Aerotech Automation1 iXL5e Hardware Manual
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Aerotech Automation1 iXL5e Hardware Manual

High-performance linear digital drives
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Automation1 iXL5e and XL5e High-Performance
Linear Digital Drives
HARDWARE MANUAL
Revision 1.07

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Summary of Contents for Aerotech Automation1 iXL5e

  • Page 1: Automation1 Ixl5E And Xl5E High-Performance Linear Digital Drives

    Automation1 iXL5e and XL5e High-Performance Linear Digital Drives HARDWARE MANUAL Revision 1.07...
  • Page 2 Global Technical Support Portal for information and support about your Aerotech, Inc. products. The website supplies software, product manuals, Help files, training schedules, and PC-to-PC remote technical support. If necessary, you can complete Product Return (RMA) forms and get information about repairs and spare or replacement parts.

  • Page 3: Table Of Contents

    Hardware Manual iXL5e/XL5e Table of Contents Automation1 iXL5e and XL5e High-Performance Linear Digital Drives Table of Contents List of Figures List of Tables EU Declaration of Conformity Agency Approvals Safety Procedures and Warnings Handling and Storage Installation Overview Chapter 1: iXL5e/XL5e Overview 1.1.
  • Page 4 3.5. PSO Interface [-EB1] Chapter 4: Cables and Accessories 4.1. Joystick Interface 4.2. Handwheel Interface Chapter 5: Maintenance 5.1. Preventative Maintenance 5.2. Fuse Specifications Appendix A: Warranty and Field Service Appendix B: Voltage Selection Operation Appendix C: Revision History Index www.aerotech.com...

  • Page 5: List Of Figures

    Digital Inputs Schematic (Aux I/O Connector) Figure 2-39: Digital Inputs Connected to Current Sourcing Devices Figure 2-40: Digital Inputs Connected to Current Sinking Devices Figure 2-41: High-Speed Inputs Figure 2-42: Analog Output 0 Schematic Figure 2-43: Analog Input 0 Schematic www.aerotech.com...
  • Page 6 Two Axis Joystick Interface (to the Aux I/O of two drives) Figure 4-2: Two Axis Joystick Interface (to the I/O board) Figure 4-3: Handwheel Interconnection to Aux I/O Connector Figure 4-4: Handwheel Interconnection to the Aux I/O through a BBA32 Module Figure B-1: Voltage Selection Switch Access www.aerotech.com...

  • Page 7: List Of Tables

    Motor Supply Mating Connector Ratings Table 2-5: Motor Power Output Connector Pinout Table 2-6: Motor Power Output Mating Connector Ratings Table 2-7: Wire Colors for Aerotech-Supplied Brushless Motor Cables  Table 2-8: Hall Signal Diagnostics Table 2-9: DC Brush Voltage Output Configuration Table 2-10: Wire Colors for Aerotech-Supplied DC Brush Motor Cables...
  • Page 8 Table 3-15: PSO Specifications [-EB1] Table 3-16: PSO Interface Connector Pinout [-EB1] Table 3-17: PSO Interface Mating Connector Ratings [-EB1] Table 4-1: Standard Interconnection Cables Table 5-1: LED Description Table 5-2: Troubleshooting Table 5-3: Preventative Maintenance Table 5-4: Fuse Specifications www.aerotech.com...

  • Page 9: Eu Declaration Of Conformity

    Hardware Manual iXL5e/XL5e EU Declaration of Conformity Manufacturer Aerotech, Inc. Address 101 Zeta Drive Pittsburgh, PA 15238-2811 Product iXL5e/XL5e Model/Types This is to certify that the aforementioned product is in accordance with the applicable requirements of the following directive(s): 2014/30/EU...

  • Page 10: Agency Approvals

    CE Attestation of Conformity, Standards: Low Voltage Directive 2014/35/EU, EN 61010-1:2010/AMD1:2019 Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates. Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech certificates. www.aerotech.com...

  • Page 11: Safety Procedures And Warnings

    To find the newest information about this product, refer to www.aerotech.com. If you do not understand the information in this manual, contact Aerotech Global Technical Support. IMPORTANT: This product has been designed for light industrial manufacturing or laboratory environments.
  • Page 12 2. Do not use the cables or the connectors to lift or move this product. 3. Use this product only in environments and operating conditions that are approved in this manual. 4. Only trained operators should operate this equipment. www.aerotech.com...

  • Page 13: Handling And Storage

    Store the drive in the original shipping container. If the original packaging included ESD protective packaging, make sure to store the drive in it. The storage location must be dry, free of dust, free of vibrations, and flat. Section 1.3. Environmental Specifications Refer to www.aerotech.com...

