-SiC) Text –...
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Page 12: Pump Drives And Direction Of Flow
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 48 /Ü bersc hriften/Übersc hrift 1/Pumpenantriebe und F örderrichtung @ 28 \mod_1213954037191_48.doc @ 96203 @ 1 @ 1 Pump drives and direction of flow Pos : 49 /WBV/Pu mpen/För derrichtung/002 F örderrichtung, Aus nahmen @ 58\mod_1312460165773_48.doc @ 308285 @ @ 1 The pump is suited for both pumping directions. -
Page 13: Pto Drive
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 54 /Ü bersc hriften/Übersc hrift 2 /Sc hlepper antrieb @ 0 \mod_1109927246117_48.doc @ 1233 @ 2 @ 1 PTO drive Pos : 55 /WBV/Pumpen/Warnhi nweis e/Gefahr/Lär m- und Sc hwingungsgefährdung durch fals ches Anschli eß en und Ausrichten der Gelenkwellen @ 61\mod_1317206718220_48.doc @ 317462 @ @ 1... -
Page 14: Marathon Pumps
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 63 /Ü bersc hriften/Übersc hrift 2 /Mar athon Pumpen @ 0\mod_1109927288767_48.doc @ 1238 @ 2 @ 1 Marathon pumps Pos : 64 /WBV/Pumpen/För derrichtung/002 F örderrichtung bei M arathon- Pumpen @ 58\mod_1312460860040_48.doc @ 308344 @ @ 1 The marathon pump (VX136QDM2, VX186QDM2) is a 2-stage pump with defined suction side and discharge side. -
Page 15: Injectionsystem
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 71 /Ü bersc hriften/Übersc hrift 2 /Injec tionSystem @ 59\mod_1313416288303_48.doc @ 310299 @ 2 @ 1 InjectionSystem Pos : 72 /WBV/Pumpen/För derrichtung/002 F örderrichtung bei Inj ecti onSystem @ 59 \mod_1313400416970_48.doc @ 310182 @ @ 1 With InjectionSystem I, the direction of flow is variable. -
Page 16: Assembly
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 75 /Ü bersc hriften/Übersc hrift 1/M ontag e @ 0\mod_1109924911984_48.doc @ 1128 @ 1 @ 1 Assembly Pos : 76 /Ü bersc hriften/Übersc hrift 2 /Trans port @ 11\mod_1172823145915_48.doc @ 38086 @ 2 @ 1 Transport Pos : 77 /Gr afi ken/Pumpen/WBV/M ontag e/Tr ans porthilfen VX Pumpen @ 59\mod_1313663882831_48.doc @ 311459 @ @ 1... - Page 17 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 79 /WBV/Pumpen/Warnhi nweis e/Gefahr/Verletz ungsgefahr durc h H erabfallen der Pumpe @ 59\mod_1313412643635_48.doc @ 310240 @ @ 1 Risk of injury when loading and transporting the pump or the pump unit •...
