Pottinger TOP 762 C classic Operator's Manual

Pottinger TOP 762 C classic Operator's Manual

Double rotary swather
Table of Contents

Advertisement

Operator's manual
99+2723.EN.80T.1
Nr.
Translation of the original Operating Manual
Double Rotary Swather
TOP 762 C classic
(Type SK 2724 : + . . 00001)
TOP 762 C
(Type SK 2723 : + . . 00001)
TOP 702 C
(Type SK 2722: + . . 00001)
TOP 612 C
(Type SK 2720: + . . 00001)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TOP 762 C classic and is the answer not in the manual?

Questions and answers

Summary of Contents for Pottinger TOP 762 C classic

  • Page 1 Operator‘s manual 99+2723.EN.80T.1 Translation of the original Operating Manual Double Rotary Swather TOP 762 C classic (Type SK 2724 : + . . 00001) TOP 762 C (Type SK 2723 : + . . 00001) TOP 702 C (Type SK 2722: + . . 00001) TOP 612 C (Type SK 2720: + .
  • Page 2 Pöttinger - Trust creates Affinity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate.  Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.
  • Page 4: Table Of Contents

    Hydraulic plan for TOP 612 C ......... 43 Fit cardan shaft............17 Hydraulic plan for TOP 762 C classic / TOP 762 C / Rope .................17 TOP 702 C with working width adjustment (optional Securing of unbraked devices by means of a tear-off equipment)...............
  • Page 5: Ce Sign

    Table of conTen CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements.
  • Page 6: Introduction

    IntroductI IntroductI Introduct Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...
  • Page 7: Symbols Used

    symbols used CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines.
  • Page 8: Wwarnin G Signs

    Warning signs Warning signs Illustration Description (Number) (Order number) Cut the PTO shaft to length with the respective tractor before initial operation. See operating manual chapter "PTO shaft attachment" (495.851) Secure your right to product liability by your signature on the delivery declaration (495.713) Tighten the screw connections after the first hours of operation! Nach den ersten Betriebsstunden...
  • Page 9 Warning signs Opening for a transport hook (495.404) Read the operating instructions before putting the device into op- eration! (494.529) 494.529 Do not stay within the swivel range of the rotor arms. (495.166) 495.166 bsb 449 567 Prescribed tyre pressure (495.668) Grease nipple position for grease lubrication (494.646) (18) - 9 -...
  • Page 10: Position Of The Warning Signs

    Warning signs Position of the warning signs - 10 - 1800_EN-Warnbilder_2723...
  • Page 11 Warning signs - 11 - 1800_EN-Warnbilder_2723...
  • Page 12: General Safety Tips

    General safety tips Travelling with implement in tow Before starting work The attached implement influences the travelling a. Before commencing work, the operator must be aware characteristics of the towing vehicle. of all operating devices and functions.The learning of these is too late after having already commenced •...
  • Page 13: Specification

    specificaTion Tion Overview Designations: Designations: 1. Chassis 2. Right rotor unit 3. Swath curtain 4. Left rotor unit 5. Lower link mounting and support stand 6. Inner feeler wheel 7. Outer feeler wheel (optional) 8. Spare wheel suspension bracket 9. Hose holder 10.Collision marking - 13 - 1500-GB_üBersicht_2723...
  • Page 14: Tractor Requirements

    The following tractor requirements are necessary to operate the machine: - Tractor power: TOP 762 C from 44 kW / 60 PS TOP 762 C Classic from 44 kW / 60 PS TOP 702 C from 37 kW / 50 PS TOP 612 C...
  • Page 15: Hydraulic Connections Required

    TracTor requiremen Tor requiremen Hydraulic connections required Design Consumer Single-acting Dual action hydraulic hydraulic connection connection Standard Raising and lowering the rotor units Optional Hydraulic working width adjustment (not for TOP 612 C) *) Floating position required Necessary power connections Design Consumer Volt...
  • Page 16: Safety Advice

    aTTaching aTTaching The machine The machine Safety advice Hitching swath: Safety - Attach headstock at the lower link of the tractor advice: DANgER - Secure coupling pins correctly see Supplement A1 - Position chassis frame correctly Risk of death in the event of unpredictable tractor or Point 8a.
  • Page 17: Fit Cardan Shaft

    AttA AttA ching the mA ching the mA ching the m chine Fit cardan shaft Securing of unbraked devices by means of a tear-off chain - Switch engine off and remove ignition key. - Clean and grease the termination bars of the The operator must protect unbraked devices against loss implement and the pto of the tractor before fitting during travel by means of a tear-off chain.
  • Page 18: Parking The Machine