  • Page 14: Installation Overview

    2.5./ (if you purchased the I/O option). Chapter 3 Connect the Safe Torque Off (STO). Section 2.4. Connect the power supply to the Control Supply connector. Section 2.1.1. Connect the motor power to the Motor Supply connector. Section 2.1.2. www.aerotech.com...
  • Page 15 2.5./ (if you purchased the I/O option). Chapter 3 Connect the Safe Torque Off (STO). Section 2.4. Connect the power supply to the Control Supply connector. Section 2.1.1. Connect the motor power to the Motor Supply connector. Section 2.1.2. www.aerotech.com...
  • Page 16 Hardware Manual This page intentionally left blank. www.aerotech.com...

  • Page 17: Chapter 1: Ixl5E/Xl5E Overview

    The drives are factory configured for the specified AC input voltage, motor output voltage, and current. Refer to Table 1-1 for a complete list of features and ordering options. Figure 1-1: iXL5e High Performance Linear Amplifier www.aerotech.com...

  • Page 18: Figure 1-2: Xl5E High Performance Linear Amplifier

    Hardware Manual Figure 1-2: XL5e High Performance Linear Amplifier www.aerotech.com...

  • Page 19: Table 1-1: Feature Summary

    -EB1 16 digital logic inputs (5 - 24 VDC), may be connected in current sourcing or sinking mode 16 digital logic outputs (5 - 24 VDC), user defined as current sourcing or sinking Digital logic laser firing (PSO) output www.aerotech.com...
  • Page 20 2 axes (includes One-Axis PSO). Three-axis Part-Speed PSO firing, which uses the PSO firing circuit based off of the -PSO6 commanded vector velocity of 3 or more axes (includes One-Axis PSO). Version -DEFAULT Firmware Matches Software Line -LEGACY Legacy Firmware Version X.XX.XXX www.aerotech.com...

  • Page 21: Figure 1-3: Functional Diagram

    Hardware Manual iXL5e/XL5e The block diagram that follows shows a summary of the connector signals. Figure 1-3: Functional Diagram www.aerotech.com...

  • Page 22: Electrical Specifications

    (4) Amplifier power dissipation is calculated as (Vbus – Vout) · Iout for each phase. A 40B configuration that drives 1 A into 0 Ω results in 40 W of power dissipation in the amplifier. (5) The XL5e amplifier has peak power-limiting circuitry to protect itself from damage. The Power Limiting bit in the Drive Status word indicates if this has occurred. www.aerotech.com...

  • Page 23: Mechanical Specifications

    11.35 kg Mounting Hardware M4 [#8] screws (four locations, not included) Mounting Orientation Vertical (typical) Section 1.2.2. Dimensions Dimensions Refer to Airflow ~25 mm Minimum Clearance Connectors ~100 mm Operating Temperature Section 1.3. Environmental Specifications Refer to Drive IP Rating IP20 www.aerotech.com...

  • Page 24: Dimensions

    Hardware Manual 1.2.2. Dimensions IMPORTANT: iXL5e and XL5e dimensions are the same. iXL5e is shown. Figure 1-4: Dimensions www.aerotech.com...

  • Page 25: Figure 1-5: Dimensions [-Eb1]

    Hardware Manual iXL5e/XL5e IMPORTANT: iXL5e-EB1 and XL5e-EB1 dimensions are the same. iXL5e-EB1 is shown. Figure 1-5: Dimensions [-EB1] www.aerotech.com...

  • Page 26: Environmental Specifications

    0 m to 2,000 m (0 ft to 6,562 ft) above sea level. Operating Altitude If you must operate this product above 2,000 m or below sea level, contact Aerotech, Inc. Pollution Degree 2 Pollution Typically only nonconductive pollution occurs.

  • Page 27: Chapter 2: Installation And Configuration

    The Control Supply contains an internal filter but you could be required to add an external filter for CE compliance. Install the external filter module as close as possible to the drive. Use a Schaffner FN2080 filter, an Aerotech UFM-ST noise filter module, or equivalent device. Figure 2-1:...

  • Page 28: Motor Supply Connector

    (14 AWG) minimum conductor size Table 2-4: Motor Supply Mating Connector Ratings Specification Description Type 3-Pin Terminal Block Aerotech: ECK02388 Part Numbers Phoenix: 1756272 One conductor, stranded with ferrule 14...22 AWG (0.25...2.5 mm and plastic sleeve Conductor Cross Two conductors (same cross-...

  • Page 29: Motor Power Output Connector

    Stepper (No Connection) Table 2-6: Motor Power Output Mating Connector Ratings Specification Description Type 5-Pin Terminal Block Aerotech: ECK02393 Part Numbers Phoenix: 1827622 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross-...

