Aerotech Automation1 iXL2e Hardware Manual
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Aerotech Automation1 iXL2e Hardware Manual

High-performance linear digital drives
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Automation1 iXL2e and XL2e High-Performance
Linear Digital Drives
HARDWARE MANUAL
Revision 1.04

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Summary of Contents for Aerotech Automation1 iXL2e

  • Page 1: Automation1 Ixl2E And Xl2E High-Performance Linear Digital Drives

    Automation1 iXL2e and XL2e High-Performance Linear Digital Drives HARDWARE MANUAL Revision 1.04...
  • Page 2 Global Technical Support Portal for information and support about your Aerotech, Inc. products. The website supplies software, product manuals, Help files, training schedules, and PC-to-PC remote technical support. If necessary, you can complete Product Return (RMA) forms and get information about repairs and spare or replacement parts.

  • Page 3: Table Of Contents

    Hardware Manual iXL2e/XL2e Table of Contents Automation1 iXL2e and XL2e High-Performance Linear Digital Drives Table of Contents List of Figures List of Tables EU Declaration of Conformity Agency Approvals Safety Procedures and Warnings Handling and Storage Installation Overview Chapter 1: iXL2e/XL2e Overview 1.1.
  • Page 4 3.6. Industrial Ethernet (iXL2e -EB2 Option Only) Chapter 4: Cables and Accessories 4.1. DIN Rail Mounting 4.2. Joystick Interface 4.3. Handwheel Interface Chapter 5: Maintenance 5.1. Preventative Maintenance 5.2. Fuse Specifications Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com...

  • Page 5: List Of Figures

    Sine Wave Encoder Phasing Reference Diagram Figure 3-8: Sine Wave Encoder Schematic (Aux Connector) Figure 3-9: Analog Output Schematic [-EB1] Figure 3-10: Analog Input Schematic [-EB1] Figure 3-11: Digital Outputs Schematic [-EB1] Figure 3-12: Digital Outputs Connected in Current Sourcing Mode [-EB1] www.aerotech.com...
  • Page 6 Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1] Figure 3-16: Digital Inputs Connected to Current Sinking (NPN) Devices [-EB1] Figure 4-1: Din Rail Clip Dimensions Figure 4-2: Two Axis Joystick Interface Figure 4-3: Handwheel Interconnection to the Aux Connector www.aerotech.com...

  • Page 7: List Of Tables

    Table 2-5: Motor Power Output Connector Pinout Table 2-6: Motor Power Output Mating Connector Ratings Table 2-7: Wire Colors for Aerotech-Supplied Brushless Motor Cables  Table 2-8: Hall Signal Diagnostics Table 2-9: Wire Colors for Aerotech-Supplied DC Brush Motor Cables Table 2-10:...
  • Page 8 Table 3-18: Digital Input Connector Pinout [-EB1] Table 3-19: Digital Input Mating Connector Ratings [-EB1] Table 4-1: Standard Interconnection Cables Table 4-2: Mounting Parts Table 5-1: LED Description Table 5-2: Troubleshooting Table 5-3: Preventative Maintenance Table 5-4: Control Board Fuse Specifications www.aerotech.com...

  • Page 9: Eu Declaration Of Conformity

    Hardware Manual iXL2e/XL2e EU Declaration of Conformity Manufacturer Aerotech, Inc. Address 101 Zeta Drive Pittsburgh, PA 15238-2811 Product iXL2e/XL2e Model/Types This is to certify that the aforementioned product is in accordance with the applicable requirements of the following directive(s): 2014/30/EU...

  • Page 10: Agency Approvals

    Standards: CE Attestation of Conformity, Low Voltage Directive 2014/35/EU, EN 61010-1:2010/AMD1:2019 Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates. Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech certificates. www.aerotech.com...

