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Related Manuals for Wilo Wilo-CronoLine-IL-E
Summary of Contents for Wilo Wilo-CronoLine-IL-E
- Page 1 Pioneering for You Wilo-CronoLine-IL-E Wilo-CronoTwin-DL-E Wilo-CronoBloc-BL-E de Einbau- und Betriebsanleitung Notice de montage et de mise en service en Installation and operating instructions Inbouw- en bedieningsvoorschriften 2 140 044-Ed.01 / 2013-11-Wilo...
- Page 2 Fig. 1: IF-Modul 1,5 - 4 kW: 5,5 - 7,5 kW: 11 - 22 kW: Fig. 2: 1,5 - 4 kW: 5,5 - 7,5 kW: 11 - 22 kW: 1 x M40 1 x M20 1 x M16 2 x M12...
- Page 3 Fig. 3: 1,5 - 4 kW: 5,5 - 7,5 kW: 11 - 22 kW: Fig. 4: [1/min] Δp Δp 1,0 1,5 2,8 3,2 [1/min] Δp Δp [mA] 10,4...
- Page 4 Fig. 5a: IL-E / DL-E 1.14 1.14 1.11 1.12 1.13 1.14 1.31 1.32 1.33 1.11 1.12 1.14 1.11 1.12 1.11 1.12 1.21 1.14 10 1.41 1.14 (5mm) Fig. 5b: BL-E 1.14 1.11 1.12 1.13 1.14 1.31 1.32 1.33 1.11 1.12 1.14 1.11 1.12...
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Page 5: Table Of Contents
English General ..............................55 Safety ..............................55 Indication of instructions in the operating instructions ................. 55 Personnel qualifications ............................56 Danger in the event of non-observance of the safety instructions ..............56 Safety consciousness on the job ........................56 Safety instructions for the operator ......................... 56 Safety instructions for installation and maintenance work ................ -
Page 6: General
There is a risk of damaging the product/unit. “Caution” implies that damage to the product is likely if this information is disregarded. NOTE: Useful information on handling the product. It draws attention to possible problems. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 7: Personnel Qualifications
Work on the product/unit must only be carried out when at a stand- still. It is mandatory that the procedure described in the installation and operating instructions for shutting down the product/unit be complied with. WILO SE 11/2013... -
Page 8: Unauthorised Modification And Manufacture Of Spare Parts
Place loops around the pump which tighten from the pump's own weight. • The transport eyes on the motor are only for guiding while bearing the load (Fig. 6). Fig.6: Transporting the pump Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 9: Intended Use
Pumps without an Ex certificate are not suitable for use in poten- tially explosive areas. • The correct use of the pump/installation also includes following these instructions. • Any other use is considered to be incorrect use. WILO SE 11/2013... -
Page 10: Product Information
*) Pumps with motor power between 11 kW and 22 kW can cause radio interference in residential spaces; should this be the case it may be necessary for the operator to implement appropriate measures. When ordering spare parts be sure to state all the information given on the pump and motor type plates. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 11: Scope Of Delivery
The respective manufacturer's instructions are to be observed. • The fluid must be sediment-free. • Wilo's approval must be obtained for use of other media. • Mixtures with a proportion of glycol of > 10 % influence the Δp-v pump curve and the flow calculation. - Page 12 1 Attachment point, cover 2 The red button 3 Infrared window 4 Terminal strip 5 Display 6 DIP switch 11 - 22 kW 7 Mains terminals 8 Interface for IF-Module Fig. 8: Electronic module Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
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Page 13: Permissible Forces And Torques On The Pump Flanges (Only Bl-E Pumps)
= Differential pressure setpoint Fig. 10: Δp-c control NOTE For further information about setting the control mode and the asso- ciated parameters, see Section 8 “Operation” on page 75 and Section 9.4 “Setting the control mode” on page 91. WILO SE 11/2013... - Page 14 < 100 %. For further information about setting the control mode and the asso- ciated parameters, see Section 8 “Operation” on page 75 and Section 9.4 “Setting the control mode” on page 91. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
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Page 15: Dual Pump Function
P of one pump. Both pumps will then be simultaneously adjusted upwards to the maximum speed. (Fig. 14 and 15). In manual control mode, both pumps always run synchronously. Fig. 14: Δp-c control (parallel operation) WILO SE 11/2013... - Page 16 • This signal can be programmed on the IR-Monitor (or using the PDA) as an individual fault signal (ESM) or collective fault signal (SSM) (menu <5.1.6.0>). • The functions – “Readiness”, “Operation”, “Mains on” – from EBM/SBM can be set at <5.7.6.0> on the master. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 17 (former) slave will start up with the latest emergency operation set- tings received from the master.(for example, manual control mode at a specific speed or off). WILO SE 11/2013...