  • Page 30: Brushless Motor Connections

    Black #3 Violet & Blue (1) Wire Color Set #1 is the wire set typically used by Aerotech. (2) “&” indicates two wires (Red & Orange); “ / ” indicates a single wire (Green/White). Brushless motors are commutated electronically by the controller. The use of Hall effect devices for commutation is recommended.

  • Page 31: Brushless Motor Powered Motor And Feedback Phasing

    Observe the state of the encoder and Hall-effect device signals in the Diagnostics section of the Status Utility. Table 2-8: Hall Signal Diagnostics Hall-Signal Status Definition 0 V or logic low 5 V or logic high Figure 2-4: Positive Motor Direction Figure 2-5: Encoder and Hall Signal Diagnostics www.aerotech.com...

  • Page 32: Brushless Motor Unpowered Motor And Feedback Phasing

    With the designations of the motor and Hall leads of a third party motor determined, the motor can now be connected to an Aerotech system. Connect motor lead A to motor connector A, motor lead B to motor connector B, and motor lead C to motor connector C. Hall leads should also be connected to their respective feedback connector pins (Hall A lead to the Hall A feedback pin, Hall B to Hall B, and Hall C to Hall C).

  • Page 33: Dc Brush Motor Connections

    Red & Orange Yellow & Blue Black Yellow & Blue (1) Wire Color Set #1 is the typical wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire. www.aerotech.com...

  • Page 34: Dc Brush Motor Phasing

    5. Connect the motor lead from the positive lead of the voltmeter to the ØA motor terminal on the drive. Connect the motor lead from the negative lead of the voltmeter to the ØC motor terminal on the drive. For Aerotech-supplied systems, the motor, encoder and Hall sensors are correctly configured and connection adjustments are not necessary. www.aerotech.com...

  • Page 35: Stepper Motor Connections

    Yellow White White & Red (1) Wire Color Set #1 is the typical wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire. 2.2.3.1. Stepper Motor Phasing A stepper motor can be run with or without an encoder.

  • Page 36: Three Phase Stepper Motor Connections

    2-14). If the motor moves in a counterclockwise direction, reverse the motor leads and re-run the command. After the motor has been phased, if you want to change the direction of positive motion, use the ReverseMotionDirection parameter. Figure 2-14: Positive Motor Direction www.aerotech.com...

  • Page 37: Feedback Connector

    Description In/Out/Bi Connector Reserved Motor Over Temperature Thermistor Input +5V Power Output Plug and Play Serial Data (for Aerotech stages only) Bidirectional Hall-Effect Sensor B (brushless motors only) Input Encoder Marker Reference Pulse - Input Absolute Encoder Clock - Output...

  • Page 38: Primary Encoder Inputs

    Bidirectional Encoder Cosine + Input Encoder Cosine - Input +5V Power Output Encoder Sine + Input Encoder Sine - Input Absolute Encoder Data+ Bidirectional Signal Common Output Signal Common Output (1) The maximum combined current output is 500 mA. www.aerotech.com...

  • Page 39: Square Wave Encoder (Primary)

    Table 2-16: Square Wave Encoder Specifications Specification Value Encoder Frequency 10 MHz maximum (25 ns minimum edge separation) x4 Quadrature Decoding 40 million counts/sec Figure 2-15: Square Wave Encoder Schematic (Feedback Connector) www.aerotech.com...

  • Page 40: Absolute Encoder (Primary)

    You cannot echo an absolute encoder signal. Refer to Figure 2-16 for the serial data stream interface. Refer to the Help file for information on how to set up your EnDat or BiSS absolute encoder parameters. Figure 2-16: Absolute Encoder Schematic (Feedback Connector) www.aerotech.com...

  • Page 41: Sine Wave Encoder (Primary) [-Mx2/-Mx3 Option]

    16,384 -MX2/-MX3 Primary Encoder Channel 800 nsec (analog input to quadrature output) Interpolation Latency Input Common Mode 1.5 to 3.5 VDC (1) Measured as SIN(+) - SIN(-) or COS(+) - COS(-) Figure 2-17: Sine Wave Encoder Phasing Reference Diagram www.aerotech.com...

  • Page 42: Figure 2-18: Sine Wave Encoder Schematic (Feedback Connector)

    2.3.1. Primary Encoder Inputs iXL5e/XL5e Hardware Manual Figure 2-18: Sine Wave Encoder Schematic (Feedback Connector) www.aerotech.com...