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Page 18: Assembly Of Pump And Motor On Base
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 83 /Ü bersc hriften/Üb ersc hrift 2 /Montage von Pumpe und M otor auf Konsol e @ 20\mod_1196946363610_48.doc @ 73773 @ 2 @ 1 Assembly of pump and motor on base Pos : 84 /WBV/Pumpen/Montage/002 M ontage von Pumpe und Motor auf Kons ol e @ 59\mod_1313744847509_48.doc @ 311823 @ @ 1... -
Page 19: Installation The X-Ripper In Pipe Systems
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 89 /Ü bersc hriften/Übersc hrift 2 /Ei nbau in Rohrleitungen @ 2 \mod_1140519610703_48.doc @ 8858 @ 2 @ 1 Installation the X-Ripper in pipe systems Pos : 90 /WBV/Pumpen/Montage/002 Ei nbau der Pumpe @ 59\mod_1313498540527_48.doc @ 310581 @ 3 @ 1 5.3.1... -
Page 20: Pipelines And Connections
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 93 /WBV/Pumpen/Montage/002 R ohrleitung en und Ansc hl üsse @ 58\mod_1312206076712_48.doc @ 307799 @ 3 @ 1 5.3.2 Pipelines and connections • Only use the pipeline diameters, wall thicknesses and materials recommended by us or by our representatives. -
Page 21: Discharge Pipes
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 99 /Ü bersc hriften/Übersc hrift 4/Dr uc kl eitungen @ 59 \mod_1313497031386_48.doc @ 310523 @ @ 1 5.3.2.2 Discharge pipes Pos : 100 /WBV/Pumpen/Warnhinweise/Gefahr /Bersten von Bauteilen unter hohem Druc k (Rohrleitung en) @ 59 \mod_1313497331767_48.doc @ 310552 @ @ 1 Risk of injury from bursting components and medium spraying out under high pressure •... -
Page 22: Connection To The Power Supply
• Observe the permissible hydraulic pressure and the permissible delivery rate. • Replace hydraulic hose lines that show signs of damage or ageing. Only use genuine Vogelsang hydraulic hose lines of the manufacturer. • The date of manufacture of the hydraulic hose line is displayed on the pressing component of the connector. -
Page 23: Start-Up
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 116 /Übersc hriften/Ü berschrift 1/Inbetri ebnahme @ 27\mod_1212652359713_48.doc @ 92741 @ 1 @ 1 Start-up Pos : 117 /WBV/Pumpen/Warnhinweise/Hinweis/Pers onal für Inbetriebnahme und Betri eb @ 61\mod_1317987611363_48.doc @ 320071 @ @ 1... -
Page 24: Maintenance
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 121 /Übersc hriften/Ü berschrift 1/War tung @ 0\mod_1110193029776_48.doc @ 1538 @ 1 @ 1 Maintenance Pos : 122 /WBV/Pumpen/Warnhinweise/Gefahr /Verletzungsgefahr durch Stol per n auf rutsc higem U ntergrund @ 61\mod_1317048539608_48.doc @ 316982 @ @ 1 Risk of injury from stumbling on slippery floor •... -
Page 25: Buffer Chamber Oil Types
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 131 /WBV/Pumpen/Wartung/Sperr kammer/002 Sperrkammeröls orten @ 59 \mod_1313745246228_48.doc @ 311853 @ 4 @ 1 For optimum functioning of the mechanical seals, we recommend for standard pumps the buffer chamber oils: Chap. “Buffer chamber oil types". -
Page 26: Inspecting And Changing The Buffer/Quenching Fluid
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 134 /Übersc hriften/Ü berschrift 3 /Kontr olle und Wec hs el der Sperr - oder Quenc hfl üssig keit @ 0\mod_1109929139988_48.doc @ 1308 @ 3 @ 1 7.1.2 Inspecting and changing the buffer/quenching fluid Pos : 135 /WBV/Pumpen/Wartung/Sperr kammer/002 Kontroll e und Wec hsel der Sperr -/Quenc hflüssigkeit @ 58\mod_1312375420472_48.doc @ 308252 @ @ 1... - Page 27 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Trouble indication Trouble at the sealing system after the running period may be displayed: • severe contamination of the buffer fluid in the tank • escape of buffer fluid (tank is empty) •...