  • Page 11: Safety Procedures And Warnings

    To find the newest information about this product, refer to www.aerotech.com. If you do not understand the information in this manual, contact Aerotech Global Technical Support. IMPORTANT: This product has been designed for light industrial manufacturing or laboratory environments.
  • Page 12 2. Do not use the cables or the connectors to lift or move this product. 3. Use this product only in environments and operating conditions that are approved in this manual. 4. Only trained operators should operate this equipment. www.aerotech.com...

  • Page 13: Handling And Storage

    Store the drive in the original shipping container. If the original packaging included ESD protective packaging, make sure to store the drive in it. The storage location must be dry, free of dust, free of vibrations, and flat. Section 1.3. Environmental Specifications Refer to www.aerotech.com...

  • Page 14: Installation Overview

    Connect additional I/O as required by your application (if you purchased the I/O option). Chapter 3 Connect the Safe Torque Off (STO). Section 2.4. Connect the power supply to the Control Supply connector. Section 2.1.1. Connect the motor power to the Motor Supply connector. Section 2.1.2. www.aerotech.com...
  • Page 15 Connect additional I/O as required by your application (if you purchased the I/O option). Chapter 3 Connect the Safe Torque Off (STO). Section 2.4. Connect the power supply to the Control Supply connector. Section 2.1.1. Connect the motor power to the Motor Supply connector. Section 2.1.2. www.aerotech.com...
  • Page 16 Hardware Manual This page intentionally left blank. www.aerotech.com...

  • Page 17: Chapter 1: Ixl2E/Xl2E Overview

    PC or drive-based controller. Both drives provide deterministic behavior and auto-identification and are fully software configurable. A double precision floating point DSP controls the digital PID and current loops in the drive. Figure 1-1: iXL2e High-Performance Linear Digital Drive www.aerotech.com...

  • Page 18: Figure 1-2: Xl2E High-Performance Linear Digital Drive

    Hardware Manual Figure 1-2: XL2e High-Performance Linear Digital Drive www.aerotech.com...

  • Page 19: Table 1-1: Feature Summary

    Interpolation circuit allowing for analog sine wave input on the primary encoder -MX3 channel with an interpolation factor of 65,536 and an auxiliary encoder channel with an interpolation factor of 16,384. Version -DEFAULT Firmware Matches Software Line -LEGACY Legacy Firmware Version X.XX.XXX www.aerotech.com...

  • Page 20: Figure 1-3: Functional Diagram

    Hardware Manual The block diagram that follows shows a summary of the connector signals. Figure 1-3: Functional Diagram www.aerotech.com...

  • Page 21: Electrical Specifications

    Control power supply under voltage; Dynamic power limit (SOA) (1) This specification depends on the motor supply voltage, the motor speed, and motor resistance. Contact an Aerotech sales engineer for more information. (2) This specification assumes that an AC or DC motor type with a 0 Ω winding resistance is used.

  • Page 22: Mechanical Specifications

    1.0 kg Mounting Hardware M3.5 [#6] screws (four locations, not included) Mounting Orientation Vertical (typical) Dimensions Section 1.2.2. Dimensions Refer to Airflow ~25 mm Minimum Clearance Connectors ~100 mm Section 1.3. Environmental Specifications Operating Temperature Refer to Drive IP Rating IP20 www.aerotech.com...

  • Page 23: Dimensions

    Hardware Manual iXL2e/XL2e 1.2.2. Dimensions IMPORTANT: iXL2e and XL2e dimensions are the same. iXL2e is shown. Figure 1-4: Dimensions [-EB0] www.aerotech.com...

  • Page 24: Figure 1-5: Dimensions [-Eb1/-Eb2]

    Hardware Manual IMPORTANT: iXL2e-EB1/-EB2 and XL2e-EB1 dimensions are the same. iXL2e-EB1 is shown. Figure 1-5: Dimensions [-EB1/-EB2] www.aerotech.com...

  • Page 25: Environmental Specifications

    0 m to 2,000 m (0 ft to 6,562 ft) above sea level. Operating Altitude If you must operate this product above 2,000 m or below sea level, contact Aerotech, Inc. Pollution Degree 2 Pollution Typically only nonconductive pollution occurs.

