Trolex XD1+ User Manual

Trolex XD1+ User Manual

Personal dust monitor
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ONE LIFE.
PROTECT IT.
USER MANUAL
1

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Table of Contents
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Summary of Contents for Trolex XD1+

  • Page 1 ONE LIFE. PROTECT IT. USER MANUAL...
  • Page 2: Table Of Contents

    CONTENTS XD1+_User manual_P5650.1600_Rev A General description................. Features....................Intended use....................... Limits of use......................Product safety..................Danger from process................Safety procedures................... Laser safety precautions.................. Device components................Particulate flow path..................Certification and conformity..............Compliance......................Product label....................... Technical information................Product specification..................Product dimensions..................Mounting details....................
  • Page 3 XD1+_User manual_P5650.1600_Rev A 12.1 Power management..................12.2 ‘In-cab’ mode...................... ‘Data log’ mode....................12.3 ‘Live readout’ mode..................12.4 Alarm warnings and calculations............Alarm calculations..................... 13.1 Alarm acknowledgement................13.2 Connectivity..................... Charging......................14.1 Trolex BreatheLITE software................14.2 Configuration...................... 14.3 Data download....................14.4 Updating firmware.....................
  • Page 4: General Description

    (STEL) or long-term exposure limit / time-weighted average (TWA) audio visual alarms. Precise data is collected for the selected particulate matter value, enabling detailed concentration profiling and analysis using the Trolex BreatheLITE and BreatheMOBILE application software. D1 +...
  • Page 5: Features

    2. FEATURES XD1+_User manual_P5650.1600_Rev A • Personal, wearable dust monitor • Designed to provide early warning of personal exposure to airborne particulates • On device early warning alerts for increased particulate levels • PM1, 2.5, 4.25 and 10 measurement ranges •...
  • Page 6: Limits Of Use

    Trolex will not be liable for any injury or damage caused by incorrect installation, setup, operation, or maintenance resulting from a failure to follow the procedures and safety instructions provided in this user manual.
  • Page 7: Product Safety

    3. PRODUCT SAFETY XD1+_User manual_P5650.1600_Rev A The following symbols are used in this manual or on the equipment to indicate procedures that, if not followed correctly, may result in personal injury or damage to equipment. WARNING! Alerts the user to a potentially hazardous procedure or practice which if not followed correctly can result in serious personal injury or injury of others.
  • Page 8: Danger From Process

    4. DANGER FROM PROCESS XD1+_User manual_P5650.1600_Rev A D1 + It is possible that the could be installed or operated in environments that contain process particulates which can be hazardous to health. Unless process conditions are known to be entirely safe, suitable precautions such as the use of breathing apparatus or environmental purging / detoxifying should be employed before entry is made into the installation or maintenance environment.
  • Page 9: Safety Procedures

    5. SAFETY PROCEDURES XD1+_User manual_P5650.1600_Rev A Always observe the safety precautions detailed in this user manual. Personnel installing, operating or maintaining the equipment are responsible for their personal safety and correct handling of the equipment in accordance with all safety instructions detailed or those outlined in local guidelines.
  • Page 10 XD1+_User manual_P5650.1600_Rev A Sensor housing WARNING – There are no user-serviceable parts inside the D1 + sensor housing. Servicing should only be carried out by Trolex or an approved service technician. D1 + PERSONAL DUST MONITOR...
  • Page 11: Device Components

    6. DEVICE COMPONENTS XD1+_User manual_P5650.1600_Rev A D1 + designed with end users in mind and allows for quick, robust, and instant installation to suit all applications. The product uses a sensor that is located inside the main housing that provides isolation and ingress protection between the particle flow path and control circuits.
  • Page 12: Particulate Flow Path

    There are no user-serviceable parts inside the D1 + sensor housing. Servicing should only be carried out by Trolex or an approved service technician. Care should be taken during normal operation to ensure that the device is not subject to unnecessary shock or impact levels.
  • Page 13: Certification And Conformity

    7. CERTIFICATION AND CONFORMITY XD1+_User manual_P5650.1600_Rev A 7.1 Compliance D1 + complies with the following European Union Directives and United Kingdom Regulations: EMC Directive 2014/30/EU EMC Regulations 2016 S.I. 2016/1091 • EN 61326-1:2013 • EN 61000-6-2:2019 • EN 61000-6-3:2007+A1:2011 •...
  • Page 14: Product Label

    XD1+_User manual_P5650.1600_Rev A 7.2 Product label The following information is highlighted on the product label, accessible on the rear of D1 + as highlighted in section 6. D1 + PERSONAL DUST MONITOR...
  • Page 15: Technical Information

    8. TECHNICAL INFORMATION XD1+_User manual_P5650.1600_Rev A 8.1 Product specification Particulate sensing parameters Sensing technology OPC light-scatter photometer Particulate measurements 0.1 µm to 10 µm PM measurement capability PM1.0, PM2.5, PM4.25 and PM10 Operating range* Up to ~150 mg/m³ PM density range 0.8 g/ml to 8.0 g/ml (default: 1.65 g/ml)
  • Page 16 XD1+_User manual_P5650.1600_Rev A Technical specification Sensing technology OPC light-scatter photometer Particulate measurement 0.1 µm to 10 µm (PM1, PM2.5, PM4.25, PM10) Particle count accuracy ±10% Operating temperature Optimum performance 10 °C to 40 °C Maximum performance -10 °C to 50 °C...
  • Page 17: Product Dimensions

