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Automation1 XL2e
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Aerotech Automation1 XL2e Hardware Manual
High-performance linear digital drives
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Hardware manual
(92 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Automation1 Ixl2E and Xl2E High-Performance Linear Digital Drives
Table of Contents
List of Figures
List of Tables
EU Declaration of Conformity
Agency Approvals
Safety Procedures and Warnings
Handling and Storage
Installation Overview
Chapter 1: Ixl2E/Xl2E Overview
Figure 1-1: Ixl2E High-Performance Linear Digital Drive
Figure 1-2: Xl2E High-Performance Linear Digital Drive
Table 1-1: Feature Summary
Figure 1-3: Functional Diagram
Electrical Specifications
Table 1-2: Linear Amplifier Specifications
Mechanical Specifications
Mounting and Cooling
Table 1-3: Mounting Specifications
Dimensions
Figure 1-4: Dimensions [-EB0]
Figure 1-5: Dimensions [-EB1/-EB2]
Environmental Specifications
Table 1-4: Environmental Specifications
Drive and Software Compatibility
Table 1-5: Drive and Software Compatibility
Chapter 2: Installation and Configuration
Input Power Connections
Control Supply Connector
Figure 2-1: Control Supply Connections
Table 2-1: Control Supply Connector Pinout
Table 2-2: Control Supply Mating Connector Ratings
Motor Supply Connector
Figure 2-2: Motor Supply Connections
Table 2-3: Motor Supply Connector Pinout
Table 2-4: Motor Supply Mating Connector Ratings
Motor Power Output Connector
Table 2-5: Motor Power Output Connector Pinout
Table 2-6: Motor Power Output Mating Connector Ratings
Brushless Motor Connections
Figure 2-3: Brushless Motor Configuration
Table 2-7: Wire Colors for Aerotech-Supplied Brushless Motor Cables
Brushless Motor Powered Motor and Feedback Phasing
Figure 2-4: Positive Motor Direction
Figure 2-5: Encoder and Hall Signal Diagnostics
Table 2-8: Hall Signal Diagnostics
Brushless Motor Unpowered Motor and Feedback Phasing
Figure 2-6: Brushless Motor Phasing Oscilloscope Example
Figure 2-7: Brushless Motor Phasing Goal
DC Brush Motor Connections
DC Brush Motor Phasing
Figure 2-8: DC Brush Motor Configuration
Figure 2-9: Positive Motor Direction
Table 2-9: Wire Colors for Aerotech-Supplied DC Brush Motor Cables
Stepper Motor Connections
Stepper Motor Phasing
Figure 2-10: Stepper Motor Configuration
Figure 2-11: Positive Motor Direction
Table 2-10: Wire Colors for Aerotech-Supplied Stepper Motor Cables
Three Phase Stepper Motor Connections
Stepper Motor Phasing
Figure 2-12: Three Phase Stepper Motor Configuration
Figure 2-13: Positive Motor Direction
Feedback Connector
Table 2-11: Feedback Connector Pinout
Table 2-12: Feedback Mating Connector Ratings
Primary Encoder Inputs
Table 2-13: Multiplier Options
Table 2-14: Primary Encoder Pins on the Feedback Connector
Square Wave Encoder (Primary)
Figure 2-14: Square Wave Encoder Schematic (Feedback Connector)
Table 2-15: Square Wave Encoder Specifications
Absolute Encoder (Primary)
Figure 2-15: Absolute Encoder Schematic (Feedback Connector)
Sine Wave Encoder (Primary) [-MX2/-MX3 Option]
Figure 2-16: Sine Wave Encoder Phasing Reference Diagram
Table 2-16: Sine Wave Encoder Specifications
Encoder Phasing
Figure 2-17: Encoder Phasing Reference Diagram (Standard)
Figure 2-18: Position Feedback in the Diagnostic Display
Hall-Effect Inputs
Figure 2-19: Hall-Effect Inputs Schematic (Feedback Connector)
Table 2-17: Hall-Effect Feedback Pins on the Feedback Connector
Thermistor Input
Figure 2-20: Thermistor Input Schematic (Feedback Connector)
Table 2-18: Thermistor Input Pin on the Feedback Connector
Encoder Fault Input
Figure 2-21: Encoder Fault Input Schematic (Feedback Connector)
Table 2-19: Encoder Fault Input Pin on the Feedback Connector
End of Travel and Home Limit Inputs
Table 2-20: End of Travel and Home Limit Pins on the Feedback Connector
Figure 2-22: End of Travel and Home Limit Input Connections