  • Page 43: Encoder Phasing

    Figure 2-19: Encoder Phasing Reference Diagram (Standard) IMPORTANT: Encoder manufacturers may refer to the encoder signals as A, B, and Z. The proper phase relationship between signals is shown in Figure 2-19. Figure 2-20: Position Feedback in the Diagnostic Display www.aerotech.com...

  • Page 44: Hall-Effect Inputs

    Hall-Effect Sensor A (brushless motors only) Input Hall-Effect Sensor C (brushless motors only) Input +5V Power Output Signal Common Output Signal Common Output (1) The maximum combined current output is 500 mA. Figure 2-21: Hall-Effect Inputs Schematic (Feedback Connector) www.aerotech.com...

  • Page 45: Thermistor Input

    1.385 kΩ. The circuit includes a 12 kΩ internal pull-up resistor which corresponds to a trip voltage of +0.52 V. Table 2-19: Thermistor Input Pin on the Feedback Connector Pin # Description In/Out/Bi Motor Over Temperature Thermistor Input Figure 2-22: Thermistor Input Schematic (Feedback Connector) www.aerotech.com...

  • Page 46: Encoder Fault Input

    The nominal trip voltage of the encoder fault input is +2.5 V. Table 2-20: Encoder Fault Input Pin on the Feedback Connector Pin # Description In/Out/Bi Encoder Fault Input Input Figure 2-23: Encoder Fault Input Schematic (Feedback Connector) www.aerotech.com...

  • Page 47: End Of Travel And Home Limit Inputs

    IMPORTANT: Use NPN-type normally-closed limit switches (Active High) to provide fail- safe behavior in the event of an open circuit. www.aerotech.com...

  • Page 48: Figure 2-24: End Of Travel And Home Limit Input Connections

    Hardware Manual Figure 2-24: End of Travel and Home Limit Input Connections Figure 2-25: End of Travel and Home Limit Input Schematic (Feedback Connector) www.aerotech.com...

  • Page 49: End Of Travel And Home Limit Phasing

    CW and CCW limit functionality in the software using the EndOfTravelLimitSetup parameter. View the logic level of the EOT limit inputs in the Diagnostics display (shown in Figure 2-26). Figure 2-26: End of Travel and Home Limit Input Diagnostic Display www.aerotech.com...

  • Page 50: Brake Outputs

    Brake Output +  Output Table 2-23: Brake Control Specifications Specification Value Maximum Voltage 24 VDC Maximum Current A varistor must be connected across the brake to minimize voltage transients. Figure 2-27: Brake Connected to the 25-Pin Feedback Connector (Typical) www.aerotech.com...

  • Page 51: Safe Torque Off Input (Sto)

    Output RETURN. Not for customer use. Table 2-25: STO Mating Connector Ratings Specification Description Type 5-Pin Terminal Block Aerotech: ECK02393 Part Numbers Phoenix: 1827622 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross- Section section), stranded , twin ferrule with 20 AWG (0.5 mm...

  • Page 52: Figure 2-28: Typical Sto Configuration

    WARNING: The drive does not check for short circuits on the external STO wiring. If this is not done by the external safety device, short circuits on the wiring must be excluded. Refer to EN ISO 13849-2. For Category 4 systems, the exclusion of short circuits is mandatory. Figure 2-28: Typical STO Configuration www.aerotech.com...

  • Page 53: Sto Standards

    Interval for manual STO test: EN/IEC 61508 Once per year for SIL2/PL d/category 3 Once per three months for SIL3/PL e/category 3 Once per day for SIL3/PL e/category 4 SIL3 EN/IEC 61508 PFH < 3 FIT SFF > 99% www.aerotech.com...

  • Page 54: Sto Functional Description

    Connect the ESTOP signal directly to a digital input, in addition to the external timer, to allow the drive to begin a software-controlled stop as soon as the ESTOP signal becomes active. Use the EmergencyStopFaultInput parameter to configure a digital input as an ESTOP input. www.aerotech.com...

  • Page 55: Sto Startup Validation Testing

    (open circuit or 0 V), and that the STO channel is in the safe state. DANGER: The STO circuit does not remove lethal voltage from the motor terminals. AC mains power must be removed before servicing. www.aerotech.com...

  • Page 56: Sto Diagnostics

    If power is reapplied to the STO inputs before the STO Delay Time, an STO hardware shutdown will not occur but a software stop may, depending on the width of the STO pulse. The controller will ignore STO active pulses shorter in length than the STOPulseFilter parameter setting. www.aerotech.com...

  • Page 57: Auxiliary I/O Connector

    (1) Software configured option (2) For PSO, refer to Section 2.5.2. Table 2-33: Auxiliary I/O Mating Connector Ratings Specification 26-Pin Solder Cup Backshell Aerotech Part Number ECK01259 ECK01022 Manufacturer Part Number Kycon K86-AA-26P Amphenol 17E-1725-2 Maximum Wire Size 22 AWG (0.25 mm (1) Refer to the manufacturer website for additional information.

