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Trolex XD One User Manual
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ONE LIFE
PROTECT IT
TX8060
D
O NE
USER
MANUAL

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Summary of Contents for Trolex XD One

  • Page 1 ONE LIFE PROTECT IT TX8060 O NE USER MANUAL...
  • Page 3 13.1 Alarm Calculations......................................32 13.2 Alarm Acknowledgement ....................................32 Connectivity ..................................... 33 14.1 Charging ......................................... 33 14.2 Trolex BreatheLITE Application Software ............................... 34 14.3 Configuration ......................................... 35 14.4 Data Download ....................................... 36 14.5 Firmware Update ......................................37 Maintenance .................................... 38 15.1...
  • Page 4 16.2 Non-recoverable Fatal Errors ..................................43 16.3 Device Fault Codes ......................................44 Glossary and Definitions ................................ 45 Disposal ....................................45 Technical Support ................................... 45 Disclaimers ....................................46 Revisions ....................................46 Feedback ....................................47 Trademarks ....................................47 www.trolex.com P5644.1600 Rev A...
  • Page 5 The XD One allows users to specifically monitor respirable particulate matter (PM) to indicate and warn of personal exposure in working and operating environments. The device can be configured to measure and warn users based on selectable particulate matter sizes (PM1.0, PM2.5, PM4.25 and PM10) and...
  • Page 6 • Battery operated, rechargeable (16hrs+) • On-device data logging • Live data readout via BreatheLITE application • Data analytics functions via BreatheLITE application • Range of personal, industrial and cabin mounting options • Low maintenance • www.trolex.com P5644.1600 Rev A...
  • Page 7 The XD One is designed to be low maintenance and does not use pumps or filters in operation as found in other particulate sampling devices. The particulate sensing element is an open path design to ensure sample flow is unrestricted and has an adaptive flowrate to optimise accuracy in environments with varying airflows.
  • Page 8 In addition, the following symbols are used on the product: WARNING! – LASER RADIATION The use of controls, adjustments, or procedures other than those specified in this user manual may result in exposure to hazardous optical radiation. www.trolex.com P5644.1600 Rev A...
  • Page 9 The XD One is a personal safety device and it is the operator’s responsibility to respond accordingly to any warnings, alarms or alerts in accordance with site regulations and instructions. Follow all warnings and instructions marked on the instrument.
  • Page 10 The XD One is rated via the Class 1 Laser safety guideline under all conditions of normal use. Class 1 laser products may contain laser systems of a higher class but there are adequate engineering control measures to ensure that access to the beam is not permitted during normal use.
  • Page 11 XD One User Manual The XD One is designed with end users in mind and allows for quick, robust, and instant installation to suit all applications. The product uses a sensor that is located inside the main housing that provides isolation and ingress protection between the particle flow path and control circuits.
  • Page 12 The XD One has been designed to allow for the free sampling of particulate concentrations using an unrestricted, vertical flow path as highlighted below. It is recommended that routine inspection and visual checks of the particle inlet is carried out to ensure it is free from any restrictive materials or ingress.
  • Page 13 Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU Restriction of Hazardous Substances (RoHS) Regulations 2012 S.I. 2012/3032 The following information is highlighted on the product label, accessible on the rear of the XD One as highlighted in section 6. www.trolex.com P5644.1600 Rev A...
  • Page 14 Accuracy *The XD One can define particulate measurement peak trends up to the quantity specified. **During sustained high dust loading periods, the XD One will report on PM data up to the quantity specified. Note: Sustained exposure to PM quantities above 25 mg/m will be logged, however, may affect the operating life of the particulate sensor.
  • Page 15 XD One User Manual Technical Specification -10°C to +45°C Ambient temperature limits Humidity 0 - 95% RH (non-condensing) Housing material PC/ABS – Stainless Steel Protection classification Main Enclosure: IP54 Particle Flow Path: IP22 Weight 445g Data Connections 1 x Mini USB (Max Cable Length 2m)
  • Page 16 The XD One is supplied with an alligator mounting clip as standard. Where applicable, a KlickFast stud is available to allow the XD One to be compatible with a range of additional body, wall and pole fixing kits. (see product data sheet for additional fixing kit details).