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Page 28: Unpressurised Quenching Fluid Tank
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 141 /WBV/Pumpen/Wartung/Sperr kammer/002 Sperrkammeraufbau - Pumpe mit druc klos em Quenc hflüs sigkeits behälter @ 59\mod_1313570923840_48.doc @ 310762 @ 4 @ 1 7.1.3.2 Unpressurised quenching fluid tank Fig. "Pump with quenching fluid tank, without pressure valve"... -
Page 29: Pressure Valve
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 144 /WBV/Pumpen/Wartung/Sperr kammer/002 Sperrkammeraufbau - Pumpe mit Dr uc khal teventil @ 59\mod_1313571038137_48.doc @ 310792 @ 4 @ 1 7.1.3.3 Pressure valve Fig. “Pump with pressure valve, without buffer fluid tank”... -
Page 30: Dry Buffer Chamber
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 152 /WBV/Pumpen/Wartung/Sperr kammer/002 Sperrkammeraufbau - Pumpe mit troc kener Sperr kammer @ 58\mod_1312529268623_48.doc @ 308493 @ 4 @ 1 7.1.3.5 Dry buffer chamber This sealing system is only used if no buffer chamber medium is permitted to get into the pump medium. -
Page 31: Circulation System On The Cartridge Mechanical Seal
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 154 /WBV/Pumpen/Wartung/Sperr kammer/002 Zir kul ati onss ystem Intro @ 59 \mod_1313149240649_48.doc @ 310109 @ 4 @ 1 7.1.3.6 Circulation system on the cartridge mechanical seal With a circulation system on the cartridge mechanical seal, the buffer chamber is located only in the cartridge housing. -
Page 32: Draining And Flushing The Buffer Chamber
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 157 /WBV/Pumpen/Wartung/Sperr kammer/002 Zir kul ati onss ystem - Empfehl ung @ 60\mod_1316431811684_48.doc @ 316653 @ @ 1 We recommend the flushing operation as specified in Fig. “Flushing operation - parallel": •... -
Page 33: Gearbox
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 162 /Übersc hriften/Ü b erschrift 2 /Getriebe @ 58\mod_1312539252318_48.doc @ 308611 @ 2 @ 1 Gearbox Pos : 163 /Übersc hriften/Ü berschrift 3 /Getriebeöl @ 58\mod_1312539820622_48.doc @ 308699 @ 3 @ 1 7.2.1... - Page 34 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 171 /Grafi ke n/Pumpen/WBV/War tung/Getriebe/VX Getriebeöl wec hsel @ 58\mod_1312544053777_48.doc @ 308816 @ @ 1 VX100: Horizontal installation Vertical installation VX100 with flange-mounted electric motor: Vertical installation VX136/VX186: Horizontal installation Vertical installation Fig.
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Page 35: Greasing Of Sealing Prechamber
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 173 /Übersc hriften/Ü berschrift 2 /Abschmi eren des Dic htungs vorraums @ 0 \mod_1109928103761_48.doc @ 1258 @ 2 @ 1 Greasing of sealing prechamber Pos : 174 /WBV/Pumpen/Wartung/Dic htungs vorraum absc hmi eren/002 nur bei Baurei he VX136 und VX186 @ 58\mod_1312793538196_48.doc @ 308853 @ @ 1 (only for series VX136 and VX186) Pos : 175 /WBV/Pumpen/Wartung/Dic htungs vorraum absc hmi eren/002 Schmi erni ppel Intr o @ 58 \mod_1312793679022_48.doc @ 308883 @ @ 1... -
Page 36: Repair
Pos : 184 /WBV/Pumpen/Ins tandsetzung/002 U mbauten und Ersatzteile - Pumpen @ 59\mod_1313666909410_48.doc @ 311489 @ @ 1 Modifications or changes to the pump are only permissible after consultation with Vogelsang. Only accessory parts approved by Vogelsang or original spare parts can be used. The use of other parts invalidates the guarantee for any resulting damage. -