  • Page 26: Drive And Software Compatibility

    This table shows the available drives and which version of the software first supported each drive. In the Last Software Version column, drives that show a specific version number are not supported after that version. Table 1-5: Drive and Software Compatibility Drive Type First Software Version Last Software Version iXL2e 2.3.0 Current XL2e 2.0.0 Current www.aerotech.com...

  • Page 27: Chapter 2: Installation And Configuration

    Control Power Common Input Protective Ground Table 2-2: Control Supply Mating Connector Ratings Specification Description Type 3-Pin Terminal Block Aerotech: ECK02456 Part Numbers Phoenix: 1839610 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross-...

  • Page 28: Motor Supply Connector

    / 18 AWG min conductor size Table 2-4: Motor Supply Mating Connector Ratings Specification Description Type 8-Pin Terminal Block Aerotech: ECK02625 Part Numbers Phoenix: 1839694 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross-...

  • Page 29: Motor Power Output Connector

    DC Brush - Stepper Return Table 2-6: Motor Power Output Mating Connector Ratings Specification Description Type 8-Pin Terminal Block Aerotech: ECK02625 Part Numbers Phoenix: 1839694 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross-...

  • Page 30: Brushless Motor Connections

    Black #3 Violet & Blue (1) Wire Color Set #1 is the wire set typically used by Aerotech. (2) “&” indicates two wires (Red & Orange); “ / ” indicates a single wire (Green/White). Brushless motors are commutated electronically by the controller. The use of Hall effect devices for commutation is recommended.

  • Page 31: Brushless Motor Powered Motor And Feedback Phasing

    Observe the state of the encoder and Hall-effect device signals in the Diagnostics section of the Status Utility. Table 2-8: Hall Signal Diagnostics Hall-Signal Status Definition 0 V or logic low 5 V or logic high Figure 2-4: Positive Motor Direction Figure 2-5: Encoder and Hall Signal Diagnostics www.aerotech.com...

  • Page 32: Brushless Motor Unpowered Motor And Feedback Phasing

    With the designations of the motor and Hall leads of a third party motor determined, the motor can now be connected to an Aerotech system. Connect motor lead A to motor connector A, motor lead B to motor connector B, and motor lead C to motor connector C. Hall leads should also be connected to their respective feedback connector pins (Hall A lead to the Hall A feedback pin, Hall B to Hall B, and Hall C to Hall C).

  • Page 33: Dc Brush Motor Connections

    Yellow & Blue Black Yellow & Blue (1) Wire Color Set #1 is the typical wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire. 2.2.2.1. DC Brush Motor Phasing A properly phased motor means that the positive motor lead should be connected to the ØA motor...

  • Page 34: Stepper Motor Connections

    Yellow White White & Red (1) Wire Color Set #1 is the typical wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire. 2.2.3.1. Stepper Motor Phasing A stepper motor can be run with or without an encoder.

  • Page 35: Three Phase Stepper Motor Connections

    2-13). If the motor moves in a counterclockwise direction, reverse the motor leads and re-run the command. After the motor has been phased, if you want to change the direction of positive motion, use the ReverseMotionDirection parameter. Figure 2-13: Positive Motor Direction www.aerotech.com...

  • Page 36: Feedback Connector

    Description In/Out/Bi Connector Reserved Motor Over Temperature Thermistor Input +5V Power Output Plug and Play Serial Data (for Aerotech stages only) Bidirectional Hall-Effect Sensor B (brushless motors only) Input Encoder Marker Reference Pulse - Input Absolute Encoder Clock - Output...

  • Page 37: Primary Encoder Inputs

    Bidirectional Encoder Cosine + Input Encoder Cosine - Input +5V Power Output Encoder Sine + Input Encoder Sine - Input Absolute Encoder Data+ Bidirectional Signal Common Output Signal Common Output (1) The maximum combined current output is 500 mA. www.aerotech.com...