  • Page 17 35mm 93.5mm The XD One is supplied with a stability bracket and strap to support the fit of the product when body mounting. Fit the bracket using the bottom two threaded M3 mounting features and the fixing screws provided.
  • Page 18 The XD One is compatible with a Pole Mounting kit, where required. The kit is supplied with the componentry to allow the mounting of the XD One unit on to pole sizes ranging from 50mm – 150mm. Fit the bracket using the four threaded M3 mounting features and the fixing screws provided.
  • Page 19 Particle Density (g/ml) 1.65 Please note, the XD One is shipped with a Lithium Ion battery cell that has been factory charged to no more than 30% of operating capacity for transport safety requirements. Before use, ensure that the XD One is fully charged using supplied wall charger and USB cable.
  • Page 20 The following information details the operational functionality of the XD One device. With simplicity in mind, the XD One has been designed around the use of a single press switch and three illumination icons to indicate on-device warnings, battery levels and operating modes.
  • Page 21 XD One User Manual The XD One has been designed to provide simple and reliable functionality during use through the implementation of multi colour user interface Icons and a single interface button. The following information highlights the XD One icons and main operational functions.
  • Page 22 The following table details the main operational user interface sequences of the XD One. All UI icons will illuminate white on device Power On: power on. On initial power up, the XD One will Self-Test Sequence: perform a self-test sequence highlighted by a sequential blue flash of each icon.
  • Page 23 The XD One will automatically begin sensing and recording operation environment particulate levels. Note: The XD One is designed to begin particulate sampling as soon as the power on and start up routine is complete. STEL / TWA calculations, alarm warnings and data recording are immediately active alongside particulate sampling following the power on sequence.
  • Page 24 To power on the XD One, follow the steps below. Press and hold the function button on the front of the XD One to initiate the power ON sequence. Hold Power ‘ON’ Release the function button on the front of the XD One when all lights are illuminated white.
  • Page 25 XD One User Manual To power down the XD One, follow the steps below. Press and hold the function button on the front of the XD One to initiate the power OFF sequence. Hold Power ‘OFF’ Routine Release the function button on the front of the XD One when all lights are illuminated white.
  • Page 26 Note: On return of a Pass result, the XD One will automatically continue with sensing operation. On return of a Fail result, the XD One will check if the fault is recoverable and repeat the self-test. This will take place up to a maximum of four times before the device will return a fatal error indication. In the unlikely case of fatal error indication, it is recommended to contact the Trolex service team.
  • Page 27 XD One User Manual To user activate the self-test routine, follow the steps below. Press and hold the function button on the front of the XD One to initiate the function sequence. Power ‘OFF’ Routine Hold Start up ‘SELF-TEST’ Routine...
  • Page 28 The XD One uses a single battery icon to identify the battery life of the device. The internal battery has a 16hr operating capacity when fully charged and it is recommended that the device is charged between shifts to ensure maximum operational charge during use.
  • Page 29 BreatheLITE software application and navigating to the dashboard as highlighted below. The battery health is continuously monitored during normal operation and is calibrated when the battery is fully charged. If for any reason the battery is fully depleted, the XD One will lose the current stored battery calibration data.
  • Page 30 This operating mode is indicated through the flashing of the battery indication symbol during normal operation. The use of the XD One in Normal mode allows for both real-time alerting and on-device data capture to take place simultaneously. The XD One is designed to allow warning alarms to be set against a single Particulate Measurement (PM) value, however the device itself will log sensor data for the following sizes for offline review.
  • Page 31 XD One User Manual The XD One In Cab mode allows for the same operating functionally as Normal mode, however, it allows the particulate sensor and device warnings to remain active when connected or powered via USB interfaces which allows the device to be continuously used in a vehicle.