  • Page 58: Auxiliary Encoder Interface

    Absolute Encoder Clock - Output +5 Volt (500 mA max) Output Auxiliary Marker - / PSO Differential Output - / PSO TTL Output Bidirectional Auxiliary Marker + / PSO Differential Output + Bidirectional Common Output (2) For PSO, refer to Section 2.5.2. www.aerotech.com...

  • Page 59: Square Wave Encoder (Auxiliary)

    Table 2-35: Square Wave Encoder Specifications Specification Value Encoder Frequency 10 MHz maximum (25 ns minimum edge separation) x4 Quadrature Decoding 40 million counts/sec Figure 2-30: Square Wave Encoder Interface (Aux I/O Connector) www.aerotech.com...

  • Page 60: Absolute Encoder (Auxiliary)

    You cannot use an absolute encoder with incremental signals on the Auxiliary I/O Connector. Refer to Figure 2-31 for the serial data stream interface. Refer to the Help file for information on how to set up your EnDat or BiSS absolute encoder parameters. Figure 2-31: Absolute Encoder Schematic (Auxiliary I/O Connector) www.aerotech.com...

  • Page 61: Sine Wave Encoder (Auxiliary) [-Mx3 Option]

    16,384 -MX2/-MX3 Primary Encoder Channel 800 nsec (analog input to quadrature output) Interpolation Latency Input Common Mode 1.5 to 3.5 VDC (1) Measured as SIN(+) - SIN(-) or COS(+) - COS(-) Figure 2-32: Sine Wave Encoder Phasing Reference Diagram www.aerotech.com...

  • Page 62: Figure 2-33: Sine Wave Encoder Schematic (Auxiliary I/O Connector)

    2.5.1. Auxiliary Encoder Interface iXL5e/XL5e Hardware Manual Figure 2-33: Sine Wave Encoder Schematic (Auxiliary I/O Connector) www.aerotech.com...

  • Page 63: Position Synchronized Output (Pso)

    15 ns [Fire event to output change] Table 2-38: PSO Pins on the Auxiliary I/O Connector Pin# Description In/Out/Bi Auxiliary Marker - / PSO Differential Output - / PSO TTL Output Bidirectional Auxiliary Marker + / PSO Differential Output + Bidirectional Common Output www.aerotech.com...

  • Page 64: Figure 2-34: Pso Interface

    Hardware Manual Figure 2-34: PSO Interface www.aerotech.com...

  • Page 65: Digital Outputs

    Reset State Output Off (High Impedance State) Table 2-40: Digital Output Pins on the Auxiliary I/O Connector Pin# Description In/Out/Bi Digital Output 0 Output Digital Output 1 Output Digital Output 2 Output Digital Output Common Output Digital Output 3 Output www.aerotech.com...

  • Page 66: Figure 2-35: Digital Output Schematic (Aux I/O Connector)

    Hardware Manual Figure 2-35: Digital Output Schematic (Aux I/O Connector) www.aerotech.com...

  • Page 67: Figure 2-36: Digital Outputs Connected In Current Sourcing Mode

    Hardware Manual iXL5e/XL5e Figure 2-36: Digital Outputs Connected in Current Sourcing Mode Figure 2-37: Digital Outputs Connected in Current Sinking Mode www.aerotech.com...

  • Page 68: Digital Inputs

    Digital Input 0 / CCW EOT Input Input Digital Input 1 / CW EOT Input Input Digital Input Common Output Digital Input 2 / Home Input Input Digital Input 3 Input (1) Software configured option Figure 2-38: Digital Inputs Schematic (Aux I/O Connector) www.aerotech.com...

  • Page 69: Figure 2-39: Digital Inputs Connected To Current Sourcing Devices

    Hardware Manual iXL5e/XL5e Figure 2-39: Digital Inputs Connected to Current Sourcing Devices Figure 2-40: Digital Inputs Connected to Current Sinking Devices www.aerotech.com...

  • Page 70: High-Speed Inputs

    High-Speed Input Pins on the Auxiliary I/O Connector Pin# Description In/Out/Bi High-Speed Input 20 + / PSO External Sync. + Input High-Speed Input 20 - / PSO External Sync. - Input High-Speed Input 21 + Input High-Speed Input 21 - Input Figure 2-41: High-Speed Inputs www.aerotech.com...