Page 37: Before Opening The Q Or Qd Cover
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 186 /Übersc hriften/Ü berschrift 2 /Vor Öffnen des Q oder QD-Dec kels @ 59\mod_1313580281925_48.doc @ 310852 @ 2 @ 1 Before opening the Q or QD cover Pos : 187 /WBV/Pumpen/Ins tandsetzung/002 Hi nweis e vor Öffnen der D ec kel @ 58\mod_1312800871199_48.doc @ 309029 @ @ 1 Before opening the Q and QD cover: •... -
Page 38: Opening The Qd Cover
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 193 /Übersc hriften/Ü berschrift 2 /Öffnen des QD-Dec kels @ 41\mod_1273581894246_48.doc @ 184933 @ 2 @ 1 Opening the QD cover Pos : 194 /WBV/Pumpen/Ins tandsetzung/002 Öffnen des QD-Dec kels @ 58\mod_1312808754006_48.doc @ 309123 @ @ 1 ... -
Page 39: Closing The Cover Plate For Qd/Qd Marathon-Pumps
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 197 /Übersc hriften/Ü berschrift 2 /Sc hließ en des QD-Dec kels @ 5\mod_1164099463032_48.doc @ 23657 @ 2 @ 1 Closing the cover plate for QD/QD Marathon-pumps Pos : 198 /WBV/Pumpen/Ins tandsetzung/002 Sc hließ en des QD-Dec kels (Pumpen) @ 11\mod_1172739119665_48.doc @ 37435 @ @ 1 ... -
Page 40: Rotary Lobe Change
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 201 /Übersc hriften/Ü berschrift 2 /Dr ehkol benwechs el @ 0\mod_1118220499157_48.doc @ 3203 @ 2 @ 1 Rotary lobe change Pos : 202 /Grafi ken/Pumpen/WBV/Instands etzung/Kolbenwechs el/Anordnung von HiFlo und HiFlo pl us-Drehkolben @ 58\mod_1312897797431_48.doc @ 309361 @ @ 1... -
Page 41: Rotary Lobe Change - Series Vx100Q, Vx136Q, Vx186Q
HiFloplus-rotary lobes, in contrast to HiFlo rotary lobes, have a second groove. The groove, which in the “arrangement HiFloplus" is not to be used, is marked in red. Pos : 205 /Übersc hriften/Ü berschrift 3 /Dr ehkol benwechs el - Baur eihen VX100Q, VX136Q, VX186Q @ 58\mod_1312809551600_48.doc @ 309153 @ 3 @ 1 8.7.1 Rotary lobe change - series VX100Q, VX136Q, VX186Q Pos : 206 /WBV/Pumpen/Ins tandsetzung/002 Kol benwec hsel Q-Baurei he @ 58\mod_1312810307493_48.doc @ 309272 @ @ 1... -
Page 42: Position Of Pressure Disk And Spring Washer
Correct position: Attention! Incorrect assembly: Fig. 22: Position of pressure disk and spring washer Pressure disk Spring washer (1 piece for VX100Q and VX186Q, 2 pieces for VX136Q) Pos : 212 /---Seitenumbruc h--- @ 21\mod_1201696136229_0.doc @ 80575 @ @ 1 42/61... -
Page 43: Rotary Lobe Change - Series Vx136Qd, Vx186Qd
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 213 /Übersc hriften/Ü berschrift 3 /Dr eholbenwec hs el - Baurei he VX136QD , VX186QD @ 58\mod_1312809677379_48.doc @ 309182 @ 3 @ 1 8.7.2 Rotary lobe change - series VX136QD, VX186QD Pos : 214 /WBV/Pumpen/Ins tandsetzung/002 Kol benwec hsel QD-Baurei he @ 58\mod_1312888299375_48.doc @ 309332 @ @ 1... -
Page 44: Rotary Lobe Change - Series Vx136Qdm2, Vx186Qdm2
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 217 /Übersc hriften/Ü berschrift 3 /Dr ehkol benwechs el - Baur eihe VX136QDM2, VX186QDM 2 @ 58\mod_1312809816458_48.doc @ 309212 @ 3 @ 1 8.7.3 Rotary lobe change - series VX136QDM2, VX186QDM2 Pos : 218 /WBV/Pumpen/Ins tandsetzung/002 Kol benwec hsel QDM 2-Baur eihe 1. -