  • Page 38: Square Wave Encoder (Primary)

    Table 2-15: Square Wave Encoder Specifications Specification Value Encoder Frequency 10 MHz maximum (25 ns minimum edge separation) x4 Quadrature Decoding 40 million counts/sec Figure 2-14: Square Wave Encoder Schematic (Feedback Connector) www.aerotech.com...

  • Page 39: Absolute Encoder (Primary)

    You cannot echo an absolute encoder signal. Refer to Figure 2-15 for the serial data stream interface. Refer to the Help file for information on how to set up your EnDat or BiSS absolute encoder parameters. Figure 2-15: Absolute Encoder Schematic (Feedback Connector) www.aerotech.com...

  • Page 40: Sine Wave Encoder (Primary) [-Mx2/-Mx3 Option]

    16,384 -MX2/-MX3 Primary Encoder Channel 800 nsec (analog input to quadrature output) Interpolation Latency Input Common Mode 1.5 to 3.5 VDC (1) Measured as SIN(+) - SIN(-) or COS(+) - COS(-) Figure 2-16: Sine Wave Encoder Phasing Reference Diagram www.aerotech.com...

  • Page 41: Encoder Phasing

    Figure 2-17: Encoder Phasing Reference Diagram (Standard) IMPORTANT: Encoder manufacturers may refer to the encoder signals as A, B, and Z. The proper phase relationship between signals is shown in Figure 2-17. Figure 2-18: Position Feedback in the Diagnostic Display www.aerotech.com...

  • Page 42: Hall-Effect Inputs

    Hall-Effect Sensor A (brushless motors only) Input Hall-Effect Sensor C (brushless motors only) Input +5V Power Output Signal Common Output Signal Common Output (1) The maximum combined current output is 500 mA. Figure 2-19: Hall-Effect Inputs Schematic (Feedback Connector) www.aerotech.com...

  • Page 43: Thermistor Input

    1.385 kΩ. The circuit includes a 12 kΩ internal pull-up resistor which corresponds to a trip voltage of +0.52 V. Table 2-18: Thermistor Input Pin on the Feedback Connector Pin # Description In/Out/Bi Motor Over Temperature Thermistor Input Figure 2-20: Thermistor Input Schematic (Feedback Connector) www.aerotech.com...

  • Page 44: Encoder Fault Input

    The nominal trip voltage of the encoder fault input is +2.5 V. Table 2-19: Encoder Fault Input Pin on the Feedback Connector Pin # Description In/Out/Bi Encoder Fault Input Input Figure 2-21: Encoder Fault Input Schematic (Feedback Connector) www.aerotech.com...

  • Page 45: End Of Travel And Home Limit Inputs

    IMPORTANT: Use NPN-type normally-closed limit switches (Active High) to provide fail- safe behavior in the event of an open circuit. www.aerotech.com...

  • Page 46: Figure 2-22: End Of Travel And Home Limit Input Connections

    Hardware Manual Figure 2-22: End of Travel and Home Limit Input Connections Figure 2-23: End of Travel and Home Limit Input Schematic (Feedback Connector) www.aerotech.com...

  • Page 47: End Of Travel And Home Limit Phasing

    CW and CCW limit functionality in the software using the EndOfTravelLimitSetup parameter. View the logic level of the EOT limit inputs in the Diagnostics display (shown in Figure 2-24). Figure 2-24: End of Travel and Home Limit Input Diagnostic Display www.aerotech.com...

  • Page 48: Brake Outputs

    Brake Output +  Output Table 2-22: Brake Control Specifications Specification Value Maximum Voltage 24 VDC Maximum Current A varistor must be connected across the brake to minimize voltage transients. Figure 2-25: Brake Connected to the 25-Pin Feedback Connector (Typical) www.aerotech.com...

