Trolex XD One User Manual
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Trolex XD One User Manual

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  • Page 1 O NE USER MANUAL...

  • Page 2: Table Of Contents

    CONTENTS XD One_User manual_P5644.1601_Rev B General description................. Features....................Intended use....................... Limits of use......................Product safety..................Danger from process................Safety procedures................... Laser safety precautions.................. Device components................Particulate flow path..................Certification and conformity..............Compliance......................Product label....................... Technical information................Product specification..................Product dimensions..................Mounting details....................
  • Page 3 ‘In-cab’ mode......................‘Data log’ mode....................... 12.3 ‘Live readout’ mode....................12.4 Alarm warnings and calculations.............. Alarm calculations....................13.1 Alarm acknowledgement..................13.2 Connectivity....................Charging........................14.1 Trolex BreatheLITE software................14.2 Configuration......................14.3 Data download......................14.4 14.5 Updating firmware....................Maintenance....................15.1 Visual checks......................15.2 Device cleaning.......................

  • Page 4: General Description

    1. GENERAL DESCRIPTION XD One_User manual_P5644.1601_Rev B The Trolex XD One Personal Dust Monitor is designed to provide data on airborne particulates so that users can take appropriate actions from particulate-related health hazards. The XD One allows users to specifically monitor respirable particulate matter (PM) to indicate and warn of personal exposure in working and operating environments.

  • Page 5: Features

    Low maintenance 2.1 Intended use The XD One is a personal monitor designed for use in a range of applications and environments. The product alerts users to the change in particulate levels relative to predefined thresholds and limits. Suitable for monitoring in either indoor or outdoor ambient air conditions, the XD One can cope with both high and low particulate concentration levels.

  • Page 6: Limits Of Use

    Trolex will not be liable for any injury or damage caused by incorrect installation, setup, operation, or maintenance resulting from a failure to follow the procedures and safety instructions provided in this user manual.

  • Page 7: Product Safety

    3. PRODUCT SAFETY XD One_User manual_P5644.1601_Rev B WARNING! Alerts the user to a potentially hazardous procedure or practice which, if not followed correctly, can result in serious personal injury or injury of others. CAUTION! Alerts the user to a procedure or practice which, if not followed correctly, can result in damage to the system or ancillary equipment.

  • Page 8: Danger From Process

    4. DANGER FROM PROCESS XD One_User manual_P5644.1601_Rev B It is possible that the XD One could be installed or operated in environments that contain process particulates which can be hazardous to health. Unless process conditions are known to be entirely safe, suitable precautions such as the use of breathing apparatus or environmental purging/detoxification should be employed before entry is made into the installation or maintenance environment.

  • Page 9: Safety Procedures

    Retain these instructions in a safe and known place for future use. 5.1 Laser safety precautions The XD One is rated via the Class 1 ‘Laser Safety Guideline’ under all conditions of normal use. Class 1 laser products may contain laser systems of a higher class but there are adequate engineering control measures to ensure that access to the beam is not permitted during normal use.
  • Page 10 XD One_User manual_P5644.1601_Rev B Sensor housing WARNING – There are no user-serviceable parts inside the XD One sensor housing. Servicing should only be carried out by Trolex or an approved service technician. XD ONE USER MANUAL...

  • Page 11: Device Components

    6. DEVICE COMPONENTS XD One_User manual_P5644.1601_Rev B The XD One can be rapidly installed to suit a variety of applications. The particulate sensor is located inside the main housing that provides isolation and ingress protection between the particle flow path and control circuits.

  • Page 12: Particulate Flow Path

    XD One_User manual_P5644.1601_Rev B 6.1 Particulate flow path The XD One allows the free sampling of particulate concentrations an unrestricted, vertical flow path as highlighted below. It is recommended that routine inspection of the air inlet is carried out to ensure that it is free from any obstruction.

  • Page 13: Certification And Conformity

    7. CERTIFICATION AND CONFORMITY XD One_User manual_P5644.1601_Rev B 7.1 Compliance The XD One complies with the following European Union directives and United Kingdom Regulations: Electromagnetic Compatibility (EMC) Directive 2014/30/EU Electromagnetic Compatibility (EMC) Regulations 2016/1091 • EN 61326-1:2013 • EN 61000-6:2:2019 •...

  • Page 14: Technical Information

    **During sustained high dust loading periods, the instrument will report on PM data up to the quantity specified. Note: Sustained exposure to PM quantities above 25 mg/m³ will be logged; however, this may affect the operating life of the particulate sensor. XD ONE USER MANUAL...
  • Page 15 XD One_User manual_P5644.1601_Rev B Technical specification Ambient temperature limits -10 to 45 °C Humidy 0 to 95% RH (non-condensing) Protection classification Main enclosure, dust and waterproof: IP66 Particulate flow path (cap open): IP22 Particulate flow path (cap closed): IPX6 Housing material Polymer coated stainless steel Net weight 445 g...