    XD1+_User manual_P5650.1600_Rev A 8.2 Product dimensions 112 mm (4.4 in) 64 mm 25 mm (2.5 in) (1.0 in) 8.3 Mounting details D1 + is supplied with an alligator mounting clip as standard. A Klick Fast stud is available to D1 +...
  • Page 18: Device Configuration

    D1 + has been programmed with factory default settings prior to delivery which have been detailed in the table below. Default device settings can be manually changed as required using the Trolex BreatheLITE and BreatheMOBILE application. Serial number ABCDEFG123 (Trolex custom S/N)
  • Page 19: First Power On

    10. FIRST POWER ON XD1+_User manual_P5650.1600_Rev A D1 + is shipped with a Lithium Ion battery cell that has been factory charged to no more than D1 + 30% of operating capacity for transport safety requirements. Before use, ensure that the fully charged using the supplied USB cable.
  • Page 20: Device Functionality

    11. DEVICE FUNCTIONALITY XD1+_User manual_P5650.1600_Rev A D1 + The following information details the operational functionality of the device. With simplicity in D1 + mind, the has been designed around the use of a single press switch and three illumination icons to indicate on-device warnings, battery levels and operating modes.
  • Page 21: User Interface Icons And Indicators

    XD1+_User manual_P5650.1600_Rev A 11.1 User interface icons and indicators Icon 1 Primary function: STEL warning Secondary function: Sequence function icon Primary function: TWA warning Icon 2 Secondary function: Sequence function icon Primary function: Battery indication/heartbeat Icon 3 Secondary function: Sequence function icon...
  • Page 22: Operational Sequences

    XD1+_User manual_P5650.1600_Rev A 11.2 Operational sequences D1 + The following details the main operational sequences of the Power on All icons will illuminate white. Self-test sequence D1 + On initial power up, the will perform a self-test sequence indicated by a sequential blue flash of each icon.
  • Page 23 XD1+_User manual_P5650.1600_Rev A STEL alarm Flashing amber warning icon 1 threshold will be illuminated when the STEL threshold is breached. Flashing red warning icon 2 will be TWA alarm illuminated when the TWA threshold threshold is breached. The battery icon will flash green...
  • Page 24: Power On Sequence

    XD1+_User manual_P5650.1600_Rev A 11.3 Power on sequence D1 + has been designed to be simple to operate and the following information details the D1 + power on sequence. On device power on, please note that the will automatically run the following sequence.
  • Page 25 XD1+_User manual_P5650.1600_Rev A D1 + 3. The will perform a self test routine to check the sensor element, electronic circuitry and battery health. Start up self-test routine D1 + 4. Following the self-test routine the will display a “Pass” / “Fail” result via an audible visual alarm.
  • Page 26: Power Off Sequence

    XD1+_User manual_P5650.1600_Rev A 11.4 Power off sequence D1 + To power down the , follow the steps below. 1. Press and hold the function button D1 + on the front of the to initiate the power OFF sequence. Hold 2. Release the function button on the front...
  • Page 27: User Initiated 'Self-Test' Routine

    ‘self- test’. This will take place up to a maximum of four times before the device will return a fatal error indication. In the unlikely case of fatal error indication, it is recommended to contact the Trolex service team.
  • Page 28 XD1+_User manual_P5650.1600_Rev A To activate the self-test routine, follow the steps below. 1. Press and hold the function button D1 + on the front of the initiate the function sequence. Hold Power off routine 2. Release the function button on the...
  • Page 29: Accidental Activation Of Power/Function Switch

    XD1+_User manual_P5650.1600_Rev A 11.7 Accidental activation of power/function switch D1 + has a single power / function switch that has been designed for all device input operations. All positive inputs are completed via a press, hold and release functionality and during normal operation accidental activation of the power swich, via a single press and release, is unlikely.
  • Page 30: Low-Power Shutdown

    XD1+_User manual_P5650.1600_Rev A 11.9 Low-power shut down D1 + An automatic low power shut down is initiated when the battery level reaches 0%. The will alert the user to a low power shut down by running the power off sequence described above.
  • Page 31: Operating Modes

    12. OPERATING MODES XD1+_User manual_P5650.1600_Rev A D1 + has 4 user-selectable operating modes for use in varying environments and reporting requirements. • Normal (default) • In-cab • Data log • Live data 12.1 Power management D1 + ‘Normal’ mode captures and records data at the specified logging interval, allowing the to provide real-time warnings and alarms on changing particulate levels.
  • Page 32: In-Cab' Mode

