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Related Manuals for Rocky Mountain FUSION POWERPLAY
Summary of Contents for Rocky Mountain FUSION POWERPLAY
- Page 1 FUSION POWERPLAY -ENG-FR-GER- IT...
- Page 2 REGISTER / ENREGISTRER / REGISTRA / REGISTRIERE Registering your bike is the official way for us to welcome you into the Rocky Mountain family. It’s also an important step in activating your bike’s warranty. If you ever have an issue, we’ll be able to handle your case efficiently and get you back riding as soon as possible. It’s easy and only takes a few minutes.
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Page 3: Table Of Contents
Fusion Powerplay Platform Manual TABLE OF CONTENTS Introduction Shrediquette warning Getting to know your bike Basic setup Critical dimensions/ Hub fitment/Parts Torque specifiactions Images Jumbotron Battery Motor Rider screens Reset Service Cable routing / Brake installation General maintenance Warranty information... -
Page 4: Introduction
Public Roads Before riding your Rocky Mountain Powerplay model, please inform yourself of all applicable legal requirements and regulations in your country, state, and/or province. There may be restrictions on riding your Powerplay bicycle on public roads, cycling paths, and/or trails. -
Page 5: Warning
Riding with a bicycle carrier, child carrier or seat, or trailer Rocky Mountain bicycles are only designed and tested for use by one person at a time. Carrying a child, pet, or cargo load on your Rocky Mountain Powerplay bicycle is at your own risk. If you choose to install an accessory on your Powerplay model such as a child carrier or a trailer, make sure it is compatible and refer to the manufacturer’s instructions and your authorized Rocky Mountain dealer. - Page 6 Failure to follow the warnings in this section may result in damage to the components on your bicycle and will void your warranty, but, most importantly, may result in serious personal injury or death. If your bicycle exhibits any signs of damage, do not use it and immediately bring it to your Rocky Mountain Bicycles Retailer for inspection. WARNING 6 In the event of a crash or improper assembly, the handlebar and handlebar controls may be compromised and the rider’s response to...
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Page 7: Getting To Know Your Bike
Battery Size • A responsive, natural power delivery - Fusion Powerplay comes with 480Wh battery XS size will - Our system’s torque sensor reads the tension that is being only fit 480Wh, but other sizes can be upgraded to a 720Wh applied directly to the chain, and removes unwanted lag time battery. - Page 8 Fusion Powerplay Platform Manual GETTING TO KNOW YOUR BIKE T E C H N I C A L D E TA I L S • Smaller Remote • Secure and Internal Routing - We’ve replaced the iWoc that was featured on our previous - There are internal cable trays with secure tie downs to generation of Powerplay’s with a new, smaller remote.
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Page 9: Basic Setup
Therefore, it is essential for your safety that the assembly of the complete Powerplay model and setup, including brake setup, be performed by an authorized Rocky Mountain Bicycles dealer. Before your ride, make sure your bicycle and... -
Page 10: Critical Dimensions/ Hub Fitment/Parts
Press Fit BB89.5 Hub fitment Shimano XTR centerlock hubs are not compatible with the Powerplay frames due to fitment issues with the Rocky Mountain centerlock speed sensor magnet. Full list of Parts & Exploded View Click HERE to visit the Exploded View & the complete list of parts including part numbers, descriptions, torque values and assembly instructions for the Powerplay. -
Page 11: Torque Specifiactions
Fusion Powerplay Platform Manual FASTENER TORQUE SPECIFICATIONS Correct tightening torque of threaded fasteners is very important to your safety. Always tighten fasteners to the correct torque. In case of a conflict between the instructions in this manual and information provided by a component manufacturer, consult with your dealer or the manufacturer’s customer service representative for clarification. - Page 12 Fusion Powerplay Platform Manual IMAGES Speed sensor Integrated on rotor Jumbotron display...
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Page 13: Images
Fusion Powerplay Platform Manual IMAGES Torque Battery Drive pinion sensor access hatch Spider w. clutch Lower idler bearing Cable collector fixing screw Charging port... - Page 14 Fusion Powerplay Platform Manual IMAGES TMI (Thumb – Machine Interface, aka the remote) CLICK Rider screen scroll Menu Navigation Ok / Enter / Select HOLD Access main menu Escape to rider screen CLICK Assist UP HOLD Reset trip (Odo view only)
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Page 15: Jumbotron
Fusion Powerplay Platform Manual JUMBOTRON The Jumbotron display is the communication centre of your Powerplay™ bike. It serves to operate the system, display information and diagnose and repair issues. Firmware updates will be carried out through the USB module and computer as required. - Page 16 Fusion Powerplay Platform Manual RIDING THE BIKE Warning Make sure the brakes are applied before putting any pressure on the pedals, or even resting your foot on the pedals. The Powerplay Drive uses a sophisticated torque sensing circuit to deliver smooth, instant, natural feeling power. This circuit is very sensitive, so you must be careful to ensure the bike does not accelerate away from you when stopped.
