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Summary of Contents for Vogelsang R116
- Page 1 2013-10-17 *WBV.PU.003.EN R116* WBV.PU.003.EN R116 Operating Instructions Rotary Lobe Pump R116 *WBV.PU.003.EN R116* 2013-10-17 WBV.PU.003.EN R116 1/46...
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Page 2: Issuer
© 2013 Hugo Vogelsang Maschinenbau GmbH Registered trademarks of Vogelsang Vogelsang, Vogelsang Logo, RotaCut, HiFlo, ACC, CFC, BioCrack, XTill and EnergyJet are registered trademarks of Hugo Vogelsang Maschinenbau GmbH. ®... -
Page 3: Table Of Contents
Each product is developed and built so that you can work more successfully. We call it quite simply: ENGINEERED TO WORK If you want to know more about our company or put forward requests or suggestions, a wealth of information can be found at www.vogelsang.info Table of contents Issuer ................................. 2 Table of contents .............................. - Page 4 Fig. 7: Flow direction with pump units ......................21 Fig. 8: Tightening sequence ..........................22 Fig. 9: Orientation procedure ........................... 24 Fig. 10: Gear oil change ..........................34 Fig. 11: Grease nipple (1) ..........................35 Fig. 12: Installation of gears ..........................39 WBV.PU.003.EN R116...
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Page 5: User Information
Read the operating instructions thoroughly. All of the points presented in these instructions must be understood and observed by those persons responsible for the installation, operation, maintenance and repair of the machine. Vogelsang does not accept any liability for damage resulting from failure to comply with these operating instructions. KEEP FOR FUTURE REFERENCE Please keep the manual ready to hand to ensure easy access to the necessary information at all times. -
Page 6: Explanation Of Symbols
Refers to possible damage to machinery or property as a result of failure to comply with this note. NOTE Refers to further information and useful notes. ENVIRONMENTAL PROTECTION Refers to measures to be observed to prevent damage to the environment. WBV.PU.003.EN R116... -
Page 7: Machine Versions Described Here
Hydraulic drive PTO drive Combustion engine drive Chapter "System control" • With or without system control The machines listed in these operating instructions correspond to the Machinery Directive (2006/42/EC), see sample printout in Chapter "EC declaration". WBV.PU.003.EN R116... -
Page 8: Ec Declaration
DIN 4844-1:2012-06 DIN 4844-2:2012-12 DIN ISO 3864-1:2012-06 DIN EN 809:2012-10 DIN EN 12162:2010-05 The person authorized to compile the technical documentation is: Hugo Vogelsang Maschinenbau GmbH; Holthöge 10-14; 49632 Essen (Oldb.), Germany 49632 Essen, 2013-02-11 Harald Vogelsang (Managing Director) WBV.PU.003.EN R116... -
Page 9: Specifications
When using the pump for a highly viscous medium, the pump speed must be reduced according to the material's viscosity, to prevent the intake flow from breaking off on the suction side (cavitation protection). Weights and dimensions For the machine's weight and dimension specifications, see "Dimension sheet" WBV.PU.003.EN R116... -
Page 10: Material Description For Rotary Lobes
(pure material) Table: Material description consult Vogelsang in the event of the combination of "high differential pressure and high temperatures" ** drinking water approvals: KTW, DVGW-Arbeitsblatt, W 270, WRAS, BELAQUA Please consult us • If you require combinations with high differential pressure and high temperatures – (see * in Table "Material description"). -
Page 11: Safety
The pumps described in these operating instructions are not intended for use in potentially explosive atmospheres. Any other use is contrary to the intended use. Vogelsang is not liable for any damage resulting from incorrect use. General safety notes Before assembly, start-up, maintenance and repair of the machine, read the operating instructions in full and carefully observe the warning and safety notes. - Page 12 Drain the pump by running the pump in either direction (forward or reverse), until all liquid is drained out of the pump. You can use drain cocks in the connectors to do this. • To completely drain the pump chamber, remove the bearing housing. • Before start-up, refill with fluid. WBV.PU.003.EN R116...
