Barbieri TracMow 95 EVO Operator's Manual
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Barbieri TracMow 95 EVO Operator's Manual

Remote controlled grassland mower
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REMOTE CONTROLLED
GRASSLAND MOWER
BARBIERI
BARBIERI
MADE IN ITALY
GROUP
GROUP
Operator's Manual
MODEL:
BHV
Barbieri Hybrid Vehicle
95
evo
ENGLISH

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Summary of Contents for Barbieri TracMow 95 EVO

  • Page 1 REMOTE CONTROLLED GRASSLAND MOWER BARBIERI BARBIERI GROUP GROUP MADE IN ITALY Operator’s Manual MODEL: ENGLISH Barbieri Hybrid Vehicle...
  • Page 2 THANK YOU FOR CHOOSING OUR PRODUCT With this product you have chosen unique features, the value of which you can immediately appreciate and evaluate over time: - The lightness of the machine allows it to work on slopes that are impossible for other machines PRODUCTIVITY - The available accessories increase the work opportunities PRODUCTIVITY...
  • Page 3 SAFETY HIGHLIGHTS SAFETY QUICK REMIND SAFE AND DANGER AREA Danger Gefahr Pericolo Peligro DANGER Operator with PPE only SAFE AREA Danger Gefahr Operator with Pericolo PPE only Peligro SLOPE LIMITATION REPLACE SAFETY PARTS 314813 TORQUE 130 Nm 6202542 45° 30° 6201855 6202543...
  • Page 4 A - INTRODUCTION A - INTRODUCTION INTRODUCTION This handbook must be considered as part of the machine. The seller of new and se- cond-hand machines must record in the selling document that this booklet has been gi- ven along with the machine.. PICTURES USED IN THE HANDBOOK Before starting use this machine, it is necessary to read carefully this hand-book, learn and observe all the safety rules indicated with the following symbols.

  • Page 5: Improper Uses

    For further applications different from the authorized one or in case of misunder- standing of this handbook, please contact the technical department of the manufacturer. BARBIERI s.r.l. - Technical assistance service 36040 SOSSANO - (Vl) - ITALY Tel: 0444/885722 - Fax: 0444/885482 e-mail support@barbieri-fb.com...
  • Page 6 NOTES...
  • Page 7 C - INDEX C - INDEX OF CONTENTS MACHINE IDENTIFICATION SECTION 6 - TROUBLESHOOTING Serial number List of Radiocontroller errors Type and serial n. engine Dimensions SECTION 7 - MAINTENANCE Major maintenance components SECTION 1 - TECHNICAL DATA Lubrication points Technical data Test before use Noise...

  • Page 8: Dimensions (Mm)

    D - IDENTIFICATION NUMBER D - IDENTIFICATION NUMBER In the event of a problem, before contacting the dealer for repairs or to order spare parts, the following identification numbers of the machine must be noted: • Model and chassis number • Engine type and serial number Chassis number Type Fig.

  • Page 9: Section 1 - Technical Data

    SECTION 1 - TECHNICAL DATA 1 - TECHNICAL DATA 1.1 Technical data...
  • Page 10 SECTION 1 - TECHNICAL DATA 1.2 Noise The noise level was obtained during the equipment in action, in neutral position and the results are the following: Kawasaki Motor FS730V (4 strokes) with original muffler - Acoustic pressure level (LpAm) ..94,6 dB(A) - Acoustic power level (LwA)...107,5 dB(A) 1.3 Vibrations The vibrations level was obtained with the machine at work at 3060 rpm (85% of the no-...

  • Page 11: Safety Devices

    SECTION 2 - SAFETY NORMS 2 - SAFETY NORMS Motor STOP Left Back Rear debris Chain & Belt cover bonnet rubber guard Front Right Blade supp. Blade Blade fasteners Front Flap-Guard Fig. 5 2.1 SAFETY DEVICES The terms “FRONT” - “REAR” - “RIGHT” - “LEFT” used in this handbook and in the spare parts catalogue, are referred to the machine as shown in Fig.

