Vogelsang VX186QD Manuals

Vogelsang VX186QD Manuals

Manuals and User Guides for Vogelsang VX186QD. We have 2 Vogelsang VX186QD manuals available for free PDF download: Operating Instructions Manual

Vogelsang VX186QD Operating Instructions Manual

Vogelsang VX186QD Operating Instructions Manual (79 pages)

Rotary Lobe Pump

Brand: Vogelsang | Category: Water Pump | Size: 3 MB

Table of Contents

Issuer
2
Table of Contents
3
User Information
6
Using the Operating Instructions
6
Presentation Convention
6
Explanation of Symbols
7
Machine Versions Described here
9
EC Declaration
10
Specifications
11
Material Description for Rotary Lobes
12
Injectionsystem
13
Fig. 1: Flow Direction with Injectionsystem
13
Name Plate
14
Fig. 2: Name Plate
14
Safety
15
Operator's Responsibilities
15
Personnel Qualification
16
Fields of Activity
16
Intended Use
17
General Safety Notes
17
Main Switch, Maintenance and Repair Switch
18
EMERGENCY STOP Shutdown (Main Switch)
18
Maintenance and Repair Switch
18
Warning and Safety Stickers on the Machine
19
Fig. 3: Positions of the Warning and Safety Labels
19
Transport, Storage
20
Transport
20
Fig. 4: Transport Aids
20
Storage
21
Assembly
22
Installation in Pipe Systems
22
Fig. 5: Installation Variants
22
Pipes
23
Fig. 6: Long Suction Lines
24
Direction of Flow
25
Pump with Motor Drive
25
Pump with PTO Drive
25
Fig. 7: Flow Direction with Motor Drive
25
Fig. 8: Flow Direction with PTO Drive
25
Pump Systems
26
Pumps with Injectionsystem
26
Fig. 9: Flow Direction with Pump Units
26
Pump Connection
27
Fig. 10: Tightening Sequence
27
Base, Support Surface for Machine
28
Machine Without Base
28
Machine and Motor on Base C (with Coupling)
28
Coupling Orientation
29
Fig. 11: Orientation Procedure
29
Coupling Guard
30
Fig. 12: Coupling Guard
30
Machine and Motor on Base B (Belt Drive)
31
Machine on Hand Cart
31
Machine on Three-Point Base
31
Drive
32
Electric Drive
32
Fig. 13: Vent Screw on the Gearbox (Removing the Seal)
33
Hydraulic Drive
34
Combustion Engine Drive
36
PTO Drive
37
System Control
38
Start-Up
39
Maintenance
41
Buffer Chamber
41
Pressurisable Buffer Fluid Tank
42
Fig. 14: Buffer Fluid Tank
42
Fig. 15: Filling/Draining the Buffer Chamber
43
Depressurised Quenching Fluid Tank
45
Fig. 16: Pump with Quenching Fluid Tank
45
Pressure Valve
46
Plugs
46
Fig. 17: Pump with Pressure Valve
46
Buffer or Quenching Fluid - Type
47
Buffer or Quenching Fluid - Quantity
47
Buffer or Quenching Fluid - Inspection and Change
47
Draining and Cleaning the Buffer Chamber
48
Dry Buffer Chamber" Sealing System
49
Fig. 18: Installation Example - Dry Buffer Chamber
49
Circulation System on the Cartridge Mechanical Seal
50
Fig. 19: Flushing Operation
50
Gearbox
51
Gear Oil - Grade
51
Gear Oil - Quantity
51
Gear Oil - Inspection and Change
51
Fig. 20: Gear Oil Change
52
Greasing of Sealing Prechamber
53
Oils and Lubricants
54
Repair
57
Conversion and Spare Parts
57
Opening the QD Cover
58
Fig. 21: Opening/Closing the QD Cover
58
Fig. 22: des Opening the QD Cover with Double Hinge
59
Rotary Lobe Change
60
Fig. 23: Rotary Lobe Change
60
Fig. 24: Hiflo and Hifloplus Arrangement
61
How the Lobe Puller Works
62
Fig. 25: Lobe Puller Components
62
Fig. 26: Hooking Puller Arm into Lobe
63
Fig. 27: Pulling out the Lobes with Lobe Puller
63
Change of Wear Plates
64
Fig. 28: Installation Position of the Curved Wear Plates
64
Change of Cartridge Mechanical Seal
65
Change of Cartridge Mechanical Seal on the Gearbox
65
Fig. 29: Cartridge Mechanical Seal on the Gearbox
66
Cartridge Mechanical Seal Change on the QD Cover
67
Fig. 30: Cartridge Mechanical Seal Change on the QD Cover
68
Closing the QD Cover
69
Fig. 31: Cleaning before QD Cover Assembly
69
Adjusting of Pump Housing Segments
70
Fig. 32: Adjustment of Pump Housing Segments
70
Reducing the Starting Torque
71
Troubleshooting
72
10.2 Help
72
Putting out of Operation and Disposal
74
Maintenance Plan
76
12.1 Maintenance Instructions
76
12.2 Maintenance Intervals
76
12.3 Additional Maintenance Intervals for Pumps with Belt Drive
77
Service Plan
78