    (2). TOP 762 C / TOP 762 C classic/ TOP 702 C - Pull off cardan shaft (GW) and place on support. - Disconnect hydraulic lines (DW) from tractor and place...
  • Page 19: Transport

    1. lifting the rotors - Set the rotors to the lowest working width before raising the rotors. (not for TOP 612 C / TOP 762 C classic) 1. lifting the rotors - Pull the rope (6) to release the transport lock...
  • Page 20: Driving On Public Roads

    340-13-09 WARNIN WARNINg TOP 762 C 13 tines per side Risk of serious injury from protruding tines in TOP 762 C classic 11 tines per side transport position. TOP 702 C 11 tines per side • Put the protective strips (1) onto the tines...
  • Page 21: Machine Dimensions In Transport Position

    5.90 TOP 762 C with wide 3.99 2.90 5.90 driving frame TOP 762 C classic 3.99 2.54 5.90 TOP 762 C classic with 3.99 2.90 5.90 wide driving frame TOP 702 C 3.82 2.54 5.90 TOP 702 C with wide 3.82...
  • Page 22: Reducing The Transport Height

    The tines should face the direction as shown in the Figure right. TOP 762 C / TOP 762 C classic / TOP 702 C TOP 762 C / TOP 762 C classic / TOP 702 C 3.
  • Page 23: General Guidelines On Working With The Machine

    operaTion Tion general guidelines on working with WARNIN WARNINg the machine Risk of serious injury due to long-term work with increased noise interference. DANgER The noise level in the workplace can deviate from the measured value (see Technical Data) particularly through life-threatening danger exists through rotating rotors the differing types of tractor cabins.
  • Page 24: Operation

    OperatiOn Important notes prior to starting work (see Supplement-A1 pts. 1, 2, 3 and 4)) 1. Switch on p.t.o. Always and only switch the p.t.o. drive on when all safety devices (covers, protective aprons, casings, etc.) are in proper condition and are attached to the machine in their safety positions.
  • Page 25: General Guidelines On Working With The Machine

    operaTion Tion general guidelines on working with the Conversion from transport to working machine position 075-09-05 DANgER life-threatening danger exists through rotating rotors and folding arms • Turn the rake off before leaving the cabin. DANgER • Switch off engine and remove ignition key prior to any adjustment, maintenance or life-threatening danger through machine tipping over.
  • Page 26: Settings On Rotor Chassis

    OperatiOn The lowering speed of the rotor can be adjusted with the throttle on the lifting cylinder. • for TOP 612 C Standard • for TOP 702 C/ TOP762 C only with optional equipment hydraulic working width adjustment Settings on rotor chassis Requirements: - level and firm ground a.
  • Page 27: Setting The Distance Of The Outer Feeler Wheel

    075-09-05 OperatiOn 2,0 cm - Adjust the working height to the ground conditions. - The fodder becomes dirty and the swath is damaged if the setting is too low. - Check the setting frequently during operation. Setting the distance of the outer feeler wheel 1.
  • Page 28: Example: Left Rotor With Tandem Chassis

    OperatiOn Example: left rotor with tandem chassis: Requirements: - level and firm ground - 1.5 bar pressure in all tyres - The implement is attached to the tractor and in the working position 639-13-12 3. Step Rake end 3. Step 4.
  • Page 29: Aligning The Indicators

    OperatiOn • Increase the distance to the tines for long chucks Speed of cardan shaft to prevent the chuck from wrapping around and blocking the feeler wheel. The maximum cardan shaft speed is: 540 rpm The recommended cardan shaft speed is approx. 450 rpm NOTE Property damage through the outer feeler wheel colliding with the tractor when cornering.
  • Page 30: Swath Apron For Top 612 C

    OperatiOn 4. Fit the stopper (only the hydraulic variant). Raising a rotor 1. Select the rotor you wish to raise on the single rotor control unit 2. Set the tractor control unit to "raise" in order to raise the pre-selected rotor. 3.
  • Page 31: Swivelling From Working To Headland Position

    Using a T-screw, the terminal can be attached to the parked TOP 762 C working width adjustable between machine on the shaft (4) underneath the cable tray. TOP 762 C classic 6.9m and 7.4m. mechanical: (with swath apron) TOP 702C working width adjustable between 6.45m and 6.85m.
  • Page 32: Setting The Cam Track

