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VX136QDM2
User Manuals: Vogelsang VX136QDM2 Rotary Lobe Pump
Manuals and User Guides for Vogelsang VX136QDM2 Rotary Lobe Pump. We have
2
Vogelsang VX136QDM2 Rotary Lobe Pump manuals available for free PDF download: Operating Instructions Manual
Vogelsang VX136QDM2 Operating Instructions Manual (78 pages)
Rotary Lobe Pump
Brand:
Vogelsang
| Category:
Water Pump
| Size: 3 MB
Table of Contents
Issuer
2
Table of Contents
3
1 User Information
6
Using the Operating Instructions
6
Presentation Convention
6
Explanation of Symbols
7
Machine Versions Described here
9
2 EC Declaration
10
3 Specifications
11
Material Description for Rotary Lobes
12
Name Plate
13
Fig. 1: Name Plate
13
4 Safety
14
Operator's Responsibilities
14
Personnel Qualification
15
Fields of Activity
15
Intended Use
16
General Safety Notes
16
Warning and Safety Stickers on the Machine
18
Fig. 2: Positions of the Warning and Safety Labels
18
5 Transport, Storage
19
Transport
19
Fig. 3: Transport Aids
19
Storage
20
6 Assembly
21
Installation in Pipe Systems
21
Fig. 4: Installation Variants
21
Pipes
22
Direction of Flow
23
Fig. 5: Long Suction Lines
23
Fig. 6: Preferred Flow Direction for Marathon Pumps
23
Pump with Motor Drive
24
Fig. 7: Flow Direction with Motor Drive
24
Pump with PTO Drive
25
Fig. 8: Flow Direction with PTO Drive
25
Pump Systems
26
Fig. 9: Flow Direction with Pump Units
26
Pump Connection
27
Fig. 10: Tightening Sequence
27
Base, Support Surface for Machine
28
Machine Without Base
28
Machine and Motor on Base C (with Coupling)
28
Coupling Orientation
29
Fig. 11: Orientation Procedure
29
Coupling Guard
30
Fig. 12: Coupling Guard
30
Machine on Three-Point Base
31
Drive
31
Electric Drive
31
Fig. 13: Vent Screw on the Gearbox (Removing the Seal)
32
Hydraulic Drive
33
Combustion Engine Drive
34
PTO Drive
35
System Control
36
7 Start-Up
37
8 Maintenance
39
Buffer Chamber
39
Buffer Chamber Assemblies
40
Pressurisable Buffer Fluid Tank
40
Fig. 14: Buffer Fluid Tank
40
Fig. 15: Filling/Draining the Buffer Chamber
41
Depressurised Quenching Fluid Tank
43
Fig. 16: Pump with Quenching Fluid Tank
43
Pressure Valve
44
Plugs
44
Fig. 17: Pump with Pressure Valve
44
Buffer or Quenching Fluid - Type
45
Buffer or Quenching Fluid - Quantity
45
Buffer or Quenching Fluid - Inspection and Change
45
Draining and Cleaning the Buffer Chamber
46
Dry Buffer Chamber" Sealing System
47
Fig. 18: Installation Example - Dry Buffer Chamber
47
Circulation System on the Cartridge Mechanical Seal
48
Fig. 19: Flushing Operation
48
Gearbox
49
Gear Oil - Grade
49
Gear Oil - Quantity
49
Gear Oil - Inspection and Change
49
Fig. 20: Gear Oil Change
50
Greasing of Sealing Prechamber
51
Oils and Lubricants
52
9 Repair
55
Conversion and Spare Parts
55
Opening the QD Cover
56
Fig. 21: Opening/Closing the QD Cover
56
Fig. 22: des Opening the QD Cover with Double Hinge
57
Rotary Lobe Change
58
Lobe Change for the 2Nd Stage (B)
58
Fig. 23: Rotary Lobe Change
58
Lobe Change for the 1St Stage (A)
59
Fig. 24: Hiflo and Hifloplus Arrangement
59
How the Lobe Puller Works
60
Fig. 25: Lobe Puller Components
60
Fig. 26: Hooking Puller Arm into Lobe
61
Fig. 27: Pulling out the Lobes with Lobe Puller
61
Change of Wear Plates
62
Fig. 28: Installation Position of the Curved Wear Plates
62
Change of Cartridge Mechanical Seal
63
Change of Cartridge Mechanical Seal on the Gearbox