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Vogelsang VX186QD Operating Instructions Manual

Vogelsang VX186QD Operating Instructions Manual (61 pages)

Rotary lobe pump

Brand: Vogelsang | Category: Water Pump | Size: 3 MB

Table of Contents

Table of Contents
3
User Information
4
Using the Operating Instructions
4
Warning Signs, Danger Symbols, Information
5
Presentation Convention
5
Intended Purpose
6
Safety Notes
6
General Safety Notes
6
Training of Persons
9
Warning and Safety Notes on the Pump
9
Warning and Safety Labels
10
Pump Drives and Direction of Flow
12
Drive Units
12
PTO Drive
13
Marathon Pumps
14
Pump Systems
14
Injectionsystem
15
Assembly
16
Transport
16
Assembly of Pump and Motor on Base
18
Installation the X-Ripper in Pipe Systems
19
Pump Installation
19
Pipelines and Connections
20
Suction Lines
20
Discharge Pipes
21
Notes on the Control
21
Variable Frequency Drive Operation
21
Connection to the Power Supply
22
Electric Drive
22
Hydraulic Drive
22
Start-Up
23
Check List before Start-Up
23
Maintenance
24
Buffer Chamber
24
Buffer Fluid or Quenching Fluid
24
Amount of Buffer Fluid or Quenching Fluid
24
Buffer Chamber Oil Types
25
Inspecting and Changing the Buffer/Quenching Fluid
26
Buffer Chamber Assemblies
26
Pressurised Buffer Fluid Tank
26
Unpressurised Quenching Fluid Tank
28
Pressure Valve
29
Plug (for Special Designs, Only, for Example Submersible Pumps)
29
Dry Buffer Chamber
30
Circulation System on the Cartridge Mechanical Seal
31
Draining and Flushing the Buffer Chamber
32
Gearbox
33
Gearbox Oil
33
Gearbox Oil Quantity
33
Gearbox Oil Grade
33
Checking and Changing the Gearbox Oil
33
Greasing of Sealing Prechamber
35
Repair
36
Conversion and Spare Parts
36
Before Opening the Q or QD Cover
37
Opening the Q Cover
37
Closing the Q Cover
37
Opening the QD Cover
38
Closing the Cover Plate for QD/QD Marathon-Pumps
39
Rotary Lobe Change
40
Rotary Lobe Change - Series VX100Q, VX136Q, VX186Q
41
Position of Pressure Disk and Spring Washer
42
Rotary Lobe Change - Series VX136QD, VX186QD
43
Rotary Lobe Change - Series VX136QDM2, VX186QDM2
44
Tightening Torques of the Hex Socket Head Screw or Strain Screw for Mounting the Pressure Disk
45
Change of Wear Plates
45
Change of Cartridge Mechanical Seal
46
Change of Cartridge Mechanical Seal on the Gearbox
46
Cartridge Mechanical Seal Change on the QD Cover
48
Adjusting of Pump Housing Segments
49
Reducing the Starting Torque
50
Increasing the Gap by Installing Thinner Wear Plates
50
Increasing the Gap by Installing Shims between Rotary Lobe and Wear Plate
51
Maintenance Plan
52
Service Plan
53
Trouble-Shooting
54
Help
55
Specifications
56
Material Description for Rotary Lobes
56
VX100 - Technical Data
57
VX100 with Flanged Electric Motor - Technical Data
57
VX136 - Technical Data
58
VX186 - Technical Data
58
Putting out of Operation and Disposal
59
Declaration of Installation
60

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