  • Page 16: Product Dimensions

    74 mm 8.3 Mounting details The XD One is supplied with an alligator mounting clip, as standard. A klick-fast stud is available to allow the XD One to be compatible with a range of wearable, wall and pole fixing kits.
  • Page 17 XD One_User manual_P5644.1601_Rev B 35 mm 93.5 mm The XD One is supplied with a stability bracket and strap for additional support of the product when body-mounting. Fit the bracket using the bottom two threaded M3 mounting holes and the fixing screws provided.
  • Page 18 XD One_User manual_P5644.1601_Rev B The XD One is compatible with the pole mounting kit, which allows mounting onto the XD unit using the M3 mounting holes ranging from 50 - 150 mm. Fit the bracket using four threaded M3 mounting holes and the fixing screws provided.

  • Page 19: Device Configuration

    TWA period (minutes/hours) 8 hours TWA threshold (µm/m³) 1,000 STEL period (minutes/hours) 15 minutes STEL threshold (µm/m³) 1,000 Log rate (seconds) 10 seconds Particle density (g/ml) 1.65 Default device settings can be manually changed as required using the Trolex BreatheLITE application.

  • Page 20: First Power On

    10. FIRST POWER ON XD One_User manual_P5644.1601_Rev B The XD One is shipped with a lithium-ion battery cell that has been factory charged to no more than 30% of operating capacity for transport safety requirements. Before using the XD One ensure that it is fully charged using the supplied wall charger and USB cable.

  • Page 21: Device Functionality

    11. DEVICE FUNCTIONALITY XD One_User manual_P5644.1601_Rev B The XD One has been designed around the use of a single press switch and three illumination icons to indicate on-device warnings, battery levels and operating modes. User interface icon display The XD One has a simple tri-icon graphical...

  • Page 22: User Interface Icons And Indicators

    Primary function: TWA warning Icon 2 Secondary function: Sequence function icon Primary function: Battery indication/heartbeat Icon 3 Secondary function: Sequence function icon 11.2 Operational sequences The following details the main operational sequences of the XD One. XD ONE USER MANUAL...
  • Page 23 XD One_User manual_P5644.1601_Rev B Power on All icons will illuminate white. Self-test sequence On initial power up, the XD One will perform a self-test sequence indicated by a sequential blue flash of each icon. This is followed by a ‘pass’ indication of flashing green icons and sounder confirmation.
  • Page 24 The battery icon will flash red intermittently (three seconds) to indicate a power status of 39% or lower. When the XD One reaches a battery level of < 10%, a red warning will flash every second. The XD One heartbeat is indicated...

  • Page 25: Power On Sequence

    XD One_User manual_P5644.1601_Rev B 11.3 Power on sequence Before first power on, ensure that the XD One if fully charged using the charger provided. The XD One will automatically run the following sequence. 1. Device power on The XD One will switch on and run the start-up routine.
  • Page 26 XD One_User manual_P5644.1601_Rev B Start up ‘self-test’ routine 3. The XD One will perform a self test routine to check the sensor element, electronic circuitry and battery health. ‘Self-test’ result 4. Following the self-test routine the XD One will display a “Pass”/“Fail” result via an audible visual alarm.

  • Page 27: Power Off Sequence

    11.5 Instrument ‘self-test’ routine On initial power on, the XD One is programmed to perform a set of initialisation tests which are listed and described below. The device will perform the self-test routine every time it is switched on, with results displayed in the form of green flashing icons for a pass result and red flashing icons when an error is identified.

  • Page 28: User Initiated 'Self-Test' Routine

    Note: On return of a “Pass” result, the XD One will automatically continue with sensing operation. On return of a “Fail” result, the XD One will check if the fault is recoverable and repeat the ‘self- test’. This will take place up to a maximum of four times before the device will return a fatal error indication.
  • Page 29 XD One_User manual_P5644.1601_Rev B To activate the self-test routine, follow the steps below. 1. Press and hold the function button on the front of the XD One to initiate the function sequence. Hold Power off routine 2. Release the function button on the Start up ‘self-test’...

  • Page 30: Accidental Activation Of Power/Function Switch

    11.8 Power management The XD One uses a single battery icon to identify the battery life of the device. The internal battery has a 16-hour operating capacity when fully charged and it is recommended that the device is charged between shifts to ensure maximum operational charge during use.

  • Page 31: Low-Power Shutdown

    11.11 Battery calibration The battery health is continuously monitored during normal operation and is calibrated when the battery is fully charged. If for any reason the battery is fully depleted, the XD One will lose the current stored battery calibration data.

  • Page 32: Operating Modes

    ‘Normal’ mode is indicated through the flashing of the battery indication symbol during normal operation. The use of the XD One in ‘Normal’ mode allows for both real-time alerts and data capture to take place simultaneously. Warning alarms can be set against a single PM value; however the XD One will log sensor data for the following sizes for offline review.