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Page 13: Training Of Persons
Note: A qualification equivalent to technical training may also have been attained by many years of activity in the relevant field of work. WBV.PU.003.EN R116... -
Page 14: Warning And Safety Stickers On The Machine
The warning and safety stickers must not be removed and must be replaced immediately if damaged or lost. Positioning of the warning and safety stickers Fig. 1: Warning and safety stickers Item Sticker Part no. Meaning Before start-up of the pump, read the operating VAU.133 instructions! WBV.PU.003.EN R116... -
Page 15: Transport, Storage
Transport, storage Transport, storage Transport Pump without drive, without base Pump with drive and connectors on base B Pump with drive and connectors on base C Fig. 2: Transport aids WBV.PU.003.EN R116... -
Page 16: Storage
The products should be protected against light, especially direct sunlight and strong artificial light with a high proportion of ultraviolet. After a storage period of five years or more and before start-up we recommend: • Checking and renewing (if necessary) all wetted gaskets and rotary lobes • Changing the gear oil WBV.PU.003.EN R116... -
Page 17: Assembly
(part no. PBT.013 and/or PBT.014). • Ensure that the pump is tension-free upon installation and also during operating. upright horizontal suspended Fig. 3: Installation variants WBV.PU.003.EN R116... -
Page 18: Pipes And Connectors
Therefore, ensure that no medium is left in the pump. • Attention – if a connector with a sight glass is installed on the suction side: The pressure may not exceed max. 2 bar during reverse pumping Fig. "Flow direction with pump units". WBV.PU.003.EN R116... -
Page 19: Fig. 4: Long Suction Lines
Suction lines over 30 m must be laid with a slope of at least 2 x pipe diameter in the direction of flow, ensuring that the pipeline can never run dry Fig. "Long suction lines". Fig. 4: Long suction lines WBV.PU.003.EN R116... -
Page 20: Direction Of Flow
Fig. 5: Flow direction with motor drive 6.3.2 Pump with PTO drive If you are using tractor driven pumps with two drive shafts, connect either the upper or lower cardan shafts thus determining the flow direction. Fig. 6: Flow direction with PTO drive WBV.PU.003.EN R116... -
Page 21: Pump Systems
If a connector has a sight glass, the sight glass may burst if the pressure is too high. A connector with a sight glass must be installed on the suction side. The pressure may not exceed max. 2 bar during reverse pumping. A Sight glass Fig. 7: Flow direction with pump units WBV.PU.003.EN R116... -
Page 22: Connectors
The machine must be securely fastened to the supporting surface. The machine must never be held in position by the connected pipe because this could result in the screw connections breaking or failing. Retighten all motor fastening screws and nuts on the base after 20 operating hours. WBV.PU.003.EN R116... -
Page 23: Machine And Motor On Base
The machine may only be started up again after maintenance, repairs or trouble-shooting once all the protective equipment has been re-installed. • Before starting assembly and repair work on the coupling, switch the machine off and secure it against being switched on again. WBV.PU.003.EN R116... -
Page 24: Fig. 9: Orientation Procedure
Vibration and wear due to incorrectly oriented coupling! To protect the machine against damage caused by vibration, you must check the orientation of the coupling before start-up and correct it, as necessary, Fig. "Orientation procedure". Fig. 9: Orientation procedure WBV.PU.003.EN R116... -
Page 25: Machine On Hand Cart
Secure the hand cart against toppling or rolling during standstill and when the pump is in operation. 6.5.4 Machine on three-point base WARNING Risk of crushing or concussion due to falling machine caused by insufficient stability! Before operating the pump, ensure that the three-point base is properly attached and secured to the tractor. WBV.PU.003.EN R116... -
Page 26: Drive
• Install a maintenance switch in close proximity to the machine (recommendation). Before start-up or long-term storage The seal on the vent screw must be removed in order to prevent overpressure build-up in the gearbox and thus leakage. WBV.PU.003.EN R116... -
Page 27: Hydraulic Drive
• Observe the permissible hydraulic pressure and the permissible delivery rate. • Replace hydraulic hose lines that show signs of damage or ageing. Only use genuine Vogelsang hydraulic hose lines of the manufacturer. • The date of manufacture of the hydraulic hose line is displayed on the pressing component of the connector. -
Page 28: Combustion Engine Drive
Risk of burning due to exposed host surfaces! Parts of the exhaust system and the surface of the engine become hot during operation and must not be touched until they cool down again once the engine has been switched off. WBV.PU.003.EN R116... -
Page 29: Pto Drive
Pos : 103 /WBV/Pumpen/Warnhinweis e/Gefahr/Keine Ü berdruc ksic her ung durc h Betriebs momentbegrenz ung @ 59 \mod_1313415621053_6.doc x @ 310268 @ @ 1 This operating torque limitation is not a safety device to prevent pump overpressure (see 'Theoretical operating torque’ in Chapter "Specifications".) WBV.PU.003.EN R116... -