  • Page 71: Analog Output

    Output Voltage -10 V to +10 V Output Current 5 mA Resolution (bits) 16 bits Table 2-46: Analog Output Pins on the Auxiliary I/O Connector Pin# Description In/Out/Bi Analog Output 0 Output Analog Common Output Figure 2-42: Analog Output 0 Schematic www.aerotech.com...

  • Page 72: Figure 2-43: Analog Input 0 Schematic

    1. Signals outside of this range may damage the input Table 2-48: Analog Input Pins on the Auxiliary I/O Connector Pin# Description In/Out/Bi Analog Input 0+ (Differential) Input Analog Input 0- (Differential) Input Analog Common Output Figure 2-43: Analog Input 0 Schematic www.aerotech.com...

  • Page 73: Table 2-49: Brake Power Supply Connector Pinout

    Brake Power Supply (-) Input Table 2-50: Brake Power Supply Mating Connector Ratings Specification Description Type 2-Pin Terminal Block Aerotech: ECK02391 Part Numbers Phoenix: 1827635 One conductor, stranded with ferrule 18...22 AWG (0.25...0.75 mm and plastic sleeve Conductor Cross Two conductors (same cross-...

  • Page 74: Table 2-51: Hyperwire Card Part Number

    HyperWire Cable Part Numbers Part Number Description HYPERWIRE-AO10-5 HyperWire cable, active optical, 0.5 m HYPERWIRE-AO10-10 HyperWire cable, active optical, 1.0 m HYPERWIRE-AO10-30 HyperWire cable, active optical, 3.0 m HYPERWIRE-AO10-50 HyperWire cable, active optical, 5.0 m HYPERWIRE-AO10-200 HyperWire cable, active optical, 20.0 m www.aerotech.com...

  • Page 75: Table 2-53: Sync-Related Functions

    The controller is equipped with 100BASE-TX Industrial Ethernet ports. IMPORTANT: Industrial Ethernet is only available on the iXL5e. For the location of the ports, refer to Figure 1-1. For cable part numbers, refer to Table 4-1. For more information, refer to the Help system. www.aerotech.com...

  • Page 76: Figure 2-44: Drive-Based System Wiring Drawing (Best Practice)

    Hardware Manual 2.10. System Interconnection Figure 2-44: Drive-Based System Wiring Drawing (Best Practice) Figure 2-45: PC-Based System Wiring Drawing (Best Practice) www.aerotech.com...

  • Page 77: Figure 2-46: Drive-Based Controller System Interconnection (Best Practice)

    Hardware Manual iXL5e/XL5e Figure 2-46: Drive-Based Controller System Interconnection (Best Practice) www.aerotech.com...

  • Page 78: Figure 2-47: Pc-Based Controller System Interconnection (Best Practice)

    Hardware Manual Figure 2-47: PC-Based Controller System Interconnection (Best Practice) www.aerotech.com...
  • Page 79 Hardware Manual iXL5e/XL5e 2.11. PC Configuration and Operation Information For more information about hardware requirements, PC configuration, programming, system operation, and utilities, refer to the Help file. www.aerotech.com...
  • Page 80 Hardware Manual This page intentionally left blank. www.aerotech.com...

  • Page 81: Figure 3-1: -Eb1 I/O Option Board Connectors (Ixl5E Shown)

    Hardware Manual iXL5e/XL5e Chapter 3: -EB1 Option Expansion Board The -EB1 I/O option board has 16 digital inputs, 16 digital outputs, 3 analog inputs, 3 analog outputs, and PSO outputs. Figure 3-1: -EB1 I/O Option Board Connectors (iXL5e shown) www.aerotech.com...

  • Page 82: Table 3-1: Digital Output Specifications [-Eb1]

    24 V (26 V Maximum) Maximum Sink/Source Current 250 mA/output Output Saturation Voltage 0.9 V at maximum current Output Resistance 3.7 Ω Rise / Fall Time 250 µs (2K pull up to 24V) Reset State Output Off (High Impedance State) www.aerotech.com...

  • Page 83: Table 3-2: Digital Output 1 Connector Pinout [-Eb1]

    Output 19 (Optically-Isolated) Output Table 3-4: Digital Output 1 and 2 Mating Connector Ratings [-EB1] Specification Description Type 10-Pin Terminal Block Aerotech: ECK02395 Part Numbers Phoenix: 1700841 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Stranded, with ferrule, without plastic Cross Section 20...24 AWG (0.25...0.5 mm...

  • Page 84: Figure 3-2: Digital Outputs Schematic [-Eb1]

    Hardware Manual Figure 3-2: Digital Outputs Schematic [-EB1] www.aerotech.com...