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Page 18: Other Functions
• To correct faults, also see Section 11 “Faults, causes and remedies” on page 97. CAUTION! Risk of property damage! Modifying the settings for the differential pressure sensor can lead to malfunctions. The factory settings are configured for the sup- plied Wilo differential pressure sensor. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 19: Installation And Electrical Connection
• Default value: input In = 0-10 volts, pressure value correction = ON • When using the supplied Wilo differential pressure sensor, these settings must not be changed! Modifications are only needed if another differential pressure sen- sor is used. -
Page 20: Installation
Furthermore, while rotating the motor housing, it must be ensured that the housing O-ring seal does not become damaged. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 21: Electrical Connection
• When designing the mains, with regard to the cable cross-sections and fuses, give special consideration to the fact that short-term simultaneous operation of all pumps is possible in multi-pump operation. WILO SE 11/2013... - Page 22 Exception: residual-current-operated protection circuits which have a selective type B universal-current-sensitive design are allowed. Labelling: Fig. 20: Cable shielding Trip current: < 11 kW: > 30 mA ≥ 11 kW: > 300 mA Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 23 • The use of a miniature circuit breaker is recommended. NOTE Miniature circuit breaker tripping characteristic: B • Overload: 1.13-1.45 x I nominal • Short circuit: 3-5 x I nominal Terminals • Control terminal (Fig. 21) (See following table for assignment) Fig. 21: Control terminals WILO SE 11/2013...
- Page 24 • Due to the increased discharge current in motors with more than 11 kW, it is also necessary to connect reinforced earthing acc. to EN 50178 (Fig. 23). Fig. 23: Additional earthing Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 25 Permitted minimum: 12 V DC, 10 mA Permitted maximum: 250 V AC, 1 A Interface Connection terminals of the The optional IF-Module is pushed into a multi-plug in the ter- IF-Module serial digital BA interface minal box. The connection is twist proof. WILO SE 11/2013...
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Page 26: Operation
For additional information, see Section 8.6.7 “Activating/deactivating access disable” on page 82. • Switches 3 and 4 permit termination of the multi-pump communica- tion. For additional information, see Section 8.6.8 “Activating/deactivating termination” on page 82. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 27: Display Structure
Section 8.6 “Operating instructions” on page 79 contains graphics that illustrate the operating concept and provide instructions for con- figuring settings. In the graphics and instructions, the following symbols are used as simple representations of menu elements or actions: WILO SE 11/2013... -
Page 28: Display Modes
The menu contains sub-menus on several levels. The current menu level can be changed using “One level up” or “One level down” menu items, for example, to change from menu <4.1.0.0.> to <4.1.1.0>. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... - Page 29 Fig. 28: Error page (status in the event of an error) 8.5.4 Menu groups Basic menu Basic settings are shown in the main menus <1.0.0.0>, <2.0.0.0> and <3.0.0.0>, which provide access to set values that may have to be changed during regular pump operation. WILO SE 11/2013...
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Page 30: Operating Instructions
• To confirm the change, press the red button. 1.0.0.0 1800 The new setpoint will be accepted and the display will return to the status page. Fig. 29: Entering the setpoint Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... - Page 31 <4.4.0.0> changes to <4.4.1.0>. Fig. 33: Navigation example NOTE If the red button is pressed for two seconds while a “One level up” menu element is selected, the display jumps back to the status page. WILO SE 11/2013...
- Page 32 • Turn the red button until the “One level up” menu element is dis- played. Fig. 36: Calling up information • Press the red button. The display returns to the next higher menu level (<4.1.0.0> here). Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 33 To activate or deactivate this, proceed as follows: • Set DIP switches 3 and 4 to the “ON” position. Termination is activated. NOTE: Both DIP switches must always be in the same position. • To deactivate, return the switches to the starting position. WILO SE 11/2013...
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Page 34: Menu Elements Reference
High switching frequency (factory setting) Low switching frequency 4.1.3.0 Output Current power input P in W 4.2.0.0 Operating data Display of operating data The operating data refer to the module currently being operated Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... - Page 35 State of the SSM relay if no fault signal is present 4.3.3.0 State of the SBM relay if a readi- ness/operation or mains on sig- nal is present State of the SBM relay if no read- iness/operation or mains on sig- nal is present WILO SE 11/2013...