Page 45: Tightening Torques Of The Hex Socket Head Screw Or Strain Screw For Mounting The Pressure Disk
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 221 /Übersc hriften/Ü berschrift 3 /Anziehdr ehmomente der Z ylinder - oder D ehnschr aube z ur Montage der Druc ksc hei be @ 59\mod_1313142540367_48.doc @ 310021 @ 3 @ 1 8.7.3.1... -
Page 46: Change Of Cartridge Mechanical Seal
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 230 /Übersc hriften/Ü berschrift 2 /C artridge- Gleitri ngdic htungs wechsel @ 0\mod_1109928702779_48.doc @ 1288 @ 2 @ 1 Change of cartridge mechanical seal Pos : 231 /WBV/Pumpen/Warnhinweise/Maschi nengefahr/Werkstoff Dur onit für Gl eitringe @ 59\mod_1313063855876_48.doc @ 309816 @ @ 1 Material Duronit for seal rings Mechanical seals made of 'Duronit' can only be used up to an operating pressure of 10 bar. - Page 47 Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 235 /Grafi ken/Quic kMi x/WBV/Ins tandsetzung/C artridge- Gleitring dichtungs wechs el/C artridge- Gleitri ngdichtung D emontage am Getriebe Pumpe/Quic kMi x @ 59\mod_1313583552206_48.doc @ 310910 @ @ 1 Hex socket set screw...
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Page 48: Cartridge Mechanical Seal Change On The Qd Cover
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 238 /Übersc hriften/Ü berschrift 3 /C artridge- Gleitri ngdic htungs wechsel am QD-Dec kel @ 58\mod_1312968780602_48.doc @ 309571 @ 3 @ 1 8.9.2 Cartridge mechanical seal change on the QD cover Pos : 239 /WBV/Pumpen/Ins tandsetzung/002 Wec hsel der Car tridge-Gl eitring dichtung am QD-Dec kel - VX..QD @ 64\mod_1322579393318_48.doc @ 334224 @ @ 1... -
Page 49: Adjusting Of Pump Housing Segments
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 241 /Übersc hriften/Ü berschrift 2 /N ac hstellen der Gehäusehalbsc halen @ 0\mod_1109928758764_48.doc @ 1293 @ 2 @ 1 8.10 Adjusting of pump housing segments Pos : 242 /WBV/Pumpen/Ins tandsetzung/002 N ac hstellen der Gehäusehal bsc halen @ 58\mod_1312970009205_48.doc @ 309631 @ @ 1 Should the pump housing shells wear out, they can be readjusted. -
Page 50: Reducing The Starting Torque
Pos : 247 /WBV/Pumpen/Ins tandsetzung/002 R eduzi erung des Anlaufmoments VX100/136/186 - Q @ 58\mod_1312980850254_48.doc @ 309691 @ 33 @ 1 With the series VX100Q, VX136Q and VX186Q, the starting torque can be reduced by installation of thin wear plates (series …QVVA excepted) or by the installation of shims between rotary lobes and wear plates. -
Page 51: Increasing The Gap By Installing Shims Between Rotary Lobe And Wear Plate
• VX136Q, VX186Q: Slide a new shim in front of the 1st rotary lobe on the shaft. VX100Q: Replace the shims. • In addition put one shim on each of the four distance nuts of the Q cover to adjust the gap accordingly. -
Page 52: Maintenance Plan
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 249 /Übersc hriften/Ü berschrift 1/War tungspl an @ 59\mod_1313059497487_48.doc @ 309728 @ 2 @ 1 Maintenance plan Pos : 250 /WBV/Pumpen/Wartungspl an/002 T abelle Wartungshi nweis e @ 58\mod_1312363377882_48.doc @ 308134 @ @ 1... -
Page 53: Service Plan
