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Vogelsang Manuals
Water Pump
VX Series
Manual
Vogelsang VX Series Manual
Rotary lobe pumps
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 User Information
Using the Operating Instructions
Warning Signs, Danger Symbols, Information
Presentation Convention
2 Intended Purpose
3 Safety
General Safety Notes
Training of Persons
Warning and Safety Notes on the Pump
Fig. 1: Warning and Safety Stickers
4 Direction of Flow
Drive Units
PTO Drive
Fig. 2: Flow Direction with Motor Drive
Fig. 3: Flow Direction with PTO Drive
Marathon Pumps
Fig. 4: Flow Direction with Marathon Pumps
Pump Systems
Injectionsystem
Fig. 5: Flow Direction with Pump Units
Fig. 6: Flow Direction with Injectionsystem
5 Assembly
Transport
Vx100Q, Vx136Q
Fig. 7: Transport Aids - Pump Type Q
Fig. 8: Transport Aids - Pump Types QD and QDM2
Fig. 9: Transport Aids - Pump with Flange-Mounted Electric Motor
Fig. 10: Transport Aids - Pump on Base, Type Inline
Fig. 11: Transport Aids - Pump on Base, Type Belt Drive
Pump and Motor on Base
Fig. 12: Orientation Procedure
Installation in Pipe Systems
Fig. 13: Installation Versions
Pipes and Connectors
Fig. 14: Tightening Sequence
Suction Lines
Discharge Pipes
Fig. 15: Long Suction Lines
Notes on the Control
Connection to the Power Supply
Electric Drive
Hydraulic Drive
6 Start-Up
Check List before Start-Up
7 Maintenance
Buffer Chamber
Buffer or Quenching Fluid - Type
Buffer or Quenching Fluid - Quantity
Buffer or Quenching Fluid - Inspection and Change
Buffer Chamber Assemblies
Pressurisable Buffer Fluid Tank
Fig. 16: Buffer Chamber Monitoring
Depressurised Quenching Fluid Tank
Fig. 17: Pump with Quenching Fluid Tank, Without Pressure Valve
Pressure Valve
Plug
Fig. 18: Pump with Pressure Valve, Without Buffer Fluid Tank
Dry Buffer Chamber
Fig. 19: Installation Example - Dry Buffer Chamber
Circulation System on the Cartridge Mechanical Seal
Fig. 20: Flushing Operation
Draining and Cleaning the Buffer Chamber
Gearbox
Gear Oil - Grade
Gear Oil - Quantity
Gear Oil - Inspection and Change
Fig. 21: Gear Oil Change VX100
Fig. 22: Gear Oil Change VX136, VX186, VX230
Greasing of Sealing Prechamber
Oils and Lubricants
8 Repair
Conversion and Spare Parts
Before Opening the Q or QD Cover
Opening the Q Cover
Closing the Q Cover
Fig. 23: Opening/Closing the Q Cover
Opening the QD Cover
Fig. 24: Opening/Closing the QD Cover
Closing the Cover Plate for QD/QD Marathon-Pumps
Fig. 25: Cleaning before QD Cover Assembly
Rotary Lobe Change
Fig. 26: Arrangement of Hiflo and Hifloplus
Rotary Lobe Change - VX100Q, VX136Q, VX186Q, VX230Q Series
Fig. 27: Rotary Lobe Change, Q Series
Fig. 28: Position of Pressure Disc and Spring Washer
Rotary Lobe Change - VX136QD, VX186QD, VX230QD Series
Fig. 29: Rotary Lobe Change, QD Series
Rotary Lobe Change - VX136QDM2, VX186QDM2 Series
Fig. 30: Rotary Lobe Change, QDM2 Series
Change of Wear Plates
Fig. 31: Installation Position of the Curved Wear Plates
Change of Cartridge Mechanical Seal
Change of Cartridge Mechanical Seal on the Gearbox
Fig. 32: Cartridge Mechanical Seal on the Gearbox
Cartridge Mechanical Seal Change on the QD Cover
Fig. 33: Cartridge Mechanical Seal on the QD Cover
Adjusting of Pump Housing Segments
Fig. 34: Adjustment of Pump Housing Segments
Reducing the Starting Torque
9 Maintenance Plan
10 Service Plan
11 Trouble-Shooting
Help
12 Specifications
Material Description for Rotary Lobes
VX100 - Technical Data
VX100 with Flanged Electric Motor - Technical Data
VX136 - Technical Data
VX186 - Technical Data
VX230 - Specifications
13 Long-Term Storage
14 Putting out of Operation and Disposal
15 Declaration of Installation
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Conversion and Spare Parts
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Vx136 - Technical Data
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Vx186 - Technical Data
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WELCOME TO VOGELSANG FACTORY TRAINING
Best Practices for Installation of
VX Rotary Lobe Pumps
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Summarization of Contents
Pump Storage
Storage Procedures
Detailed steps for short and long-term pump storage.
Recommissioning
Steps to prepare the pump for operation after storage.
Installation Preparation
Lockout & Tagout Safety
Critical safety procedure to prevent accidental startup.
Installation Hazard Awareness
Risks like over-pressurization and dry running.
Pump Handling and Moving
Moving Procedures
Lifting techniques for different pump assemblies.
Pump Installation
Flange Mounting and Grouting
Attaching flanges and optional grouting.
Coupling Alignment
Crucial for operational integrity and preventing wear.
Pressurized Oil Bottle System
System Overview and Operation
Function, components, location, and pressurizing.
Troubleshooting and Oil
Common issues and oil types.
Factory Data Card
Identification and configuration.
Startup and Operation
Startup Procedures
General startup, flow direction, and wiring.
Control Systems and Documentation
Panel setup, startup checklist, and identification.
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