Siemens SITRANS AID IQ Operating Instructions Manual
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Siemens SITRANS AID IQ Operating Instructions Manual

Siemens SITRANS AID IQ Operating Instructions Manual

Digitalization analyzer intelligence director
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SITRANS AID IQ
Digitalization
Analyzer Intelligence Director
Operating Instructions
7KU0001-0... (SITRANS AID IQ with up to 6 bus nodes)
7KU0001-1... (SITRANS AID IQ with up to 10 bus nodes)
05/2022
A5E51328515-AA
Introduction
System design
Commissioning
Service and maintenance
Troubleshooting
Technical data
Ordering data
Product documentation and
support
Parameter lists and events
from the software
1
2
3
4
5
6
7
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Summary of Contents for Siemens SITRANS AID IQ

  • Page 1 Troubleshooting Technical data Operating Instructions Ordering data Product documentation and support Parameter lists and events from the software 7KU0001-0... (SITRANS AID IQ with up to 6 bus nodes) 7KU0001-1... (SITRANS AID IQ with up to 10 bus nodes) 05/2022 A5E51328515-AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    3.4.3.3 Configuring a communication connection ................22 Calling the SITRANS AID IQ web server ................25 Call up SITRANS AID IQ on the SIMATIC HMI ................ 27 Service and maintenance ........................31 Maintenance and repair work..................... 31 Ordering of spare parts ...................... 31 Return procedure .......................
  • Page 4 Table of contents Technical support....................... 41 Parameter lists and events from the software ..................43 Introduction........................43 Parameter list for SIPROCESS GA700 ................... 43 Parameter list for CGA Series 6 and ULTRAMAT 23............... 45 Events ..........................47 Index ..............................49 Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 5: Introduction

    Introduction Purpose of this documentation These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.

  • Page 6: Scope Of Delivery

    Note Product compatibility with SIPROCESS GA700 base unit SITRANS AID IQ requires the firmware version 1.50.5 VM / PU (03/2019) and higher for the SIPROCESS GA700 base unit • If required, update the firmware of the SIPROCESS GA700 base unit.

  • Page 7: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 8: Notes On Warranty

    • Only use the SITRANS AID IQ web server in the local network with suitable security measures. • Access the SITRANS AID IQ web server via an SSL connection. For example, with a permitted list or other security mechanisms. Notes on warranty The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship.

  • Page 9: System Design

    System design The SIMATIC S7-1500 included in the scope of delivery (Page 6) of the SITRANS AID IQ allows you to integrate your gas analyzers SIPROCESS GA700, CGA Series 6 and ULTRAMAT 23 into a network. Integrate your gas analyzers SIPROCESS GA700 via Ethernet and CGA Series 6 and ULTRAMAT 23 via ELAN.
  • Page 10 System design Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 11: Commissioning

    SITRANS AID IQ consists of various individual components. For secure operation of SITRANS AID IQ, follow all instructions of the connected devices. • Before you start, also follow the following instructions of the SITRANS AID IQ individual components. SIMATIC S7-1500 CPU 1511-1 PN Equipment Manual (https://support.industry.siemens.com/...

  • Page 12: Configuring A New Network

    Commissioning 3.2 Configuring a new network 7. Connect the CGA Series 6 and ULTRAMAT 23 to the COM module via a RS485 cable. Follow the pin assignment: Figure 3-1 Sub D socket connector 8. Follow the Technical data (Page 37). You can order accessories (Page 39) online: Configuring a new network Requirement...
  • Page 13 3.2 Configuring a new network Procedure 1. Set the IP addresses of your computer so that each IP address only occurs once in the entire network. The default device addresses are: SITRANS AID IQ devices IP address Subnet mask Master ELAN address 192.168.0.10 255.255.255.0 SIMATIC HMI 400 192.168.0.3...

  • Page 14: Integrating Sitrans Aid Iq Into An Existing Network

    Commissioning 3.3 Integrating SITRANS AID IQ into an existing network Integrating SITRANS AID IQ into an existing network Requirement You have connected your computer and all devices to the PLC. You know all IP addresses and the master ELAN address of the PLC.

  • Page 15: Changing The Simatic Hmi Network Settings

    14.Activate the PLC IP address at the front panel of the PLC by setting the CPU to "STOP" and then back to "RUN". 15.Couple the PLC and SIMATIC HMI again. 16.Start the SITRANS AID IQ web server with updated IP address. Calling the SITRANS AID IQ web server (Page 25) Changing the SIMATIC HMI network settings Requirement You have connected all devices.

  • Page 16: Desktop And Start Center

    4. Change the connection data for the PLC by opening "Edit IP addresses and communication connections" in the Control Panel. Editing IP addresses and communication connections (Page 19) 5. Start the SITRANS AID IQ in the Start Center with the button "Start". Call up SITRANS AID IQ on the SIMATIC HMI (Page 27) 3.4.1 Desktop and Start Center Once the HMI device has been started, the display shows the desktop.