- Page 36 Only the basic pump model (display in ticker format) appears on the display; ver- sion names are not shown. 4.4.2.0 Software version of Displays the software version of user controller the user controller Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 37 CAN or IF-Module is active Wink/service BMS network. A "wink" is execu- ted by confirmation. ± 5.2.2.0 Local/remote BMS local operation Temporary state, automatic operation reset to remote operation after 5 min WILO SE 11/2013...
- Page 38 5.6.2.0 Emergency opera- Display of emergency operation tion speed speed ± 5.6.3.0 Auto reset time Time until automatic acknowl- edgement of an error 5.7.0.0 Other settings ± 5.7.1.0 Display orientation Display orientation Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 39 ± 7.0.0.0 Access disable “Access disable” inactive (changes possible) (for further information, see 8.6.7 “Activating/deactivating access disable” on page 82) “Access disable” active (no changes possible) (for further information, see 8.6.7 “Activating/deactivating access disable” on page 82) WILO SE 11/2013...
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Page 40: Commissioning
• Wear protective clothing, protective gloves and protective gog- gles. DANGER! Danger of death! Falling pumps or pump parts may result in life-threatening injuries. • When performing installation work, protect the pump components against falling. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 41: Double Pump Installation/Y-Pump Installation
• Make sure that the volume flow does not go below the minimum value Q Calculation of Q Actual speed = 10% x Q max pump max. speed WILO SE 11/2013... -
Page 42: Setting The Control Mode
This affects the rate at which the system responds. In the factory settings, the D term is set to zero, since this is an appropriate setting for a number of applications. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 43: Maintenance
Safety Maintenance and repairs may only be carried out by qualified experts! It is recommended to have the pump serviced and checked by Wilo- Customer Service. DANGER! Risk of fatal injury! There is a mortal danger through shock when working on electrical equipment. -
Page 44: Air Supply
Following removal of the module, a poten- tially fatal shock voltage may be present at the motor contacts. • Check for absence of voltage and cover or cordon off adjacent live parts. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... - Page 45 A commercially available dishwashing liquid can be used as a lubricant. • Install a new O-ring in the O-ring seat groove on the lantern. • Check the coupling sliding surfaces. If necessary, clean and lightly oil them. WILO SE 11/2013...
- Page 46 • Connect the module. • Open the check valves in front of and behind the pump. • Reset the fuse. • Comply with the commissioning measures (see Section 9 “Commissioning” on page 89). Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 47 This must be checked at regular intervals and the fan and the dissipator need to be cleaned, if necessary. The drive may only be replaced by Wilo customer service. WILO SE 11/2013...
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Page 48: Faults, Causes And Remedies
Motor has bearing damage Have the pump checked by Wilo cus- tomer service or a specialised service centre and serviced if necessary Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... -
Page 49: Error Table
Check cable connection to tion errors time-out interrupted or timed out building automation Cable break E051 Impermissible combi- Different pumps Ask After-Sales. nation DP/MP E052 DP/MP communica- Cable MP communication Check cable and cable connec- tions time-out defective tions WILO SE 11/2013... -
Page 50: Acknowledging Errors
Every error number has its own error meter, which counts the inci- dence of the error within the last 24 hours and is reset after manual acknowledgement, 24-hour continuous “mains On” or a new “mains On”. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E... - Page 51 The time until manual acknowledgement is always 60 seconds for error types A and D. 6.0.0.0 • Press the red button again. 12.3 The error is acknowledged, and the status page is displayed. Fig. 44: Acknowledge error type A or D WILO SE 11/2013...
- Page 52 6.0.0.0 • Press the red button again. The error is acknowledged, and the status page is displayed. 6.0.0.0 12.3 Fig. 47: Acknowledge error type B (X=Y) Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 53 If the current incidence (x) is the same as the maximum incidence of 12.3 the error (y), this can be manually acknowledged. • Press the red button again. Fig. 49: Acknowledge error type C The error is acknowledged, and the status page is displayed. WILO SE 11/2013...
- Page 54 Fig. 52: Acknowledge error type E or F The error is acknowledged, and the status page is displayed. NOTE: The error will be acknowledged automatically if the cause of the error is eliminated. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
- Page 55 English Spare parts Spare parts can be ordered from your local specialist and/or via Wilo customer service. To avoid queries and incorrect orders, all details on the rating plate should be submitted for each order. CAUTION! Risk of property damage! Trouble-free pump operation can only be guaranteed when origi- nal spare parts are used.
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Page 56: Disposal
2. For more information on proper disposal, please contact your local council or waste disposal office or the supplier from whom you obtained the product. Subject to change without prior notice. Installation and operating instructions Wilo-CronoLine-IL-E, CronoTwin-DL-E, CronoBloc-BL-E...
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