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Summary of Contents for Vogelsang FX116
- Page 1 2016-01-18 *WBV.PU.003.EN FX116 V1.0* WBV.PU.003.EN FX116 V1.0 Operating Instructions Rotary Lobe Pump FX116 *WBV.PU.003.EN FX116 V1.0* 2016-01-18 WBV.PU.003.EN FX116 V1.0 1/45...
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Page 2: Issuer
© 2016 Hugo Vogelsang Maschinenbau GmbH Registered trademarks of Vogelsang Vogelsang, RotaCut, PreMix, HiFlo, ACC, CFC, BioCrack, XTill, EnergyJet and BioCut are registered trademarks of Hugo Vogelsang Maschinenbau GmbH. ®... -
Page 3: Table Of Contents
Each product is developed and built so that you can work more successfully. We call it quite simply: ENGINEERED TO WORK If you want to know more about our company or put forward requests or suggestions, a wealth of information can be found at www.vogelsang.info Table of contents Issuer ................................. 2 Table of contents .............................. - Page 4 Dimension sheet / drawing • Characteristic line • EC declaration of conformity Optional: • Technical information on drive system • Technical information on safety devices Please read and adhere to the information and instructions in the relevant documents. WBV.PU.003.EN FX116 V1.0...
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Page 5: User Information
Read the operating instructions thoroughly. All of the points presented in these instructions must be understood and observed by those persons responsible for the installation, operation, maintenance and repair of the machine. Vogelsang does not accept any liability for damage resulting from failure to comply with these operating instructions. KEEP FOR FUTURE REFERENCE Please keep the manual ready at hand to ensure easy access to the necessary information at all times. -
Page 6: Explanation Of Symbols
Refers to a dangerous situation in which failure to comply with the safety note could result in death or serious injuries. DANGER Refers to an (extremely) dangerous situation in which failure to comply with the safety note will result in death or serious injuries. WBV.PU.003.EN FX116 V1.0... -
Page 7: Machine Versions Described Here
PTO drive Combustion engine drive • Chapter "System control" With or without system control The machines listed in these operating instructions are subject to the Machinery Directive (2006/42/EC), see sample printout in Chapter "EC declaration". WBV.PU.003.EN FX116 V1.0... -
Page 8: Ec Declaration
Applied national standards and technical specifications: DIN EN 82079-1:2012 DIN 4844-1:2012 DIN 4844-2:2012 DIN ISO 3864-1:2012 The person authorized to compile the technical documentation is: Hugo Vogelsang Maschinenbau GmbH; Holthöge 10-14; 49632 Essen (Oldb.), Germany 49632 Essen, 2015-09-30 Harald Vogelsang (Managing Director) WBV.PU.003.EN FX116 V1.0... -
Page 9: Specifications
When using the pump for a highly viscous medium, the pump speed must be reduced according to the material's viscosity, to prevent the intake flow from breaking off on the suction side (cavitation protection). Weights and dimensions For the machine's weight and dimension specifications, see "Dimension sheet" WBV.PU.003.EN FX116 V1.0... -
Page 10: Material Description For Rotary Lobes
(pure material) Table: Material description consult Vogelsang in the event of the combination of "high differential pressure and high temperatures" ** drinking water approvals: KTW, DVGW-Arbeitsblatt, W 270, WRAS, BELAQUA Please consult us • If you require combinations with high differential pressure and high temperatures – (see * in Table "Material description"). -
Page 11: Safety
Failure to comply with the instructions and safety information specified in this manual may result in serious hazards. In the event of any abnormalities and/or signs relating to the safety of the product supplied by Vogelsang, please contact us without delay via: produktsicherheit@vogelsang-gmbh.com... -
Page 12: Personnel Qualification
Safety devices may only be connected and checked by qualified technical personnel. • Electrical work and work on the electrical system may only be performed by qualified electricians. Vogelsang must always be consulted prior to any system-specific activities that are not described in this manual. -
Page 13: Intended Use
The pumps described in these operating instructions are not intended for use in potentially explosive atmospheres. Any other use is contrary to the intended use. Vogelsang is not liable for any damage resulting from such incorrect use. General safety notes... - Page 14 Drain the pump by running the pump in either direction (forward or reverse), until all liquid is drained out of the pump. You can use drain cocks in the connectors to do this. • To completely drain the pump chamber, remove the bearing housing. • Before start-up, refill with fluid. WBV.PU.003.EN FX116 V1.0...