    XD1+_User manual_P5650.1600_Rev A 12.2 ‘In-cab’ mode D1 + ‘In Cab’ mode allows for the same operating functionally as ‘Normal’ mode, however, it allows the particulate sensor and device warnings to remain active when connected or powered via USB interfaces which allows the device to be continuously used in a vehicle.
  • Page 33: Alarm Warnings And Calculations

    13. ALARM WARNINGS AND XD1+_User manual_P5650.1600_Rev A CALCULATIONS D1 + uses 2 LED icons alongside audio sequences to alert users to changing levels of airborne particulates as highlighted below. If a threshold is breached during operation, the following alarm sequence is used to alert users to act based on the change in the working environment.
  • Page 34: Alarm Calculations

    XD1+_User manual_P5650.1600_Rev A 13.1 Alarm calculations D1 + uses the following calculation for the monitoring of STEL threshold breach. STEL, where STEL TIME is in minutes: D1 + uses the following calculation for the monitoring of long-term exposure reading/ TWA threshold breach.
  • Page 35: Connectivity

    14. CONNECTIVITY XD1+_User manual_P5650.1600_Rev A D1 + has been designed to be connected via the single USB port for battery charging, device configuration, live operating modes, and data review purposes. 14.1 Charging D1 + device is charged via the on-device USB Port and cable provided. It is...
  • Page 36: Trolex Breathelite Software

    The Trolex has been designed to be paired with the Trolex multiway data and charging dock which allows multiple devices (up to 5) to be connected to the Trolex BreatheLITE Mac and PC application. Connecting the data and charging dock to your PC allows for fast download and collection of device data, automatically recognising each device as it is located within any connecting slot.
  • Page 37: Configuration

    D1 + maintenance of the Application information, details and a help section is available on download of the software. The Trolex BreatheLITE software can be downloaded by following the supporting information at www.trolex.com. 14.4 Configuration D1 +...
  • Page 38: Data Download

    XD1+_User manual_P5650.1600_Rev A Note: For further details, please refer to the BreatheLITE in application help on device configuration 14.5 Data download D1 + is designed to collect particulate data information during operation for download, review and analysis as required via the BreatheLITE application as highlighted below.
  • Page 39: Updating Firmware

    D1 + can be locally On instruction and release of updated operating firmware by Trolex, the updated by connecting to the BreatheLITE software. Trolex will notify users of the latest D1 + update and accompanying release notes, and provide further instruction on updating...
  • Page 40: Maintenance

    15. MAINTENANCE XD1+_User manual_P5650.1600_Rev A D1 + The maintenance of the must only be carried out by competent personnel. All maintenance and repair must be considered with reference to the local safety regulations and authorities. D1 + contains no user-serviceable components and the limits of user maintenance are outlined in the following information.
  • Page 41: Cleaning Labels

    XD1+_User manual_P5650.1600_Rev A 15.3 Cleaning labels It is recommended to periodically clean the instrument with a damp cloth, to ensure the instrument user interface and keypad is clean and legible. 15.4 Particulate entry/exit apertures The particulate exit aperture is protected by a stainless-steel grille to minimise the ingress D1 + device.
  • Page 42 XD1+_User manual_P5650.1600_Rev A The routine must be carried out using the Trolex Compliance Pack + required to conduct the procedure, including: • Reference particle sizes (Reference material) • Dosing bottle Sized reference material is used to periodically test specific operational aspects of the D1 + during the compliance audit check.
  • Page 43: Compliance Audit Check: Results

    3. On return of a “Pass” result, the particulate sensor is functioning as expected and normal monitoring operation can resume. 4. On One unit return of a repeat “Fail” result, please contact Trolex direct to discuss support or D1 + servicing of the 15.7 Preventative maintenance...
  • Page 44: Troubleshooting

    LED’s and an audible sequence as shown below. In the case of a rare and non-recoverable fatal error, please contact the Trolex service team for support as detailed in.
  • Page 45 XD1+_User manual_P5650.1600_Rev A D1 + Device settings A corruption in the The device will corruption device settings was automatically revert to detected. factory defaults and continue its operation. D1 + Particulate sensor Contact Trolex or an electronic failure detected an electronic approved distributor.
  • Page 46: Glossary And Definitions

    At the end of the product’s life, do not dispose of any electronic sensor, component or instrument in the domestic waste. Contact Trolex or the distributor for disposal instructions. D1 + PERSONAL DUST MONITOR...
  • Page 47: Technical Support

    19. GET IN TOUCH XD1+_User manual_P5650.1600_Rev A 19.1 Technical support Our UK technical services team are available to provide expert ongoing technical assistance and technical support packages tailored to your specific requirements. Please contact our technical services team: Telephone: +44 (0)161 483 1435 Email: service@trolex.com...
  • Page 48: Disclaimer

    No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Trolex. Trolex is a registered trademark of Trolex Ltd. The use of all trademarks in this document is acknowledged. D1 + PERSONAL DUST MONITOR...
  • Page 50 We aim to become the world’s leading name in health and safety technology through pioneering products that provide real- world benefits to our customers whenever workers operate in hazardous environments. For more information about Trolex, please contact us at: Enquiries Trolex Ltd sales@trolex.com...

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