  • Page 49: Safe Torque Off Input (Sto)

    Output RETURN. Not for customer use. Table 2-24: STO Mating Connector Ratings Specification Description Type 5-Pin Terminal Block Aerotech: ECK02393 Part Numbers Phoenix: 1827622 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross- Section section), stranded , twin ferrule with 20 AWG (0.5 mm...

  • Page 50: Figure 2-26: Typical Sto Configuration

    WARNING: The drive does not check for short circuits on the external STO wiring. If this is not done by the external safety device, short circuits on the wiring must be excluded. Refer to EN ISO 13849-2. For Category 4 systems, the exclusion of short circuits is mandatory. Figure 2-26: Typical STO Configuration www.aerotech.com...

  • Page 51: Sto Standards

    Interval for manual STO test: EN/IEC 61508 Once per year for SIL2/PL d/category 3 Once per three months for SIL3/PL e/category 3 Once per day for SIL3/PL e/category 4 SIL3 EN/IEC 61508 PFH < 3 FIT SFF > 99% www.aerotech.com...

  • Page 52: Sto Functional Description

    Connect the ESTOP signal directly to a digital input, in addition to the external timer, to allow the drive to begin a software-controlled stop as soon as the ESTOP signal becomes active. Use the EmergencyStopFaultInput parameter to configure a digital input as an ESTOP input. www.aerotech.com...

  • Page 53: Sto Startup Validation Testing

    (open circuit or 0 V), and that the STO channel is in the safe state. DANGER: The STO circuit does not remove lethal voltage from the motor terminals. AC mains power must be removed before servicing. www.aerotech.com...

  • Page 54: Sto Diagnostics

    If power is reapplied to the STO inputs before the STO Delay Time, an STO hardware shutdown will not occur but a software stop may, depending on the width of the STO pulse. The controller will ignore STO active pulses shorter in length than the STOPulseFilter parameter setting. www.aerotech.com...

  • Page 55: Hyperwire Interface

    HyperWire Cable Part Numbers Part Number Description HYPERWIRE-AO10-5 HyperWire cable, active optical, 0.5 m HYPERWIRE-AO10-10 HyperWire cable, active optical, 1.0 m HYPERWIRE-AO10-30 HyperWire cable, active optical, 3.0 m HYPERWIRE-AO10-50 HyperWire cable, active optical, 5.0 m HYPERWIRE-AO10-200 HyperWire cable, active optical, 20.0 m www.aerotech.com...

  • Page 56: Sync Port

    Length 3 dm; Connectors: USB Type A to USB Type A CBL-SYNC-5 Length 5 dm; Connectors: USB Type A to USB Type A CBL-SYNC-7 Length 7 dm; Connectors: USB Type A to USB Type A CBL-SYNC-10 Length 10 dm; Connectors: USB Type A to USB Type A www.aerotech.com...

  • Page 57: System Interconnection

    Hardware Manual iXL2e/XL2e 2.7. System Interconnection Figure 2-28: Drive-Based System Wiring Drawing (Best Practice) Figure 2-29: PC-Based System Wiring Drawing (Best Practice) www.aerotech.com...

  • Page 58: Figure 2-30: Drive-Based System Interconnection Drawing (Best Practice)

    Hardware Manual Figure 2-30: Drive-Based System Interconnection Drawing (Best Practice) www.aerotech.com...

  • Page 59: Figure 2-31: Pc-Based System Interconnection Drawing (Best Practice)

    Hardware Manual iXL2e/XL2e Figure 2-31: PC-Based System Interconnection Drawing (Best Practice) www.aerotech.com...

  • Page 60: Pc Configuration And Operation Information

    Hardware Manual 2.8. PC Configuration and Operation Information For more information about hardware requirements, PC configuration, programming, system operation, and utilities, refer to the Help file. www.aerotech.com...

  • Page 61: Chapter 3: -Eb1/-Eb2 Option Expansion Board

    The -EB1 option board has an auxiliary encoder, 8 digital inputs, 8 digital outputs, 1 analog input, 1 analog output, and PSO outputs. The -EB2 option board is only available on the iXL2e. It has an auxiliary encoder, PSO Outputs, and two Industrial Ethernet ports (not shown). Figure 3-1: Expansion Option Board Connectors (iXL2e shown) www.aerotech.com...