  • Page 17: Entering The Ip Address And Name Server

    Commissioning 3.4 Changing the SIMATIC HMI network settings The Start Center The Start Center buttons have the following function: • Transfer – You switch the HMI device to the "Transfer" operating mode. The transfer mode is only activated if at least one data channel has been configured. •...
  • Page 18 Commissioning 3.4 Changing the SIMATIC HMI network settings 5. If you have selected manual address assignment, enter the corresponding addresses under "IP Address", "Subnet Mask" and under "Default Gateway", if necessary. Note PROFINET I/O error if the PN_X1 and PN_X3 subnet masks are identical In principle, the two network adapters may be assigned to a shared physical subnetwork.

  • Page 19: Editing Ip Addresses And Communication Connections

    Commissioning 3.4 Changing the SIMATIC HMI network settings 9. The transmission mode and the speed of the Ethernet ports are set automatically by default. If needed, select the transmission mode and speed for the Ethernet port of the HMI device. You can also set limits for the two Ethernet ports: –...
  • Page 20 Commissioning 3.4 Changing the SIMATIC HMI network settings Requirement • The Control Panel is open. • For HMI devices, the following applies: The project that runs on the target device is closed. • For controllers, the following applies: – The controller is of type S7-300, S7-400, S7-1200 or S7-1500. –...
  • Page 21 Commissioning 3.4 Changing the SIMATIC HMI network settings 3. Open the "Assign IP" dialog using the "Assign IP" button. The following functions are available in the menu bar of this dialog: Menu Submenu/Entry Function Network Scan Start Start search for available devices in the subnet of the HMI device Stop Stop search for available devices in the subnet of the HMI...

  • Page 22: Configuring A Communication Connection

    Commissioning 3.4 Changing the SIMATIC HMI network settings 8. Select the target device whose IP address and device name you want to change. The following figure shows an example. To identify the selected device in the plant, you can use the "Device > Flash" function. The "Flash"...
  • Page 23 Commissioning 3.4 Changing the SIMATIC HMI network settings • For controllers, the following applies: – The controller is of type S7-1200 or S7-1500. – HMI access is allowed in the settings. – The controller is in "STOP" state. • Your system administrator has provided you with the necessary information. Procedure The communication connection can only be configured for S7-1200 and S7-1500 controllers.
  • Page 24 Commissioning 3.4 Changing the SIMATIC HMI network settings 3. Open the "Set Connection" dialog using the "Set Connection" button. ① Save setting ② Selected communication connection ③ List of configured communication connections ④ Text box for the IP address The following functions are available in the menu bar of this dialog: Menu Submenu/Entry Function...

  • Page 25: Calling The Sitrans Aid Iq Web Server

    The IP address of the PLC no longer matches the certificate created in the factory. ⇒ After the initial login to the SITRANS AID IQ web server, it takes several minutes until all data of the gas analyzers has been processed and is displayed.
  • Page 26 Commissioning 3.5 Calling the SITRANS AID IQ web server 7. In the list click a gas analyzer. ⇒ You are shown the identification parameters, diagnostics parameters and setup parameters of the selected gas analyzer. See sections Parameter list for SIPROCESS GA700 (Page 43) and Parameter list for CGA Series 6 and ULTRAMAT 23 (Page 45).

  • Page 27: Call Up Sitrans Aid Iq On The Simatic Hmi

    Commissioning 3.6 Call up SITRANS AID IQ on the SIMATIC HMI Call up SITRANS AID IQ on the SIMATIC HMI Requirement You have connected all devices and configured the network. Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...
  • Page 28 3.6 Call up SITRANS AID IQ on the SIMATIC HMI Procedure 1. Start SITRANS AID IQ in Start Center with the button "Start". ⇒ After the initial login to the SIMATIC HMI, it may take several minutes until all data of the gas analyzers has been processed and is displayed.
  • Page 29 Commissioning 3.6 Call up SITRANS AID IQ on the SIMATIC HMI ② Overview of all events (Page 47) 3. In the list click an event. ⇒ You are shown the event details. Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...
  • Page 30 Commissioning 3.6 Call up SITRANS AID IQ on the SIMATIC HMI Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 31: Service And Maintenance

    Service and maintenance Maintenance and repair work WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. Note The device is maintenance-free. Ordering of spare parts Condition • You have a Siemens Industry Mall account.

  • Page 32: Return Procedure

    To return a product to Siemens, see Returns to Siemens (https://support.industry.siemens.com/ cs/ww/en/sc/3098). Contact your Siemens representative to clarify if a product is repairable, and how to return it. They can also help with quick repair processing, a repair cost estimate, or a repair report/cause of failure report.