63
Fig. 29: Cartridge Mechanical Seal on the Gearbox
64
Cartridge Mechanical Seal Change on the QD Cover
65
Fig. 30: Cartridge Mechanical Seal on the QD Cover
66
Closing the QD Cover
67
Fig. 31: Cleaning before QD Cover Assembly
68
Adjusting of Pump Housing Segments
69
Reducing the Starting Torque
70
10 Troubleshooting
71
10.2 Help
71
11 Putting out of Operation and Disposal
73
12 Maintenance Plan
75
12.1 Maintenance Instructions
75
12.2 Maintenance Intervals
75
13 Service Plan
77
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Vogelsang VX136QDM2 Operating Instructions Manual (61 pages)
Rotary lobe pump
Brand:
Vogelsang
| Category:
Water Pump
| Size: 3 MB
Table of Contents
Table of Contents
3
User Information
4
Using the Operating Instructions
4
Warning Signs, Danger Symbols, Information
5
Presentation Convention
5
Intended Purpose
6
Safety Notes
6
General Safety Notes
6
Training of Persons
9
Warning and Safety Notes on the Pump
9
Warning and Safety Labels
10
Pump Drives and Direction of Flow
12
Drive Units
12
PTO Drive
13
Marathon Pumps
14
Pump Systems
14
Injectionsystem
15
Assembly
16
Transport
16
Assembly of Pump and Motor on Base
18
Installation the X-Ripper in Pipe Systems
19
Pump Installation
19
Pipelines and Connections
20
Suction Lines
20
Discharge Pipes
21
Notes on the Control
21
Variable Frequency Drive Operation
21
Connection to the Power Supply
22
Electric Drive
22
Hydraulic Drive
22
Start-Up
23
Check List before Start-Up
23
Maintenance
24
Buffer Chamber
24
Buffer Fluid or Quenching Fluid
24
Amount of Buffer Fluid or Quenching Fluid
24
Buffer Chamber Oil Types
25
Inspecting and Changing the Buffer/Quenching Fluid
26
Buffer Chamber Assemblies
26
Pressurised Buffer Fluid Tank
26
Unpressurised Quenching Fluid Tank
28
Pressure Valve
29
Plug (for Special Designs, Only, for Example Submersible Pumps)
29
Dry Buffer Chamber
30
Circulation System on the Cartridge Mechanical Seal
31
Draining and Flushing the Buffer Chamber
32
Gearbox
33
Gearbox Oil
33
Gearbox Oil Quantity
33
Gearbox Oil Grade
33
Checking and Changing the Gearbox Oil
33
Greasing of Sealing Prechamber
35
Repair
36
Conversion and Spare Parts
36
Before Opening the Q or QD Cover
37
Opening the Q Cover
37
Closing the Q Cover
37
Opening the QD Cover
38
Closing the Cover Plate for QD/QD Marathon-Pumps
39
Rotary Lobe Change
40
Rotary Lobe Change - Series VX100Q, VX136Q, VX186Q
41
Position of Pressure Disk and Spring Washer
42
Rotary Lobe Change - Series VX136QD, VX186QD
43
Rotary Lobe Change - Series VX136QDM2, VX186QDM2
44
Tightening Torques of the Hex Socket Head Screw or Strain Screw for Mounting the Pressure Disk
45
Change of Wear Plates
45
Change of Cartridge Mechanical Seal
46
Change of Cartridge Mechanical Seal on the Gearbox
46
Cartridge Mechanical Seal Change on the QD Cover
48
Adjusting of Pump Housing Segments
49
Reducing the Starting Torque
50
Increasing the Gap by Installing Thinner Wear Plates
50
Increasing the Gap by Installing Shims between Rotary Lobe and Wear Plate
51
Maintenance Plan
52
Service Plan
53
Trouble-Shooting
54
Help
55
Specifications
56
Material Description for Rotary Lobes
56
VX100 - Technical Data
57
VX100 with Flanged Electric Motor - Technical Data
57
VX136 - Technical Data
58
VX186 - Technical Data
58
Putting out of Operation and Disposal
59
Declaration of Installation
60
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