  • Page 12: Section 2 - Safety Norms

    SECTION 2 - SAFETY NORMS 2 - SAFETY NORMS 2.2 WARNING LABELS AND SAFETY ADVICES The most important warning labels are placed near to the danger around the machine. Be sure to understand the meaning of the lables in order to use a proper behavior to avoid any danger action.
  • Page 13 SECTION 2 - SAFETY NORMS 2 - SAFETY NORMS WARNING: Do not work in slopes over the limits Stability and engine lubric. can be lost Sicuro DANGER : RISK OF INJURY On a slope, stay below never above the machine. Pericolo CONDITIONS AND PROPER USE Before starting the engine, be sure that the SAFETY DEVICES are well working and...
  • Page 14 SECTION 2 - SAFETY NORMS 2 - SAFETY NORMS 12) Do not use the machine when you are tired 13) Keep away from cutting blades at all times while the machine is in operation. Observe carefully to avoid the danger area (See chap. 5.12). 14) Use only genuine spare parts and accessories especially the safety parts (chap.2.1) to guarantee the safety and the function of the machine.
  • Page 15 SECTION 2 - SAFETY NORMS 2 - SAFETY NORMS 29) Whenever possible, stop the machine on a flat ground. 30) Park the machine in an unaccessible place for children or unauthorized persons: stop the machine and remove the Start key from the dashboard. 31) Do not stop and leave the machine with the engine running. Reach a flat ground and stop the engine.

  • Page 16: Section 3 - Machine Preparation

    SECTION 3 - MACHINE PREPARATION 3 - MACHINE PREPARATION 3.1 Endownment and unpacking Fig. 6 The machine is supply with: 1 x Basic Unit X-Rot 1 x Radio Control 2 x Lithium battery for Radio control 1 x Battery charger 1 x Radio control’s hanging belt 1 x User Manual &...
  • Page 17 SECTION 4 - CONTROL COMPONENTS 4 - CONTROL COMPONENTS 4.1 NAME OF MAJOR COMPONENTS (Fig.7) Fig. 7 Basic Unit: Identification of the main components. A) Tensor wheels H) Electric cabinet O) Servodrive B) Crawler’s roller I) Power key P) Antenna C) Drive wheel J) Engine - Air inlet Q) Remote control...

  • Page 18: Section 4 - Control Components

    SECTION 4 - CONTROL COMPONENTS 4 - CONTROL COMPONENTS 4.2 ENGINE The machine is equipped with a high-quality petrol engine from the USA, which guarantees the product a long service life. The engine is equipped with an innovative electronic control system (ECU) that constantly monitors the envi- ronmental conditions and engine performance in order to always offer the best and most economical performance.

  • Page 19: Mower Deck

    SECTION 4 - CONTROL COMPONENTS 4 - CONTROL COMPONENTS 4.3 MOWER DECK The cutting deck has a special shape to reduce the power requirement. The knife is driven directly from the motor via a belt that is connected to an electromagnetic (EM) clutch.

  • Page 20: Section 4 - Remote Control Functions

    SECTION 4 - REMOTE CONTROL FUNCTIONS 4 - REMOTE CONTROL FUNCTIONS 4.6 TRANSMISSION The power is transmitted to the tracks via two robust and low-noise spur gears. The por- tal shape of the drive enables a very low center of gravity, which is only 15 cm from the ground.
  • Page 21 SECTION 4 - REMOTE CONTROL FUNCTIONS 4 - REMOTE CONTROL FUNCTIONS Radio control Signal level of the Fuel reserve Battery Radio Remote Control In case of Anomalies Alarm - code With Lever With Lever Speed limiter Engine Speed When you press the ...
  • Page 22 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5-SAFE USE This section explains the various devices in the machine and shows the dangers or misu- se that must be avoided. We recommend that you carefully read and become familiar with the procedures that will result in correct use of the machine in order to obtain maximum performance while minimizing intrinsic risks.
  • Page 23 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5-SAFE USE 5.3 ENGINE STOP (Fig. 10) To switch off the engine, press the red alarm but- ton at any time (Fig. 10 (O)). The engine suddenly stops. Shortly after stopping, remember to release the alarm switch in its normal position.
  • Page 24 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5 - SAFE USE ATTENTION: Do not excede the 45° when drive longitudinally and the 30° when drive downhill. The machine is equipped with a tilt control that re- duces the maximum speed. The driving speed is reduced on inclines of more than 30°.
  • Page 25 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5 - SAFE USE 5.8 CUTTING HEIGHT ADJUSTMENT (Fig. 15) It is possible at any time to control the cutting height from the remote control. In thick, tall grass, it is recommended that the cutting deck be set 100mm from the ground to allow the grass to come out.