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Page 15: Warning And Safety Stickers On The Machine
VAU.133 Fig. 1: Positions of the warning and safety labels (example only, the position of the stickers can vary depending on the size) Before machine start-up, operating instructions must be VAU.133 read! WBV.PU.003.EN FX116 V1.0... -
Page 16: Transport, Storage
Transport, storage Transport, storage Transport Pump without drive, without base Pump with drive and connectors on base B Pump with drive and connectors on base C Fig. 2: Transport aids WBV.PU.003.EN FX116 V1.0... -
Page 17: Storage
The products should be protected against light, especially direct sunlight and strong artificial light with a high proportion of ultraviolet. After a storage period of five years or more and before start-up we recommend: • Checking and renewing (if necessary) all wetted gaskets and rotary lobes • Changing the gear oil WBV.PU.003.EN FX116 V1.0... -
Page 18: Assembly
(part no. PBT.013 and/or PBT.014). • Ensure that the pump is tension-free upon installation and also during operating. upright horizontal suspended Fig. 3: Installation variants WBV.PU.003.EN FX116 V1.0... -
Page 19: Pipes
Therefore, ensure that no medium is left in the pump. • Attention – if a connector with a sight glass is installed on the suction side: The pressure must not exceed max. 2 bar during reverse pumping Fig. "Flow direction with pump units". WBV.PU.003.EN FX116 V1.0... -
Page 20: Fig. 4: Long Suction Lines
Suction lines over 30 m must be laid with a slope of at least 2 x pipe diameter in the direction of flow, ensuring that the pipeline can never run dry Fig. "Long suction lines". Fig. 4: Long suction lines WBV.PU.003.EN FX116 V1.0... -
Page 21: Direction Of Flow
Fig. 5: Flow direction with motor drive 6.3.2 Pump with PTO drive If you are using tractor driven pumps with two drive shafts, connect either the upper or lower cardan shafts thus determining the flow direction. Fig. 6: Flow direction with PTO drive WBV.PU.003.EN FX116 V1.0... -
Page 22: Pump Systems
If a connector has a sight glass, the sight glass may burst if the pressure is too high. A connector with a sight glass must be installed on the suction side. The pressure may not exceed max. 2 bar during reverse pumping. A Sight glass Fig. 7: Flow direction with pump units WBV.PU.003.EN FX116 V1.0... -
Page 23: Connectors
Clean threads and contact surfaces. Apply anti-seize paste (part no. BKL.014/BAS.001) evenly and in sufficient quantity to the screw head face and bearing face and to the thread using a brush or filling knife etc. to avoid seizing of stainless steel. WBV.PU.003.EN FX116 V1.0... -
Page 24: Base, Support Surface For Machine
Before performing adjustments or repair work on the coupling, switch the machine off and secure it against being switched on again. WBV.PU.003.EN FX116 V1.0... -
Page 25: Coupling Orientation
ATTENTION Vibration and wear due to incorrectly oriented coupling! If completely assembled at the Vogelsang plant, the alignment between the machine and the motor has been optimally adjusted. In the case of a drive provided by the operator, the tolerance specifications of the manufacturer of the coupling must be complied with. -
Page 26: Coupling Guard
Secure the hand cart against toppling or rolling during standstill and when the pump is in operation. 6.5.7 Machine on three-point base WARNING Risk of crushing or concussion due to falling machine caused by insufficient stability! Before operating the pump, ensure that the three-point base is properly attached and secured to the tractor. WBV.PU.003.EN FX116 V1.0... -
Page 27: Drive
Note that the PTC resistor of the geared motor must be connected to the terminals provided on the pump control, to a PTC control unit or to a variable frequency drive with a PTC input (each available as an option). • Install a maintenance switch in close proximity to the machine (recommendation). WBV.PU.003.EN FX116 V1.0... -
Page 28: Hydraulic Drive
• Connect the overflow oil line in accordance with the manufacturer's instructions. • Replace hydraulic hose lines that show signs of damage or ageing. Only use genuine Vogelsang hydraulic hose lines. • The date of manufacture of the hydraulic hose line is displayed on the pressing component of the connector. -
Page 29: Combustion Engine Drive
If cardan shafts are connected or aligned incorrectly, this can result in noise generation and vibration hazards. • Always follow the instructions of the cardan shaft manufacturer. • Observe permissible flex angle and minimum profile overlapping of the cardan shafts. WBV.PU.003.EN FX116 V1.0... - Page 30 Pos : 103 /WBV/Pumpen/Warnhinweis e/Gefahr/Keine Ü berdruc ksic her ung durc h Betriebs momentbegrenz ung @ 59 \mod_1313415621053_6.doc x @ 310268 @ @ 1 This operating torque limitation is not an overpressure safety control device for the pump (see 'Theoretical operating torque’ in Chapter "Specifications".) WBV.PU.003.EN FX116 V1.0...