    OperatiOn Working width is infinitely adjustable TOP 702 C The working width is changed via the dual-action hydraulic connection. The TOP 612 C is not equipped with a working width adjustment. Setting the cam track The cam track can be adjusted if grass is left lying outside 5.
  • Page 33: Working On Inclines

    WorkinG on inclines Take care when turning on inclines! • when cornering with the rotor units in the transport position. DANgER life-threatening danger through the tractor/trailer tipping on an incline, especially in transport position and when cornering. • Reduce general speed accordingly, espe- cially when cornering.
  • Page 34: General Maintenance

    general mainTenance Tenance Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANgER b. We expressly draw your attention to the fact that genuine life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.
  • Page 35: Articulated Shafts

    General maintenance Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.
  • Page 36: Transmission

    Series: TOP 612 C - Set the toe-in to maximum 5mm. This means the distance Not available for TOP 762 C/ TOP 762 C classic/ TOP 702 C of the tyre's front edge must be 5 mm less than the No adjustment possibilities: distance of the tyre's rear edge.
  • Page 37: Tyres

    MAINTENANCE Tyres Tyres Dimensions Air pressure Chassis 260 / 70 - 15.3 122A8 Flot+ ET 0 1.5 bar *340 / 55 - 16 133A8 Flot+ ET -50/6L 1.5 bar *15.0 / 55 - 17 12PR AS ET -54/6L 1.5 bar **260 / 70 / 15.3 AS ET -5 1.5 bar Rotor...
  • Page 38: Tine Arms

    MAINTENANCE Tine arms - Re-tighten bolts M12x110 with 1x nut and 2x Nordlock washers (see illus.) Change tine arms (Tightening torque: 140 Nm) - Loosen cover bolts (1). Lay the Nordlock washers with rough internal milling on top of one another. This means that both washers have the fine milling outside.
  • Page 39: Rotor Unit

    - Put the grease gun on the grease nipple (1) TOP 762 C ~0.80 kg Mobilplex 44 - Turn the rotor to ensure that the grease is evenly TOP 762 C classic ~1.30kg Mobilplex 44 distributed In principle, the same procedure as for "Complete Liquid - Pump grease gun 3-4 times during a full rotation grease": Fill by eye and aspirate the excess grease.
  • Page 40: Lubrication Chart

    TOP 612 C 0,8 kg TOP 702 C 0,8 kg TOP 762 C 0,8 kg TOP 762 C classic 1,3 kg FETT FETT FETT FETT ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
  • Page 41: Spring Tines

    MAINTENANCE Spring tines Check the fixing bolts (S) of the spring tines after the first 10 hours of operation and re-tighten if necessary (tightening torque: 100 Nm). The outer tines are shorter and thicker. The machine is equipped with a tine-loss security system. This means that both external tines are joined to each other.
  • Page 42: Lubrication Chart

    lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...
  • Page 43: Hydraulic Plan

    Hydraulic plan for TOP 762 C /TOP 762 C classic / TOP 702 C Standard Raise/lower rotor 340-13-37 Hydraulic plan for TOP 612 C Raise/lower rotor 445.089 445.089 639-13-09 1800_GB-HYDRAULIC PLAN_2723...
  • Page 44: Hydraulic Plan For Top 762 C Classic / Top 762 C / Top 702 C With Working Width Adjustment (Optional Equipment)

    Hydraulic plan Hydraulic plan for TOP 762 C classic / TOP 762 C / TOP 702 C with working width adjustment (optional equipment) Working width adjustment Raise/lower rotor Raise/lower rotor 442.445 (TOP 702 C) 442.445 (TOP 702 C) 442.498 (TOP 762 C) 442.359...
  • Page 45: Hydraulic Plan For Top 762 C / Top 762 C Classic / Top 702 C With Single Rotor Operation (Optional Equipment)

    Hydraulic plan Hydraulic plan for TOP 762 C / TOP 762 C classic / TOP 702 C with single rotor operation (optional equipment) l h b Raise/lower rotor Raise/lower rotor Raise/lower rotor Raise/lower rotor Raise/lower rotor Raise/lower rotor (TOP 612 C) 442.530 442.530 (TOP 612 C)
  • Page 46: Hydraulic Plan For Top 762 C /Top 762 C Classic / Top 702 C With Flow Divider (Optional Equipment)