  • Page 85: Figure 3-3: Digital Outputs Connected In Current Sourcing Mode [-Eb1]

    Hardware Manual iXL5e/XL5e Figure 3-3: Digital Outputs Connected in Current Sourcing Mode [-EB1] Figure 3-4: Digital Outputs Connected in Current Sinking Mode [-EB1] www.aerotech.com...

  • Page 86: Table 3-5: Digital Input Specifications [-Eb1]

    Output Input 4 (Optically-Isolated) Input Input 5 (Optically-Isolated) Input Input 6 (Optically-Isolated) Input Input 7 (Optically-Isolated) Input Input Common for Inputs 8-11 Output Input 8 (Optically-Isolated) Input Input 9 (Optically-Isolated) Input Input 10 (Optically-Isolated) Input Input 11 (Optically-Isolated) Input www.aerotech.com...

  • Page 87: Figure 3-5: Digital Inputs Schematic [-Eb1]

    Input 19 (Optically-Isolated) Input Table 3-8: Digital Input 1 and 2 Mating Connector Ratings [-EB1] Specification Description Type 10-Pin Terminal Block Aerotech: ECK02395 Part Numbers Phoenix: 1700841 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Stranded, with ferrule, without plastic Cross Section 20...24 AWG (0.25...0.5 mm...

  • Page 88: Figure 3-6: Digital Inputs Connected To Current Sourcing (Pnp) Devices [-Eb1]

    IMPORTANT: Each bank of four inputs must be connected in an all sourcing or all sinking configuration. Figure 3-6: Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1] Figure 3-7: Digital Inputs Connected to Current Sinking (NPN) Devices [-EB1] www.aerotech.com...

  • Page 89: Figure 3-8: Analog Output Typical Connection [-Eb1]

    Analog Output 3 Output Ground Table 3-11: Analog Output Mating Connector Ratings [-EB1] Specification Description Type 4-Pin Terminal Block Aerotech: ECK02399 Part Numbers Phoenix: 1768004 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Cross Stranded, with ferrule, without Section 20...24 AWG (0.25...0.5 mm...

  • Page 90: Figure 3-9: Analog Input Typical Connection [-Eb1]

    Analog Input 3- Input Ground Table 3-14: Analog Input Mating Connector Ratings [-EB1] Specification Description Type 8-Pin Terminal Block Aerotech: ECK02397 Part Numbers Phoenix: 1908101 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Cross Stranded, with ferrule, without Section 20...24 AWG (0.25...0.5 mm...

  • Page 91: Table 3-15: Pso Specifications [-Eb1]

    PSO Output (TTL) Output Ground Table 3-17: PSO Interface Mating Connector Ratings [-EB1] Specification Description Type 4-Pin Terminal Block Aerotech: ECK02399 Part Numbers Phoenix: 1768004 Solid or stranded 20...26 AWG (0.14...0.5 mm Conductor Cross Stranded, with ferrule, without Section 20...24 AWG (0.25...0.5 mm...

  • Page 92: Figure 3-10: Pso Output Sources Current

    This output signal is a 5V TTL signal which is used to drive an opto coupler or general purpose TTL input. This signal is active high and is driven to 5V when a PSO fire event occurs. Figure 3-12: PSO TTL Outputs Schematic www.aerotech.com...

  • Page 93: Table 4-1: Standard Interconnection Cables

    Hardware Manual iXL5e/XL5e Chapter 4: Cables and Accessories IMPORTANT: Find Aerotech cable drawings on the website at http://www.aerotechmotioncontrol.com/manuals/index.aspx. Table 4-1: Standard Interconnection Cables Cable Part # Description Joystick Refer to Section 4.1. ECZ01231 BBA32 Interconnect Cable (1, 2) ENET-CAT5e-xx Ethernet CAT5e Cable...

  • Page 94: Figure 4-1: Two Axis Joystick Interface (To The Aux I/O Of Two Drives)

    Hardware Manual 4.1. Joystick Interface Aerotech Multi-Axis Joystick (NEMA12 (IP54) rated) is powered from 5 V and has a nominal 2.5 V output in the center detent position. Three buttons are used to select axis pairs and speed ranges. An optional interlock signal is used to indicate to the controller that the joystick is present. Joystick control will not activate unless the joystick is in the center location.

  • Page 95: Figure 4-2: Two Axis Joystick Interface (To The I/O Board)

    Hardware Manual iXL5e/XL5e Figure 4-2: Two Axis Joystick Interface (to the I/O board) www.aerotech.com...

  • Page 96: Figure 4-3: Handwheel Interconnection To Aux I/O Connector

    IMPORTANT: You can find instructions on how to enable the handwheel in the online Help file. Connect a handwheel to the Aux I/O as shown in Figure 4-3 Figure 4-4. Figure 4-3: Handwheel Interconnection to Aux I/O Connector Figure 4-4: Handwheel Interconnection to the Aux I/O through a BBA32 Module www.aerotech.com...

