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Cornelius Viper Service Manual

Cornelius Viper Service Manual

Capacitor and bracket kit installation
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Work Instruction
Instrucción de Trabajo
for /
para
Viper Capacitor and Bracket Kit
Installation /
Título
Work Center
Quality
Prepared by
John Ketchem
REVISION A
000046043

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Summary of Contents for Cornelius Viper

  • Page 1 Work Instruction Instrucción de Trabajo for / para Viper Capacitor and Bracket Kit Installation / Título Work Center Quality Prepared by John Ketchem REVISION A 000046043...
  • Page 2 Read before completing any tasks on the following pages:   QUALIFIED SERVICE PERSONNEL:      Only trained and certified electrical, plumbing and refrigeration technicians  should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO  NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS  INJURY.     SAFETY PRECAUTIONS:  This unit has been specifically designed to provide protection against personal  injury. To ensure continued protection observe the following:  WARNING:   Disconnect power to the unit before servicing following all lock out/tag out  procedures established by the user. Verify all of the power is off to the unit  before any work is performed.  Failure to disconnect the power could result in serious injury, death or  equipment damage.    CAUTION:   Always be sure to keep area around the unit clean and free of clutter. Failure to  keep this area clean may result in injury or equipment damage.  SHIPPING AND STORAGE     CAUTION:   Before shipping, storing, or relocating the unit, the unit must be sanitized and  all sanitizing solution must be drained from the system. A freezing ambient  environment will cause residual sanitizing solution or water remaining inside  the unit to freeze resulting in damage to internal components.    CO2 (CARBON DIOXIDE) WARNING   DANGER:   CO2 displaces oxygen. Strict attention MUST be observed in the prevention of  CO2 gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is  suspected, particularly in a small area, IMMEDIATELY ventilate the  contaminated area before attempting to repair the leak. Personnel exposed to  high concentrations of CO2 gas experience tremors which are followed rapidly  by loss of consciousness and DEATH.  REVISION A 000046043...
  • Page 3   Description of Change:   Engineering change to improve the Barrel Motor Capacitor Life as a result of premature  capacitor degradation discovered during motor stall problem investigation.   Decision was made  to replace Motor Run Capacitor with Electrolytic (Oil Filled) Capacitor.            Capacitor Replacement:             Motor Run (Old)                         Electrolytic Capacitor (New)                                                                                                  REVISION A 000046043...
  • Page 4 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Turn the unit off and unplug the    power source.   Gather tools and parts needed for  replacement   Tools Required: Drill / Screwdriver  (Phillips) (or similar)    Two Flavor Units Will  Need     Three Flavor Units Will Need                                                REVISION A...
  • Page 5 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado       Four Flavor Units will Need:        Remove 3 screws from the side panels and 4 screws from the back side panel.          REVISION A...
  • Page 6 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Locate and Remove the Bracket Screws.  4 screws 2 Brackets (3 & 4 Flavor Unit)  Remove 2  screws from 1 bracket (2 Flavor Units)                          ...
  • Page 7 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Gently remove the bracket and  capacitor from the frame.          Carefully remove the connection  wires from the capacitor leads.   (2 for  each capacitor).        REVISION A 0000046043...
  • Page 8 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Turn the capacitor bracket over and  unscrew the ground wire(s) as seen.          Replace the old capacitor and bracket  with the new capacitor and bracket.     Use only the correct capacitor for  your location.   620057820 / 4UF 60HZ      ...
  • Page 9 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado    Slide the capacitors in two the oval  holes from the outside of the bracket  as shown.      Slide the bracket holding the  capacitor into the second bracket and  line up the lip and the screw holes.    Verify that the bracket covers the lip of the  capacitor and the screw holes line up on the  side. ...
  • Page 10 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Screw the brackets together using  screw   # 620720833 in the locations  shown above    Plug the wires back into the  capacitor(s).            REVISION A...
  • Page 11 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Align the bracket side with three  holes with the frame and screw  .    the bracket in         Using a self taping screw   # 342663000         ...
  • Page 12 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Reattach the back panel with the  screws.  Plug the unit in and start  as usual.          REVISION A 0000046043 PAGE 12 OF 14...
  • Page 13 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Tools and Materials Photo Index  Índice de Herramientas y Materiales      Note:  Photographs not to scale. Las fotografías no son a escala.        Tool / Herramienta     Philips head drill or Screwdriver     ...
  • Page 14 Work Instruction KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013 DESCRIPTION: Viper Capacitor and Bracket Installation PART #: Quality Work Instruction Assembly Instructions / Instrucciones de Ensamblado Parts Photo Index  Índice de Componentes    Note:  Photographs not to scale. Las fotografías no son a escala.          Part / Parte   Part / Parte   342663000  620720833  QTY= 1 QTY=4  ...