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Page 31: System Control
Increasing acceleration and deceleration times Reduces pressure peaks Reduces the risk of pipe vibrations A variable frequency drive with a linear torque characteristic line is to be used. The starting torque / nominal torque ratio must be > 1.3. WBV.PU.003.EN FX116 V1.0... -
Page 32: Start-Up
Is the flow direction OK? Check the pump’s direction of rotation. Is the pipe system tight and free of leakage? Is unobstructed flow guaranteed in the pipe system? Positive displacement pumps must never be operated in a sealed pipe. WBV.PU.003.EN FX116 V1.0... -
Page 33: Checks After Start-Up
Checks after start-up 20 hours after start-up, perform the maintenance intervals in Chap. “Maintenance plan”. This includes checking the tightening torque of the hexagon head bolt. Tightening torque M 12 hexagon head bolt, 12.9: 140 Nm WBV.PU.003.EN FX116 V1.0... -
Page 34: Maintenance
The operator must inform his or her staff about any potentially hazardous substances in working materials or media. • To protect against fluids spraying out, carefully and slowly open the gearbox. Cover the valves or screws to be removed with a cloth or similar item where appropriate. WBV.PU.003.EN FX116 V1.0... -
Page 35: Gearbox
The hexagon head screw plug 1 must always be on top of the pump, the magnetic hexagon head screw plug 2 on the bottom of the pump. • Tightening torque for mounting the hexagon head screw plugs 60 Nm WBV.PU.003.EN FX116 V1.0... -
Page 36: Oils
Maintenance Oils Vogelsang standard oil for the pump gearbox Part number BSS.006 Description EP (Extreme Pressure) gear oil Trade name (Fuchs) Titan Gear MP 90 Characteristics Test acc. to SAE class 90 (85W-90) DIN 51512 or SAE J306c Kinematic viscosity DIN 51562 at 40 °C... -
Page 37: Repair
Conversion and spare parts Modifications or changes to the machine are only permissible after consultation with Vogelsang. Only accessory parts approved by Vogelsang or genuine spare parts may be used. The use of other parts invalidates the guarantee for any resulting damage. -
Page 38: Installation Of Gears
Drive end at the fixed bearing FX116 With groove PRS0340 At gearbox side at the floating bearing Rotary lobe change Rotary lobe change A rotary lobe change may only be performed by a qualified workshop. . Please contact our service department WBV.PU.003.EN FX116 V1.0... -
Page 39: Troubleshooting
Tighten in accordance with manufacturer's Belt tension too low "Installation of pump and specifications. motor on base" Coupling not correctly Check the orientation and align according to WBV.PU.003.EN FX116 V1.0... - Page 40 Increase speed, decrease medium temperature, "Repair" nominal value replace wear parts. Medium temperature above Reduce medium temperature. the nominal value "Intended use", "Material description for rotary lobes" Medium temperature below Increase medium temperature (after consulting the nominal value Vogelsang). WBV.PU.003.EN FX116 V1.0...
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Page 41: Putting Out Of Operation And Disposal
Environmentally friendly disposal Working materials such as oils, hydraulic fluids and dangerous media should be treated as hazardous waste and disposed of properly. Hand over the pump for scrapping. Observe notices and safety notes Chap. “Transport, storage”. WBV.PU.003.EN FX116 V1.0... -
Page 42: Maintenance Plan
Retighten the screws and nuts for fastening the motor and the machine on the base • Check fixed screw connection of coupling guard (base C) • Check the tightening torque • Change gear oil Every 500 operating hours, at least once every three months: Check gear oil WBV.PU.003.EN FX116 V1.0... -
Page 43: 12.3 Additional Maintenance Intervals For Pumps With Belt Drive
Check belt tension and belt orientation After 0.5 to 4 operating hours: Check belt tension Every 6 months: • Check belt tension • Check belts and pulleys for wear. In the event of clear signs of wear, check the belt orientation. WBV.PU.003.EN FX116 V1.0... -
Page 44: Service Plan
Service plan 13 Service plan Guarantee The guarantee is valid only if maintenance and service work is performed and documented acc. to Chap. “Maintenance plan”. Serial number: _________________________ On pumps with belt drive: Sign- Date Name ature WBV.PU.003.EN FX116 V1.0... - Page 45 S.de R.L. de CV vogelsang-czech.cz vogelsang.mx Finnland Österreich Vogelsang Oy Vogelsang Austria GmbH Vogelsang USA Ltd. vogelsang.fi vogelsang-austria.at vogelsangusa.com Frankreich Polen Vogelsang France S.A.R.L. Vogelsang Poland Sp. z o.o. vogelsang.fr vogelsang.pl Großbritannien Rumänien Vogelsang Ltd. Vogelsang Romania SRL vogelsang.co.uk vogelsang.ro WBV.PU.003.EN FX116 V1.0...
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