  • Page 97: Table 5-1: Led Description

    The light is configured to blink for setup. Table 5-2: Troubleshooting Symptom Possible Cause and Solution Make sure the power LED is illuminated (this indicates that power is present). No Communication Make sure that all communication cables (HyperWire, for example) are fully inserted in their ports. www.aerotech.com...

  • Page 98: Table 5-3: Preventative Maintenance

    Also make sure that it does not go onto the outer connectors and components. Internal contamination from the cleaning solution can cause corrosion and electrical short circuits. Do not clean the labels with a cleaning solution because it might remove the label information. www.aerotech.com...

  • Page 99: Table 5-4: Fuse Specifications

    Hardware Manual iXL5e/XL5e 5.2. Fuse Specifications WARNING: Replace fuses only with the same type and value. Table 5-4: Fuse Specifications Aerotech Third Party SCCR Fuse Description Size Littelfuse F100 Control Supply at Line Input (L) 2 A S.B. 35 A EIF01044 0877002.MXEP...
  • Page 100 Hardware Manual This page intentionally left blank. www.aerotech.com...
  • Page 101 All Other Repairs - After Aerotech's evaluation, the buyer shall be notified of the repair cost. At such time the buyer must issue a valid purchase order to cover the cost of the repair and freight, or authorize the product(s) to be shipped back as is, at the buyer's expense.
  • Page 102 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for...
  • Page 103 3. Apply a visible indicator on the drive that lets the user know that the voltage input configuration has changed and that the factory order part number no longer represents the current configuration. www.aerotech.com...

  • Page 104: Figure B-1: Voltage Selection Switch Access

    Hardware Manual Figure B-1: Voltage Selection Switch Access www.aerotech.com...
  • Page 105 Agency Approvals Control Supply specifications have been updated Dimension drawings have been updated 1.01 Absolute Encoder support on the Auxiliary I/O connector has been added. System Wiring (best practices) drawing has been added Appendix B has been updated 1.00 New manual www.aerotech.com...
  • Page 106 Hardware Manual This page intentionally left blank. www.aerotech.com...
  • Page 107 Analog Input Connector Pinout [-EB1] Numbers Analog Input Pins (Aux I/O Connector) Brushless Motor Configuration (Motor Power Output Analog Input Typical Connection [-EB1] Connector) Analog Inputs [-EB1] Brushless Motor Connections (Motor Power Output Connector) Analog Output 0 on the Aux I/O Connector www.aerotech.com...
  • Page 108 Digital Input 1 Connector Pinout [-EB1] Electromagnetic Compatibility (EMC) Digital Input 2 Connector [-EB1] Mating Connector Part Enclosure Numbers IP54 Compliant Digital Input 2 Connector Pinout [-EB1] encoder Digital Input Pins on the Aux I/O Connector absolute 40,60 Digital Input Specifications (Aux I/O Connector) www.aerotech.com...
  • Page 109 RS-422 Line Driver Encoder Outputs Connected in Current Sourcing Mode [-EB1] 85 Square Wave Encoder Positive Motor Direction Thermistor Input PSO Isolated Output Sinks Current Travel Limit Input PSO Isolated Output Sources Current Feedback Monitoring PSO TTL Outputs Schematic www.aerotech.com...
  • Page 110 Cable Part Numbers Motor Function Relative to STO Input State Card Part Number Motor Power Output Connector Brushless Motor Connections DC Brush Motor Connections I/O Option Board [-EB1] Mating Connector Part Numbers Input Power Connections Pinout inspecting cooling vents www.aerotech.com...
  • Page 111 End of Travel Limit Input Pins (Feedback Connector) Sine Wave Encoder (Aux Connector) Feedback Connector Sine Wave Encoder (Auxiliary I/O Connector) Hall-Effect Feedback Pins (Feedback Connector) Sine Wave Encoder Phasing Reference Diagram High-Speed Input Pins (Aux I/O Connector) Sine Wave Encoder Schematic (Auxiliary I/O Connector) www.aerotech.com...

  • Page 112: Table 2-35: Square Wave Encoder Specifications

    Stepper Motor Phasing 35-36 Warranty and Field Service Connector Pinout Wire Colors for Aerotech-Supplied Brushless Motor Cables Diagnostics Wire Colors for Aerotech-Supplied DC Brush Motor Electrical Specifications Cables External Delay Timer Wire Colors for Aerotech-Supplied Stepper Motor Cables 35 Functional Description www.aerotech.com...

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