  • Page 62: Pso Interface [-Eb1/-Eb2]

    PSO Output (TTL) Output Ground Table 3-3: PSO Interface Mating Connector Ratings [-EB1/-EB2] Specification Description Type 4-Pin Terminal Block Aerotech: ECK02399 Part Numbers Phoenix: 1768004 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Cross Stranded, with ferrule, without Section 20...24 AWG (0.25...0.5 mm...

  • Page 63: Figure 3-2: Pso Output Sources Current

    This output signal is a 5V TTL signal which is used to drive an opto coupler or general purpose TTL input. This signal is active high and is driven to 5V when a PSO fire event occurs. Figure 3-4: PSO TTL Outputs Schematic www.aerotech.com...

  • Page 64: Auxiliary Encoder Interface [-Eb1/-Eb2]

    Signal Common Output Auxiliary Sine- Bidirectional Absolute Encoder Data - Bidirectional Table 3-5: AUX Mating Connector Ratings Adapter Cable Aerotech P/N Third Party P/N 9-Pin Standard D-style C20931 25-Pin Standard D-style C20932 Flying Leads ECZ01343 Molex 83421-9042 9-Pin Micro D-Style (for...

  • Page 65: Square Wave Encoder (Auxiliary)

    Table 3-6: Square Wave Encoder Specifications Specification Value Encoder Frequency 10 MHz maximum (25 ns minimum edge separation) x4 Quadrature Decoding 40 million counts/sec Figure 3-5: Square Wave Encoder Interface (Aux Connector) www.aerotech.com...

  • Page 66: Absolute Encoder (Auxiliary)

    You cannot use an absolute encoder with incremental signals on the Auxiliary Encoder Connector. Refer to Figure 3-6 for the serial data stream interface. Refer to the Help file for information on how to set up your EnDat or BiSS absolute encoder parameters. Figure 3-6: Absolute Encoder Schematic (Auxiliary Encoder Connector) www.aerotech.com...

  • Page 67: Sine Wave Encoder (Auxiliary) [-Mx3 Option]

    16,384 -MX2/-MX3 Primary Encoder Channel 800 nsec (analog input to quadrature output) Interpolation Latency Input Common Mode 1.5 to 3.5 VDC (1) Measured as SIN(+) - SIN(-) or COS(+) - COS(-) Figure 3-7: Sine Wave Encoder Phasing Reference Diagram www.aerotech.com...

  • Page 68: Figure 3-8: Sine Wave Encoder Schematic (Aux Connector)

    Hardware Manual Figure 3-8: Sine Wave Encoder Schematic (Aux Connector) www.aerotech.com...

  • Page 69: Analog I/O [-Eb1]

    Analog Output 0 Output Table 3-9: Analog I/O Mating Connector Ratings [-EB1] Specification Description Type 6-Pin Terminal Block Aerotech: ECK02405 Part Numbers Phoenix: 1704755 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Cross Stranded, with ferrule, without Section 20...24 AWG (0.25...0.5 mm...

  • Page 70: Analog Output 0 [-Eb1]

    Value Output Voltage -10 V to +10 V Output Current 5 mA Resolution (bits) 16 bits Table 3-11: Analog Output Pins on the Analog I/O Connector [-EB1] Pin# Description In/Out/Bi Ground Analog Output 0 Output Figure 3-9: Analog Output Schematic [-EB1] www.aerotech.com...

  • Page 71: Analog Input (Differential) [-Eb1]

    1. Signals outside of this range may damage the input Table 3-13: Analog Input Pins on the Analog I/O Connector [-EB1] Pin# Description In/Out/Bi +5 V (250 mA max) Output Analog Input 0+ Input Analog Input 0- Input Ground Figure 3-10: Analog Input Schematic [-EB1] www.aerotech.com...