Figure 2-23: End of Travel and Home Limit Input Schematic (Feedback Connector)
End of Travel and Home Limit Phasing
Figure 2-24: End of Travel and Home Limit Input Diagnostic Display
Brake Outputs
Figure 2-25: Brake Connected to the 25-Pin Feedback Connector (Typical)
Table 2-21: Brake Output Pins on the Feedback Connector
Table 2-22: Brake Control Specifications
Safe Torque off Input (STO)
Table 2-23: STO Connector Pinout
Table 2-24: STO Mating Connector Ratings
Figure 2-26: Typical STO Configuration
Table 2-25: STO Electrical Specifications
STO Standards
Table 2-26: STO Standards
Table 2-27: STO Standards Data
STO Functional Description
STO Startup Validation Testing
Table 2-28: STO Signal Delay
Table 2-29: Motor Function Relative to STO Input State
STO Diagnostics
Figure 2-27: STO Timing
Table 2-30: STO Timing
Hyperwire Interface
Table 2-31: Hyperwire Card Part Number
Table 2-32: Hyperwire Cable Part Numbers
Sync Port
Table 2-33: Sync-Related Functions
Table 2-34: Sync Port Cables
System Interconnection
Figure 2-28: Drive-Based System Wiring Drawing (Best Practice)
Figure 2-29: PC-Based System Wiring Drawing (Best Practice)
Figure 2-30: Drive-Based System Interconnection Drawing (Best Practice)
Figure 2-31: PC-Based System Interconnection Drawing (Best Practice)
PC Configuration and Operation Information
Chapter 3: -EB1/-EB2 Option Expansion Board
Figure 3-1: Expansion Option Board Connectors (Ixl2E Shown)
PSO Interface [-EB1/-EB2]
Table 3-1: PSO Specifications [-EB1/-EB2]
Table 3-2: PSO Interface Connector Pinout [-EB1/-EB2]
Table 3-3: PSO Interface Mating Connector Ratings [-EB1/-EB2]
Figure 3-2: PSO Output Sources Current
Figure 3-3: PSO Output Sinks Current
Figure 3-4: PSO TTL Outputs Schematic
Auxiliary Encoder Interface [-EB1/-EB2]
Table 3-4: Auxiliary Encoder Connector Pinout
Table 3-5: aux Mating Connector Ratings
Square Wave Encoder (Auxiliary)
Figure 3-5: Square Wave Encoder Interface (aux Connector)
Absolute Encoder (Auxiliary)
Figure 3-6: Absolute Encoder Schematic (Auxiliary Encoder Connector)
Sine Wave Encoder (Auxiliary) [-MX3 Option]
Figure 3-7: Sine Wave Encoder Phasing Reference Diagram
Table 3-7: Sine Wave Encoder Specifications
Figure 3-8: Sine Wave Encoder Schematic (aux Connector)
Analog I/O [-EB1]
Table 3-8: Analog I/O Connector Pinout [-EB1]
Table 3-9: Analog I/O Mating Connector Ratings [-EB1]
Analog Output 0 [-EB1]
Figure 3-9: Analog Output Schematic [-EB1]
Table 3-10: Analog Output Specifications [-EB1]
Table 3-11: Analog Output Pins on the Analog I/O Connector [-EB1]
Analog Input (Differential) [-EB1]
Figure 3-10: Analog Input Schematic [-EB1]
Table 3-12: Differential Analog Input Specifications [-EB1]
Table 3-13: Analog Input Pins on the Analog I/O Connector [-EB1]
Digital Outputs [-EB1]
Table 3-14: Digital Output Specifications [-EB1]
Table 3-15: Digital Output Connector Pinout [-EB1]
Table 3-16: Digital Output Mating Connector Ratings [-EB1]
Figure 3-11: Digital Outputs Schematic [-EB1]
Figure 3-12: Digital Outputs Connected in Current Sourcing Mode [-EB1]
Digital Inputs [-EB1]
Table 3-17: Digital Input Specifications [-EB1]
Table 3-18: Digital Input Connector Pinout [-EB1]
Table 3-19: Digital Input Mating Connector Ratings [-EB1]
Industrial Ethernet (Ixl2E -EB2 Option Only)
Chapter 4: Cables and Accessories
Table 4-1: Standard Interconnection Cables
DIN Rail Mounting
Table 4-2: Mounting Parts
Joystick Interface
Handwheel Interface
Chapter 5: Maintenance
Table 5-1: LED Description
Table 5-2: Troubleshooting
Preventative Maintenance
Table 5-3: Preventative Maintenance
Fuse Specifications
Table 5-4: Control Board Fuse Specifications
Appendix A: Warranty and Field Service
Appendix B: Revision History
Index
Table 3-6: Square Wave Encoder Specifications
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Automation1 iXL2e and XL2e High-Performance
Linear Digital Drives
HARDWARE MANUAL
Revision 1.04
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