  • Page 26: Loading Onto Or Unloading From A Truck

    SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5 - SAFE USE 5.11.1 LOADING ONTO OR UNLOADING FROM A TRUCK When loading the front mower onto a truck, turn off the truck’s engine, apply the truck’s parking brakes, and chock the wheels to avoid unexpected moving of the truck or trailer. To load the machine onto a truck, fully lift up the mower deck and move straight forward at low speed.
  • Page 27 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5 - SAFE USE 5.12 SAFETY IN THE WORK FIELD Hitch Points Fig. 17 Fig. 18 Center of Gravity It is mandatory to follow these rules to not create danger for the operator and for people, pets or things around the operation area.
  • Page 28 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5 - SAFE USE FIG 19 - DANGER AREA Danger Gefahr Pericolo Peligro DANGER Operator with PPE only SAFE AREA Danger Gefahr Operator with Pericolo PPE only Peligro Fig. 19...
  • Page 29 SECTION 5 - INSTRUCTIONS FOR A SAFE USE 5 - SAFE USE 5.13 USE OF Compass Servo Drive (Optional) The machine is equipped with a driver assistant, which makes the work much easier: - increases the safety of the operator considerably, who is not forced to be near the machine and to work with it precisely.

  • Page 30: Section 6 - Troubleshooting

    SECTION 6 - TROUBLESHOOTING 6 - FAILURE AND FIX...
  • Page 31 SECTION 6.1 - RADIOCONTROLLER ERRORS LIST 6.1 - ERRORS COD. 1 COD. 2 TYPE PROBLEM WHAT TO CHECK Communic. CAN1 (Radiocontr.) Communic. CAN2 (Drivers) Communic. CAN3 (Engine) Emergency mushroom button Heartbeat drive 1 Emergency Drive 1 Heartbeat drive 2 Emergency Drive 2 J1939 - engine control unit A2,A3,A4 Flash memory error...
  • Page 32 SECTION 7 - MAINTENANCE 7 - MAINTENANCE Main Maintenance points Fig. 20 A) Engine oil drain cap E) Air filter I) Blade B) Fuel filter F) Battery L) Blade fasteners C) Fuel tank cap G) Belt D) Engine oil filling cap H) Mower deck protection Fr.& Rear Lubrication point Fig. 21 K = Grease nipple H = Reductor gear oil cap...