  • Page 33: In-Cab' Mode

    This mode is indicated via the solid illumination of the battery symbol during operation as highlighted below. The XD One will turn itself off after five minutes after USB power has been removed to save power. 12.3 ‘Data log’ mode The XD One ‘Data log’...

  • Page 34: Alarm Warnings And Calculations

    ‘Icon 2’: Long-term exposure limit/time-weighted average (TWA) alarm The XD One will flash the red TWA icon alongside an audible alarm (three beeps per second). In the event that both alarms are triggered simultaneously, the TWA alarm will take priority.

  • Page 35: Alarm Calculations

    13.2 Alarm acknowledgement In the event that a warning alarm is triggered, the XD One will auto-latch to ensure that a conscious action is made to acknowledge the warning. During alarm state, users can acknowledge triggered alarms, which will silence the audio alarm; however, the LED warning indication will remain illuminated (solid) to indicate the alarm conditions are still present.
  • Page 36 XD One will confirm with an LED sequence: scrolling illumination of alarm colour, followed by a scrolling green sequence. Note: If an alarm is not acknowledged by the user, the XD One will remain latched with the illuminated LED and audio warning indefinitely.

  • Page 37: Connectivity

    The XD One can be charged via a PC USB port; however, please note that this will take significantly longer to charge due to standard PC USB power delivery limitations.

  • Page 38: Trolex Breathelite Software

    Note: When the XD One is operated in ‘Live’ or ‘In-cab’ modes and consequently connected via USB during operation, the sequence highlighted above does not apply. These modes are designed to function during continued power of the XD One unit via a USB or 12 to 24 V vehicle charger.

  • Page 39: Data Download

    Refer to section 9.1 for details on standards and default device settings. 14.4 Data download The XD One is designed to collect particulate data information during operation for download, review and analysis as required via the BreatheLITE software as highlighted below.

  • Page 40: Updating Firmware

    ‘Help’ section on data download and analysis. 14.5 Updating firmware After the release of updated operating firmware by Trolex, the XD One can be locally updated by connecting to the BreatheLITE software. Trolex will notify users of the latest update and accompanying release notes, and provide further instruction on updating XD One devices.

  • Page 41: Maintenance

    XD One sensor is cleaned from time to time following the steps below: 1. Wipe down the XD One inlet surfaces with a damp cloth to remove any external dust and debris. 2. Using canned compressed clean air, spray the device inlet for 10 to 15 seconds to clean the...

  • Page 42: Cleaning Labels

    The particulate exit aperture is protected by a stainless-steel grille to minimise the ingress of flora and fauna into the XD One device. It is recommended that the grille it is checked and cleaned during maintenance periods to ensure that it has not become clogged with ingress that may obscure the particulate sensing airflow.
  • Page 43 XD One_User manual_P5644.1601_Rev B The routine must be carried out using the Trolex ‘Compliance required to conduct the procedure, including: • Reference particle sizes (Reference material) • Dosing bottle Sized reference material is used to periodically test specific operational aspects of the XD One during the compliance audit check.

  • Page 44: Compliance Audit Check: Results

    3. On return of a “Pass” result, the particulate sensor is functioning as expected and normal monitoring operation can resume. 4. On One unit return of a repeat “Fail” result, please contact Trolex direct to discuss support or servicing of the XD One.

  • Page 45: Troubleshooting

    16.1 Recoverable errors In the unlikely event that the XD One encounters a recoverable operating error, the device will log the event and automatically take appropriate action to resolve the issue. It is recommended that on notification of recovery from an error, previous data capture and device settings are checked before continued operation.
  • Page 46 Contact Trolex or an electronic failure detected an electronic approved distributor. hardware failure of the particulate sensor. The XD One will alert the user and enter an error state. Internal memory The XD One has Contact Trolex or an electronics failure.

  • Page 47: Glossary And Definitions

    17. GLOSSARY AND DEFINITIONS XD One_User manual_P5644.1601_Rev B Flow rate The volume of air mixture which passes per unit time. Ingress protection. µg/m³ Microgram per cubic metre. The concentration of an air pollutant given in micrograms (one-millionth of a gram) per cubic meter of air.

  • Page 48: Disposal

    At the end of the product’s life, do not dispose of any electronic sensor, component or instrument in the domestic waste. Contact Trolex or the distributor for disposal instructions. XD ONE USER MANUAL...

  • Page 49: Technical Support

    Please contact our technical services team: Telephone: +44 (0)161 483 1435 Email: service@trolex.com 19.2 Feedback If you have any suggestions for improvements or amendments, or find errors in this publication, you can contact marketing@trolex.com...

  • Page 50: Disclaimer

    No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Trolex. Trolex is a registered trademark of Trolex Ltd. The use of all trademarks in this document is acknowledged. BUSINESS PLAN: AIR XS...
  • Page 51 Our aim is to become the world’s leading name in health and safety technology, through pioneering products that provide real-world benefits to our customers, whenever workers operate in hazardous environments. For more information about Trolex, please contact us at: Enquiries Trolex Ltd sales@trolex.com...

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