- Page 17 Fusion Powerplay Platform Manual JUMBOTRON Assist levels can be adjusted at the start or at any time during the ride. The Dyname™ 4.0 system can hold 3 different assistance maps in its memory: a default FACTORY map and two customizable tunes. The rider can select between the maps depending on how they want the drive system to react.
- Page 18 Fusion Powerplay Platform Manual JUMBOTRON Motor boost Adjust from +2 to -2 +2 Very little effort required from the rider. Maximum boost, minimum battery range: BRAAAAAP 0 Balanced performance, good response and battery range -2 Significant pedalling input required from rider, maximized battery range, best workout.
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Page 19: Battery
• If your battery or charger shows any signs of damage, do not use it, and immediately bring your bike to your authorized Rocky Mountain retailer for inspection. - Page 20 Fusion Powerplay Platform Manual BATTERY To recharge the battery Find the recharging port on the Powerplay bike and open the recharging port protector. Note the shape of the charging cable connector, and orient it correctly to the charge port on the bike.
- Page 21 Fusion Powerplay Platform Manual BATTERY • Recharging time is as follows: 720 Wh 4A charger 2A charger Time to charge from 0–80% 2h55 6h00 Time to charge from 0–95% 3h25 7h00 Total charge time from 0–100% 3h55 7h35 • Recharging time is as follows:...
- Page 22 • Please note that lithium-ion batteries gradually lose capacity depending on age and use. A dramatic decrease in capacity may be a sign that the battery is reaching the end of its lifespan and must be replaced. Please visit your authorized Rocky Mountain retailer for battery replacement.
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Page 23: Motor
Fusion Powerplay Platform Manual REMOVAL Powerplay bicycles are equipped with a removable battery. It is fixed with a 4 mm hex retaining bolt, for a solid, rattle-proof attachment. 4 mm hex retaining bolt • Remove the bash cover fixing screw and bash plate. - Page 24 Fusion Powerplay Platform Manual MOTOR • Remove battery as outlined previously (page 23). • On the drive side, locate the cable tray. Remove zip ties, and disconnect the speed sensor (YELLOW connector). • Remove chain from chainring, drive pinion and torque sensor.
- Page 25 Fusion Powerplay Platform Manual MOTOR • Remove the two mounting screws securing the motor on the non-drive side 5 mm Hex mounting screws • Remove the two mounting screws securing the motor on the non-drive side. Note the charge port remains on the mounting bracket with the motor.
- Page 26 Fusion Powerplay Platform Manual MOTOR • Disconnect the remote (RED connector) . • Remove the entire motor from the non-drive side, rotating slightly to avoid the drive pinion colliding with the frame. To reinstall the motor, simply reverse all the steps above and refer to the torque specifications below.
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Page 27: Rider Screens
Fusion Powerplay Platform Manual RIDER SCREENS Depending on the selection, the screen will display one type of information, while still showing critical data. Speed View Assist level Current speed Battery level Battery View Assist level Battery percentage Battery level Assist View... - Page 28 Fusion Powerplay Platform Manual RIDER SCREENS Cadence View Note that cadence is interpreted Assist level through motor RPM, and is an estimate. That also means that when the motor is stopped (ex: above max speed), there is no cadence reading.
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Page 29: Reset
Fusion Powerplay Platform Manual RESET The rider can always reset the trip information (average speed, average cadence, distance), as well as restore the Dyname system to original factory settings. Trip reset In the odometer view, hold the UP button on the TMI From any rider screen, enter the main menu by HOLDING Go to Settings –... - Page 30 Fusion Powerplay Platform Manual RESET Walk Mode The Powerplay has a Walk Mode you can use should the need arise. The Powerplay Drive is able to assist the bike at a walking speed. On the remote, push and hold button (A). The bike will slowly power up the climb as you push it.
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Page 31: Service
Fusion Powerplay Platform Manual SERVICE Diagnostics and repair The Jumbotron can display error messages, as well as prompt the rider with instruction for repairing the system in some cases. Example Calibrating A calibration procedure may occasionally be required to maintain the performance of the drive system. Typically this is done any time a... - Page 32 Rocky Mountain bicycle in any way that may change its design and/or operation. Such changes may seriously impair the handling, stability, and other aspects of the bicycle, making it unsafe to ride. Tampering can void the warranty and render your Rocky Mountain bicycle not in compliance with the applicable laws and regulations where the bicycle is being ridden.