Page 30: System Control
Increasing acceleration and deceleration times Reduces pressure peaks Reduces the danger that pipeline vibrations occur A variable frequency drive with a linear torque characteristic line is to be used. The starting torque/nominal torque ratio must be > 1.3. WBV.PU.003.EN R116... -
Page 31: Start-Up
Positive displacement pumps may never be operated in a sealed pipe. Are the drain cocks closed, and is the pump filled with fluid? Put the pump into operation and check inlet and outlet pressure, speed and capacity. WBV.PU.003.EN R116... -
Page 32: Checks After Start-Up
(strain bolt) or the bearing cover on the drive end (slotted nut). Tightening torques Strain bolt Slotted nut M 16, 10.9: M 45: tighten with 200 Nm, then undo before tightening with 140 600 Nm Table: Tightening torques WBV.PU.003.EN R116... -
Page 33: Maintenance
To protect against fluids spraying out, carefully and slowly open the gearbox. Cover the valves or screws to be removed with a cloth or similar item where appropriate. Gearbox 8.1.1 Gear oil - grade We recommend the oils listed in Chapter "Oils and lubricants". 8.1.2 Gear oil - quantity 1 litre WBV.PU.003.EN R116... -
Page 34: Gear Oil - Inspection And Change
The hexagon head screw plug 1 must always be on top of the pump, the magnetic hexagon head screw plug 2 on the bottom of the pump. • Tightening torque for mounting the hexagon head screw plugs 60 Nm WBV.PU.003.EN R116... -
Page 35: Greasing Of Sealing Prechamber
After longer shutdowns (2-3 weeks) Lubricating grease - type We recommend the lubricating grease listed in Chapter "Oils and lubricants". Lubricating grease - quantity 5 shots per grease nipple with a lube gun Fig. 11: Grease nipple (1) WBV.PU.003.EN R116... -
Page 36: Oils And Lubricants
Maintenance Oils and lubricants Vogelsang standard oil for the pump gearbox Part number BSS.006 Description EP (Extreme Pressure) gear oil Trade name (Fuchs) Titan Gear MP 90 Characteristics Test acc. to SAE class 90 (85W-90) DIN 51512 or SAE J306c... - Page 37 ISO 6743-9 Intrinsic viscosity DIN 51562-1 at 40 °C 110 mm²/s at 100 °C 9.5 mm²/s Dropping point > 180 °C IP 396 Service temperature -30 to +120 °C DIN 51825 Water hazard class Slightly hazardous to waters WBV.PU.003.EN R116...
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Page 38: Repair
Conversion and spare parts Modifications or changes to the machine are only permissible after consultation with Vogelsang. Only accessory parts approved by Vogelsang or genuine spare parts may be used. The use of other parts invalidates the guarantee for any resulting damage. -
Page 39: Installation Of Gears
After assembling the gears, check the tightening torque of either the slotted nut or the strain bolt. Tighten either the slotted nut or the strain bolt: Tightening torque M 45 slotted nut: 600 Nm M 16 strain bolt, 10.9: Tighten with 200 Nm, then undo before tightening with 140 Nm. WBV.PU.003.EN R116... -
Page 40: Installation Of Extracting Rings
Drive end at the fixed bearing R116 With groove PRS.022 At gearbox side at the floating bearing Rotary lobe change Rotary lobe change A rotary lobe change may only be performed by a qualified workshop. . Please contact our service department WBV.PU.003.EN R116... -
Page 41: Troubleshooting
Foreign matter in medium pipe. Increase the suction pipe diameter, shorten the NPSH too low (medium suction pipe length, simplify suction pipe "Installation in pipe lines" evaporates during feeding) assembly, reduce the suction height, reduce the speed, adjust the medium temperature. WBV.PU.003.EN R116... - Page 42 Increase speed, decrease medium temperature, "Repair" nominal value replace wear parts. Medium temperature above Reduce medium temperature. the nominal value "Intended use", "Material description for rotary lobes" Medium temperature below Increase medium temperature (after consulting the nominal value Vogelsang). WBV.PU.003.EN R116...
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Page 43: Putting Out Of Operation And Disposal
Environmentally friendly disposal Treat auxiliary materials and working materials, such as oils, hydraulic fluids and dangerous media like hazardous waste, and dispose of properly. Hand over pump for scrap: Observe notes and safety notes Chapter "Transport, storage". WBV.PU.003.EN R116... -
Page 44: Maintenance Plan
Check belt tension for pumps with belt drive acc. to accompanying sheet Tighten the screws for the base Check the tightening torque (slotted nut or strain bolt) Change gear oil Check gear oil * Chapter "Checklist before start-up" WBV.PU.003.EN R116... -
Page 45: Service Plan
Service plan 13 Service plan Warranty is valid only when maintenance work is performed and documented acc. to Chapter "Maintenance plan". Serial number: Other Date Name Signature WBV.PU.003.EN R116... - Page 46 Tschechische Republik Irland Vogelsang Italy Srl Vogelsang CZ s.r.o. Vogelsang Irland vogelsang-srl.it vogelsang-czech.cz vogelsang.ie Polen Dänemark Südkorea Vogelsang Poland Sp. z o.o. Vogelsang A/S Vogelsang Korea Co., Ltd. vogelsang.pl vogelsang-as.dk vogelsang.co.kr Rumänien Brasilien Russland Vogelsang Romania SRL Vogelsang Brasil Ltda.
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