    Hydraulic plan Hydraulic plan for TOP 762 C /TOP 762 C classic / TOP 702 C with flow divider (optional equipment) Raise/lower rotor (TOP 612 C)442.530 442.530 (TOP 612 C) (TOP 762 C /TOP 762 C classic / TOP 702 C)442.359 442.359 (TOP 762 C /TOP 762 C classic / TOP 702 C)
  • Page 47: Hydraulic Plan For Top 762 C / Top 762 C Classic / Top 702 C With Single Rotor Operation And Flow Divider (Optional Equipment)

    Hydraulic plan Hydraulic plan for TOP 762 C / TOP 762 C classic / TOP 702 C with single rotor operation and flow divider (optional equipment) Lift / lower rotor Lift / lower rotor (TOP 612 C) 442.530 442.530 (TOP 612 C) (TOP 762 C / TOP 762 C classic/ TOP 702 C) 442.359...
  • Page 48: Technical Data Technical Data

    Technical Technical daTa - 48 - 1801-GB TECHN. DATA_2723...
  • Page 49: Connections Required

    TECHNICAL DATA Connections required • 1 single-acting hydraulic plug connection with floating position (operating pressure at least: 150 bar / max.: 200 bar • 7-pin connection for the lighting (12 volt) Additional connections for optional equipment: • with working width adjustment: 1 dual-action hydraulic plug connection • with single rotor operation: 2-pin connection (12 volt) Optional equipment: •...
  • Page 50: Tyres

    TECHNICAL DATA Tyres Tyre designation 260/70 -15.3 Load index 122 A8 Tread profile FLOTATION + Rims 161/205/6/E2 , ET 0 Tyre width 270 mm Tyre outer diameter 755 mm Static radius 345 mm Rolling circumference (calculated) 2,370 mm load per tyre (kg) 260/70 Speed Tyre pressure (bar) (km/h)
  • Page 51: Supplement

    supplement GB-Anhang Titelblatt _BA-Allgemein...
  • Page 52 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 53: Safety Advice

    Annex -A safe safe Ty advice 6.) Appropriate use a. see technical data This operating manual contains this symbol at all points b. Intended use also includes compliance with the relating to the safety of persons. manufacturer's stipulated operating, maintenance and service conditions.
  • Page 54 Annex -A safe safe Ty advice 10.) Asbestos 13.) general a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts.
  • Page 55 Supplement - A Safety advice Advice for safe working w. Lower attached machinery completely! Turn motor off and remove ignition key! In this operator’s manual, all points that concern x. Nobody is to be between the tractor and machine unless safety are identified with this symbol.
  • Page 56 Supplement - A j. Never turn p.t.o. on when motor is turned off! 7. Maintenance k. When working with the p.t.o., ensure nobody is in the a. In principle, any overhaul, maintenance and cleaning danger areas where the rotating p.t.o. or cardan shaft work as well as eliminating any function faults should are located! be carried out with the drive turned off, motor at a...
  • Page 57 Cardan shaft Supplement - B Supplement - B Adapting cardan shaft Instructions for working Compare both cardan shaft halves to determine the cor- Do not exceed the permissible pto speed when using the Be ad- rect length. machine. vised! 1. Separate the cardan shaft - The attached machine may run-on after the pto is Only use the spec- switched off.
  • Page 58 Cardan shaft Supplement - B Supplement - B Function information when using a cam clutch. The cam clutch is an overload clutch that switches the torque to "zero" when overloaded. Switch the clutch on again by disengaging the p.t.o. drive. The clutch switch-on speed is below 2oo r.p.m..
  • Page 59: Lubricants

    - 59 - 1400_EN-BETRIEBSSTOFFE...
  • Page 60 - 60 - 1400_EN-BETRIEBSSTOFFE...
  • Page 61 - 61 - 1400_EN-BETRIEBSSTOFFE...
  • Page 62: Combination Of Tractor And Mounted Implement

    Important! addItI tI onal InformatI onal InformatI onal Informat Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor.
  • Page 63 Important! addItI tI onal InformatI onal InformatI onal Informat 3. CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!)
  • Page 64 The CE norm is not valid in the United States of America and Canada. EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): Machine (interchangeable equipment) TOP 762 C TOP 762 C TOP 702 C TOP 612 C...
  • Page 65 Im Zuge der technischen Weiterentwicklung Im Zuge der technischen Weiterentwicklung Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos,...
  • Page 66 PÖTTINgER landtechnik gmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at info@poettinger.at Internet: http://www.poettinger.at PÖTTINgER Deutschland gmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0 Telefax: +49 5453 9114-14 e-Mail: recke@poettinger.at recke@poettinger.at PÖTTINgER Deutschland gmbH...

Table of Contents