  • Page 72: Digital Outputs [-Eb1]

    Output 7 (Optically-Isolated) Output Table 3-16: Digital Output Mating Connector Ratings [-EB1] Specification Description Type 10-Pin Terminal Block Aerotech: ECK02395 Part Numbers Phoenix: 1700841 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Stranded, with ferrule, without plastic Cross Section 20...24 AWG (0.25...0.5 mm...

  • Page 73: Figure 3-11: Digital Outputs Schematic [-Eb1]

    Hardware Manual iXL2e/XL2e Figure 3-11: Digital Outputs Schematic [-EB1] www.aerotech.com...

  • Page 74: Figure 3-12: Digital Outputs Connected In Current Sourcing Mode [-Eb1]

    Hardware Manual Figure 3-12: Digital Outputs Connected in Current Sourcing Mode [-EB1] Figure 3-13: Digital Outputs Connected in Current Sinking Mode [-EB1] www.aerotech.com...

  • Page 75: Digital Inputs [-Eb1]

    Input 7 (Optically-Isolated) Input Table 3-19: Digital Input Mating Connector Ratings [-EB1] Specification Description Type 10-Pin Terminal Block Aerotech: ECK02395 Part Numbers Phoenix: 1700841 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Stranded, with ferrule, without plastic Cross Section 20...24 AWG (0.25...0.5 mm...
  • Page 76 Hardware Manual Figure 3-14: Digital Inputs Schematic [-EB1] www.aerotech.com...
  • Page 77 Each bank of four inputs must be connected in an all sourcing or all sinking configuration. Figure 3-15: Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1] Figure 3-16: Digital Inputs Connected to Current Sinking (NPN) Devices [-EB1] www.aerotech.com...

  • Page 78: Industrial Ethernet (Ixl2E -Eb2 Option Only)

    The controller is equipped with 100BASE-TX Industrial Ethernet ports. IMPORTANT: Industrial Ethernet is only available on the iXL2e -EB2 Option. For the location of the ports, refer to Chapter For cable part numbers, refer to Table 4-1. For more information, refer to the Help system. www.aerotech.com...

  • Page 79: Chapter 4: Cables And Accessories

    Hardware Manual iXL2e/XL2e Chapter 4: Cables and Accessories IMPORTANT: Find Aerotech cable drawings on the website at http://www.aerotechmotioncontrol.com/manuals/index.aspx. Table 4-1: Standard Interconnection Cables Cable Part # Description Section 4.2. Joystick Interface Joystick Refer to Section 4.3. Handwheel Interface Handwheel Refer to C20934-XX or BB-MP Interconnect Cable (Refer to the BB-MP manual)

  • Page 80: Din Rail Mounting

    NOTE: Do not install the DIN rail to the mounting surface with the components already attached. 4. Install all components on to the DIN rail. IMPORTANT: Refer to the Automation1 PS2 DIN Rail Power Supply hardware manual for more information. Table 4-2: Mounting Parts Aerotech P/N DIN Rail EAM00914 DIN Rail Clip Kit HyperWire-DIN Figure 4-1: Din Rail Clip Dimensions www.aerotech.com...

  • Page 81: Joystick Interface

    4.2. Joystick Interface Aerotech Multi-Axis Joystick (NEMA12 (IP54) rated) is powered from 5 V and has a nominal 2.5 V output in the center detent position. Three buttons are used to select axis pairs and speed ranges. An optional interlock signal is used to indicate to the controller that the joystick is present. Joystick control will not activate unless the joystick is in the center location.

  • Page 82: Handwheel Interface

    IMPORTANT: You can find instructions on how to enable the handwheel in the online Help file. Connect a handwheel to the Aux connector as shown in Figure 4-3. Figure 4-3: Handwheel Interconnection to the Aux Connector www.aerotech.com...