  • Page 33: Disposal

    Further information about devices containing batteries can be found at: Information on battery/product return (WEEE) (https:// support.industry.siemens.com/cs/document/109479891/) Note Special disposal required The device includes components that require special disposal. • Dispose of the device properly and environmentally through a local waste disposal contractor.
  • Page 34 Service and maintenance 4.4 Disposal Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 35: Troubleshooting

    Troubleshooting Symptom Cause of error Remedy After booting the PLC changes into the Incorrect address specifications in 1. Open the file in Notepad. Stop state. DB_ROM_RCP_MasterAddresses.csv CAUTION! Do not open the file in oth‐ er editors or Microsoft Excel. 2. Check the address specifications for the correct format (Page 14).
  • Page 36 Troubleshooting Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 37: Technical Data

    Technical data ELAN cable specifications Wave impedance 100 to 300 Ω at a measuring frequency of > 100 kHz Cable capacitance Typ. < 60 pF per meter Core cross-section > 0.22 mm , corresponds to AWG 23 Cable type Twisted pair, 1 x 2 conductors Signal attenuation Max.
  • Page 38 Technical data Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 39: Ordering Data

    Ordering data You can order accessories online: Industry Mall (https://mallstage.industry.siemens.com/ mall/de/b0/Catalog/Products/10045207?tree=CatalogTree) ELAN • RS485 cable (SIEMENS AG - 6XV1830-0EH10) • 9-pin D-sub connector (SIEMENS AG - 6ES7972-0BB20-0XA0) • 15-pin D-sub connector (off-the-shelf) Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...
  • Page 40 Ordering data Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

  • Page 41: Product Documentation And Support

    Entering the serial number 1. Open the PIA Life Cycle Portal (ttps://www.pia-portal.automation.siemens.com). 2. Select the desired language. 3. Enter the serial number of your device. The product documentation relevant for your device is displayed and can be downloaded.
  • Page 42 Additional information on our technical support can be found at Technical Support (http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

  • Page 43: Parameter Lists And Events From The Software

    The provided diagnostic parameters take into consideration the defined standard parameters of the NAMUR Open Architecture (NOA). NOA is taken fully into consideration for SIPROCESS GA700, and partially for ULTRAMAT 23. SITRANS AID IQ monitors the standard parameters according to NOA continuously so that users are informed about anomalies. Anomalies provide information, for example, with regard to important physical parts.
  • Page 44 Frequent adjustment of the zero point can use up the calibration reserve. The percentage of the calibration reserve that has been used is displayed here (max. ± 100%). Details on calibration reserve, see SIPROCESS GA700 Operating with the local user interface - Operating Manual (https://support.industry.siemens.com/cs/ww/en/view/109739820). Setup parame‐ Base unit Module-specif‐...

  • Page 45: Parameter List For Cga Series 6 And Ultramat 23

    Parameter lists and events from the software B.3 Parameter list for CGA Series 6 and ULTRAMAT 23 Setup parame‐ Base unit Module-specif‐ Gas compo‐ ULTRAMAT 7 OXYMAT 7 CALOMAT 7 nent-specific Setpoint Span ● ● ● ● gas meas. range 1 Setpoint Span ●...
  • Page 46 Parameter lists and events from the software B.3 Parameter list for CGA Series 6 and ULTRAMAT 23 Diagnostic param‐ Component-spe‐ ULTRAMAT 6 OXYMAT 6 CALOMAT 6 ULTRAMAT 23 eter cific Temperature of TCD ● Temp. of detector ● ● (component-specif‐ Temp.

  • Page 47: Events

    Parameter lists and events from the software B.4 Events Details on calibration reserve, see Series 6 - Manuals (https://support.industry.siemens.com/cs/ ww/de/ps/17703/man). Setup parameter Component-spe‐ ULTRAMAT 6 OXYMAT 6 CALOMAT 6 ULTRAMAT 23 cific Setpoint Zero gas ● ● ● ● ●...
  • Page 48 Parameter lists and events from the software B.4 Events Table B-3 CALOMAT Event Possible causes of fault/error Remedy Sensor degradation in measurement Sensitivity loss of sensor in measure‐ • Replace measurement block. block ment block. Table B-4 SIPROCESS GA700 Event Possible causes of fault/error Remedy Electronics degradation...

  • Page 49: Index

    Index Address assignment Manuals, 41 TCP/IP network, 17 Memory information Displaying, 20, 23 Catalog Technical data sheets, 41 Name server, 18 Certificates, 41 Network Customer Support, (Refer to Technical support) Setting, 17 Default gateway, 18 Operating system DHCP, 17 Parameter assignment, 17 Displaying Memory information, 20, 23 System information, 20, 23...
  • Page 50 Index TCP/IP address, 17 Technical support, 41 partner, 42 personal contact, 42 Warranty, 8 WINS, 18 Analyzer Intelligence Director Operating Instructions, 05/2022, A5E51328515-AA...

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