  • Page 33: Section 7 - Maintenance

    SECTION 7 - MAINTENANCE 7 - MAINTENANCE 7.1 CHECKS BEFORE USE 7.1.1 Check of the engine oil (Fig 20) To check the engine oil it is necessary that the machine is on a flat hard ground. Remove the oil dipstick (D) and check that the oil level is near the upper mark. For more detail about en- gine lubrication please refer to the engine manual..
  • Page 34 SECTION 7 - MAINTENANCE 7 - MAINTENANCE 7.1.3 Fuel tanks Refueling is often not an easy and safe operation in the work area, so it is advisable to check the fuel level before starting the operation. A full tank allows 6 hours of auto- nomy, so fill both tanks and start with tank 1 by turning the tap to the correct position.
  • Page 35 SECTION 7 - MAINTENANCE 7 - MAINTENANCE 7.1.5 Radio control’s Battery charge The radio control battery is a critical part of the machine. If the battery is weakly charged, the machine cannot be controlled. For this reason, 2 batteries are provided for safety. It is strongly recommended to char- ge both batteries before use ATTENTION: If the battery have low charge the engine will stop...
  • Page 36 SECTION 7 - MAINTENANCE 7 - MAINTENANCE To sharpen the blades, follow the instructions in section 7.2.7. If the screws are loose, replace the knife fastening screws on both sides If the knives are deformed, replace the knives and fastening screws immediately If the blade holder is deformed, replace it with a new holder.
  • Page 37 SECTION 7 - MAINTENANCE 7 - MAINTENANCE...
  • Page 38 SECTION 7 - MAINTENANCE 7 - MAINTENANCE 7.2.3 Checking and replacement of gear oil The transmission oil must be replaced after 500 hours of operation, unless oil leaks occur in the transmission. In this case, the damaged seal must be repaired and the oil replaced. This repair must be done by an authorized dealer.
  • Page 39 SECTION 7 - MAINTENANCE 7 - MAINTENANCE 7.2.6 Adjustment of the Blade transmission belt The knife V-belt can change its dimensions after a few hours, so it is recommended to adjust the belt tension according to the maintenance schedule in chap. 7.2.1 to set. To adjust the belt, remove the belt cover (Fig.7 (U)).
  • Page 40 SECTION 7 - MAINTENANCE 7 - MAINTENANCE Fig. 30 Fig. 7 IMPORTANT: Whenever you hear unusual noises, it is mandatory to check the Condition of the blades. (See 7.1.6). Loosen the center screw (E) to remove the blade holder. - Make sure that the blade can be turned easily in the support. - Sharpen the blade in the same way.
  • Page 41 SECTION 7 - MAINTENANCE 7 - MAINTENANCE 7.2.8 REPLACEMENT OF TRACKS The tracks are consumable parts and their life depends on the conditions of the environ- ment in which the machine operated. To replace them, the tensioning block must be removed (see next paragraph), the ma- chine must be raised and with 4 supports placed under the deck to keep it raised.
  • Page 42 SEZIONE 7 - MAINTENANCE 7 - MAINTENANCE 7.2.9 Use of the tensioner It is very important to use the chain tensioner correctly. The tensioner must be adjusted according to the working conditions. IMPORTANT: Incorrect adjustment of the tensioner can result in the machine stops while working, either due to the track block or from jumping out of their rail.
  • Page 43 SEZIONE 7 - MAINTENANCE 7 - MAINTENANCE 7.2.11 Battery and remote control The radio transmitter is supplied with 2 Li-MH batteries. Even if one battery is enough for a day, it is recommended to charge both batteries before starting work. A battery charger is supplied with the radio control to charge the battery.
  • Page 44 SECTION 7 - MAINTENANCE 7 - MAINTENANCE Notice for disposal Li-NH Battery The symbol of the crossed-out waste container on the device means that it must be handled separately from normal waste. The owner is responsible for handing over scrapped equipment to the designated points of collection for the recycling of electric or electronic waste material.

  • Page 45: Section 8 - Warranty

    SECTION 8 - WARRANTY WARRANTY CLAIMS SECTION 8 – COMPLAINTS AND WARRANTY The basic principle of the guarantee provisions is compliance with and observance of the relevant operating instructions. Never attempt unauthorized modification of the mower as this could be very hazardous. Damaged or worn parts should be replaced with manufacturer genuine spare parts. Unauthorized parts may cause breakdown of the mower, accidents, and manufacturer warranty to expire.

  • Page 46: Engine Warranty

    SECTION 8 - WARRANTY COMPLAINTS AND WARRANTY 8.3 DURATION The period of warranty is: - 24 months for private utilization of the machine; - 12 months for commercial - municipality or renting operation. In this period value the guarantee terms as specified on paragraph 8.1. 8.4 ENGINE WARRANTY The conditions and the terms of warranty are those conceded by the engine’s manufactu- rer;...

  • Page 47: Section 9 - Declaration Of Conformity

    European Directive 2006/42/CE ann.2A Manufacterer and depositary BARBIERI Srl - P.le Luigi Sturzo, 15 - 00144 Roma (RM) Italia w/ of the technical file: production site in Via Seccalegno, 23 - 36040 Sossano (VI) Italia.
  • Page 48 BARBIERI BARBIERI GROUP GROUP MADE IN ITALY BARBIERI SRL – Power Product Registered office: 00144 ROMA (RM) - PIAZZALE LUIGI STURZO N. 15 Production site & Factory: Via Seccalegno. 23 - 36040 SOSSANO (VI) Italy Tel.+39 0444 885722 - Fax +39 0444 885482 www.barbieri-group.com mail info@barbieri-fb.com Parts code: OM - 6200 - 1 - V1 - IT...

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