  • Page 32 The XD One uses two LED icons alongside audio sequences to alert and warn users to changing levels of airborne particulates in operating environments as highlighted below. If a threshold is breached during operation, the following alarm sequence is used to alert users to act based on the change in the working environment.
  • Page 33 In the event that a warning alarm is triggered, the XD One will auto-latch to ensure that a conscious action is made to acknowledge the warning. During alarm state, users can acknowledge triggered alarms which will silence the audio alarm, however, the LED warning indication will remain illuminated (solid) to indicate the alarm conditions are still present.
  • Page 34 The XD One has been designed to be connected via the single USB port for battery charging, device configuration, live operating modes and data review purposes. To connect the XD One to the USB cable supplied, simply expose the USB port by lifting the flexible sealing cover and insert the connector as shown below.
  • Page 35 XD One User Manual Note: When the XD One is operated in Live and In Cab modes and consequently connected via USB during operation, the sequence highlighted above does not apply. These modes are designed to function during continued power of the XD One unit via a USB or 12 – 24V vehicle charger.
  • Page 36 The XD One can be connected to the supporting BreatheLITE application software to allow for device configuration and user set up as highlighted below. Devices can be configured based on application requirements for the following parameters. • Device Name • Com Port •...
  • Page 37 XD One User Manual The XD One is designed to collect particulate data information during operation for download, review and analysis as required via the BreatheLITE application as highlighted below. On download of captured data, the BreatheLITE application allows particulate information to be reviewed using the data analysis tool set as highlighted below.
  • Page 38 On instruction and release of updated operating firmware by Trolex, the XD One can be locally updated by connecting to the BreatheLITE application. Trolex will notify users of the latest updates and accompanying release notes on release and provide further instruction on updating XD One devices.
  • Page 39 XD One sensor is cleaned from time to time following the steps below: 1. Wipe down the XD One inlet surfaces with a damp cloth to remove any external dust and debris. 2. Using canned compressed clean air, spray the device inlet for 10-15 seconds to clean the dust path.
  • Page 40 The XD One has been designed with an inbuilt compliance check routine / test to allow for the infrequent checking of device functionality against a selection of sized reference particulates.
  • Page 41 Once the XD One is connected to the BreatheLITE application software, and the compliance audit test has been selected from the maintenance menu follow the on screen instructions to dose the device with reference particulate material.
  • Page 42 3. On return of a Pass result, the particulate sensor is functioning as expected and normal monitoring operation can resume. 4. On return of a repeat Fail result, please contact Trolex direct to discuss support or servicing of the XD One unit.
  • Page 43 XD One User Manual The XD One has been designed to be as maintenance free as possible. In some circumstances, it is possible that a routine preventative maintenance schedule should be used to ensure that the performance of the device is upheld.
  • Page 44 If an issue is non-resolvable based on the information below, please contact the Trolex product support team. Please note, on any rare occasion that the XD One encounters a recoverable operating error, the device will log the event and automatically take appropriate action to resolve the issue.
  • Page 45 XD One User Manual The following codes relate to on-screen warnings (visual) that the XD One will display when a fault is encountered during normal operations. Faults will be displayed using the on-device LEDs and are described in the table below.
  • Page 46 At the end of the product’s life, do not dispose of any electronic sensor, component or instrument in the domestic waste. Contact Trolex or the distributor for disposal instructions. Our technical services team are available to provide expert ongoing technical assistance and Trolex can provide technical support packages tailored to your specific requirements.
  • Page 47 Trolex shall not be responsible or liable for misuse of the information contained herein. When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
  • Page 48 No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Trolex. Trolex is a registered trademark of Trolex Limited. The use of all trademarks in this document is acknowledged.
  • Page 49 For more information on Trolex or if you’d like to find out more about the XD One Personal Dust Monitor please contact us at: Enquiries Trolex Ltd sales@trolex.com...

This manual is also suitable for:

Tx8060