  • Page 83: Chapter 5: Maintenance

    The light is configured to blink for setup. Table 5-2: Troubleshooting Symptom Possible Cause and Solution Make sure the power LED is illuminated (this indicates that power is present). No Communication Make sure that all communication cables (HyperWire, for example) are fully inserted in their ports. www.aerotech.com...

  • Page 84: Preventative Maintenance

    Also make sure that it does not go onto the outer connectors and components. Internal contamination from the cleaning solution can cause corrosion and electrical short circuits. Do not clean the labels with a cleaning solution because it might remove the label information. www.aerotech.com...

  • Page 85: Fuse Specifications

    Hardware Manual iXL2e/XL2e 5.2. Fuse Specifications WARNING: Replace fuses only with the same type and value. Table 5-4: Control Board Fuse Specifications Aerotech Third Party P/N Fuse Description Size Control Power at +24V Input 2 A S.B. EIF01066 Littelfuse 0473002.MRT1L F201 Motor Power at B- Input 5 A S.B.
  • Page 86 Hardware Manual This page intentionally left blank. www.aerotech.com...

  • Page 87: Appendix A: Warranty And Field Service

    All Other Repairs - After Aerotech's evaluation, the buyer shall be notified of the repair cost. At such time the buyer must issue a valid purchase order to cover the cost of the repair and freight, or authorize the product(s) to be shipped back as is, at the buyer's expense.
  • Page 88 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for...

  • Page 89: Appendix B: Revision History

    Revision Description 1.04 Added iXL2e support 1.03 Updated Agency Approvals. 1.02 Added support for Three Phase Stepper Motors: Section 2.2.4. The following sections have been updated: Section 1.1. Electrical Specifications 1.01 Chapter 4: Cables and Accessories 1.00 New manual www.aerotech.com...
  • Page 90 Hardware Manual This page intentionally left blank. www.aerotech.com...

  • Page 91: Index

    Analog I/O (AI/O) Connector [-EB1] Mating Connector Part Stepper Motors Numbers Cables Analog I/O (AI/O) Connector Pinout [-EB1] HyperWire Analog Input [-EB1] Sync Port Analog Input Pins (Analog I/O Connector [-EB1]) Cables and Accessories Analog Input Typical Connection [-EB1] www.aerotech.com...
  • Page 92 Digital Outputs Connected in Current Sinking Mode [-EB1]74 Digital Outputs Connected in Current Sourcing Mode [- Feature Summary EB1] Feedback Connector Digital Outputs Schematic [-EB1] Absolute Encoder Dimensions Brake Outputs Dimensions (without -EB1) Encoder Dimensions with -EB1 Encoder Fault Input www.aerotech.com...
  • Page 93 Input Power Connections Outputs Connected in Current Sinking Mode [-IO] inspecting cooling vents Outputs Connected in Current Sourcing Mode [-EB1] 74 Inspection Positive Motor Direction Installation and Configuration PSO Isolated Output Sinks Current Installation Overview PSO Isolated Output Sources Current Introduction www.aerotech.com...
  • Page 94 Primary Encoder (Feedback Connector) Motor Supply Wiring Specifications Primary Encoder Pins on the Feedback Connector Mounting and Cooling Procedure Mounting Hardware DIN Rail Mounting Mounting Orientation Isolated Output Sinks Current Schematic Isolated Output Sources Current Schematic Operation TTL Outputs Schematic www.aerotech.com...

  • Page 95: Table 3-6: Square Wave Encoder Specifications

    Square Wave Encoder (Aux Encoder) Square Wave Encoder Schematic (Feedback Connector) Square Wave Encoder Schematic [-EB1] Square Wave Encoder Specifications (Feedback Connector) 38,65 Warranty and Field Service Standard Features Wire Colors for Aerotech-Supplied Brushless Motor Cables Stepper Motor Configuration www.aerotech.com...
  • Page 96 Index iXL2e/XL2e Hardware Manual Wire Colors for Aerotech-Supplied DC Brush Motor Cables Wire Colors for Aerotech-Supplied Stepper Motor Cables 34 www.aerotech.com...

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