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 253 /Übersc hriften/Ü berschrift 1/Ser vic epl an @ 0\mod_1109925815762_48.doc @ 1173 @ 1 @ 1 10 Service Plan Pos : 254 /WBV/Pumpen/Ser vic eplan/002 Ser vic eplan VX100, VX136. VX186 @ 59\mod_1313667955723_48.doc @ 311658 @ @ 1 Warranty is valid only when service intervals acc. -
Page 54: Trouble-Shooting
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 256 /Übersc hriften/Ü berschrift 1/Hilfestellung bei Eins atz probl emen @ 1 \mod_1127818361779_48.doc @ 4633 @ 1 @ 1 11 Trouble-shooting Pos : 257 /WBV/Pumpen/Tr oubleShooti ng/Hilfes tell ung bei Ei ns atz problemen @ 62\mod_1319012667066_48.doc @ 323343 @ 22 @ 1 11.1 Troubleshooting... -
Page 55: Help
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 11.2 Help Observe notes and Possible cause Possible measure safety notes chap. Pump is not priming Fill the pump with fluid. “Pump drives and Incorrect direction of rotation Change the pump's direction of rotation. -
Page 56: Specifications
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 259 /Übersc hriften/Ü berschrift 1/T echnisc he Daten @ 0\mod_1109925872508_48.doc @ 1178 @ 1 @ 1 12 Specifications Pos : 260 /Übersc hriften/Ü berschrift 2 /Wer kstoffbesc hrei bung für Drehkolben @ 59\mod_1313060924433_48.doc @ 309757 @ 2 @ 1 12.1 Material description for rotary lobes... -
Page 57: Vx100 - Technical Data
Pos : 264 /Übersc hriften/Ü berschrift 2 /VX100 - Technisc he Daten @ 31\mod_1223634462305_48.doc @ 105381 @ 2 @ 1 12.2 VX100 – Technical data Pos : 265 /WBV/Pumpen/T ec hnis che D aten/002 T echnisc he Daten VX100Q @ 59\mod_1313668396107_48.doc @ 311688 @ @ 1 Pump size of series Theoretical capacity* Max. -
Page 58: Vx136 - Technical Data
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 271 /Übersc hriften/Ü berschrift 2 /VX136 - Technisc he Daten @ 31\mod_1223634578963_48.doc @ 105413 @ 2 @ 1 12.4 VX136 – Technical data Pos : 272 /WBV/Pumpen/T ec hnis che D aten/002 T echnisc he Daten VX136 @ 64\mod_1322577542573_48.doc @ 334164 @ @ 1... -
Page 59: Putting Out Of Operation And Disposal
Operating instructions Rotary lobe pump VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2 Pos : 279 /Übersc hriften/Ü berschrift 1/Auß erbetriebnahme und Entsorgung @ 61\mod_1317978333373_48.doc @ 319953 @ 2 @ 1 13 Putting out of operation and disposal Pos : 280 /WBV/Pumpen/Auß erbetri ebnahme und Ents orgung/Außer betriebnahme und Ents orgung @ 61\mod_1317979502741_48.doc @ 319983 @ @ 1 Disconnect pump from the power supply or the PTO drive. -
Page 60: Declaration Of Installation
The technical documents according to annex VII B have been prepared and can if necessary be obtained from: Ms Ilona Ballmann; Hugo Vogelsang Maschinenbau GmbH; D-49632 Essen/Oldb., Germany Pos : 283.2.8 /EG- Er klär ung/Einbauer klär ung/Einz el module/ 5- Er klär ung Sicherheits anforderungen "Sprachen si ehe Änderungsbesc hrei bung" @ 52\mod_1294752778095_48.doc @ 243305 @ @ 1 All basic health and safety requirements according to Annex I of the above-mentioned directive are applied and observed. - Page 61 Vogelsang Česká Republika Vogelsang México Vogelsang Brasil Vogelsang CZ s.r.o. Vogelsang De México S de R.L. de C.V. Vogelsang Brasil Ltda. CZ-163 00 Praha 6 MX-México City, DF CP 02300 BR-Vinhedo, SP 13280-000 +52 1 55 35 02 38 87...
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