- Page 33 Fusion Powerplay Platform Manual CABLE ROUTING AND REAR BRAKE INSTALLATION Parts and tools needed: - Rear brake assembly - Adequate 20mm Post mount if needed - 5mm Allen Key Installation 1. Start by feeding the HMI down tube cable (Red cable)
- Page 34 Fusion Powerplay Platform Manual 4. Feed the brake housing through the cable collector on the non drive side. 5. Have the brake housing exit at the headtube through the head tube pannel on the non-drive side. 6. Install the shifter housing (Yellow cable) on the chainstay and under the motor before feeding it into the cable collector.
- Page 35 Fusion Powerplay Platform Manual Shift (speed) 7. Have the shifter housing go through the drive side of the cable collector and exit at the headtube through the headtube non-drive side panel. Dropper post 8. Feed approx 1800mm of dropper post housing (Green cable) through the cable collector and make it exit the throught the head tube pannel on the drive side.
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Page 36: Cable Routing / Brake
Fusion Powerplay Platform Manual CABLE ROUTING • Remove cable port (carbon) or rubber grommet (alloy) on the right side of the downtube. Remove old housing and cable. • Working from BACK to FRONT, insert shift housing at the rear of the chainstay assembly. - Page 37 Fusion Powerplay Platform Manual CABLE ROUTING To replace a rear brake hose, follow these steps: • Unscrew the three mounting screws and remove drive side motor cover. 3mm Hex mounting screws • Remove battery as outlined previously (page 23).
- Page 38 Fusion Powerplay Platform Manual CABLE ROUTING • Cut and remove the zip ties fixing cables and wires to the cable tray on the drive side of the motor. NOTE POSITION OF HOSE ON TRAY. Cable tray • Loosen the 3 mm hex screw between the water bottle bolts, which in turn loosens the cable collector found INSIDE the downtube. You can slide the cables off the sides of the collector, inside the downtube.
- Page 39 Fusion Powerplay Platform Manual CABLE ROUTING • Remove cable port (carbon) or rubber grommet (alloy) on the left side of the downtube. • Remove old hose. Measure new hose to match length. • Working back to front, install the hose on the caliper, and run along the chainstay to the lower hole at the back of the seat tube.
- Page 40 Fusion Powerplay Platform Manual BRAKES It’s very important to your safety that you learn and remember which brake lever controls which brake on your bike. Traditionally, the right brake lever controls the rear brake and the left brake lever controls the front brake; but, to make sure your bike’s brakes are set up this way, squeeze one brake lever and look to see which brake, front or rear, engages.
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Page 41: General Maintenance
Fusion Powerplay Platform Manual GENERAL MAINTENANCE Please note that electric assist bikes put more stress and strain on components than traditional mountain bikes. They should therefore be inspected and maintained more frequently to maximize safety, performance and longevity. Seasonal charging If you store your bicycle for long periods of time, be sure to charge the battery at least once every three months. - Page 42 Fusion Powerplay Platform Manual GENERAL MAINTENANCE Checklist Periodic maintenance and Notes adjustment checklist 500KM 1000KM 1500KM 2000KM 2500KM Bicycle chain - inspect for Check condition (stretch, cracks) and lubricate with the Before each ride wear, clean and lube chain supplier’s recommended lubricant.
- Page 43 REGISTER Registering your bike is the official way for us to welcome you into the Rocky Mountain family. It’s also an important step in activating your bike’s warranty. If you ever have an issue, we’ll be able to handle your case efficiently and get you back riding as soon as possible. It’s easy and only takes a few minutes.
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Page 44: Warranty Information
All warranty and after sale service must be handled by the authorized dealer who sold the complete bicycle or frame. We cover your Rocky Mountain frame against defects in material and workmanship from the original date of purchase of your new Rocky Mountain bicycle according to the frame material and the type of use. - Page 45 E. Labour for part replacement or changeover is not included. F. Rocky Mountain retains the right to repair or replace at its discretion any part that is deemed a valid warranty claim. Please note that Rocky Mountain cannot guarantee a colour match to the original component.
- Page 46 Fusion Powerplay Platform Manual DECLARATION OF CONFORMITY The following Powerplay equipped bicycle platforms fulfill the requirements of the standards listed below. Rocky Mountain FusionPowerplay For a complete list of models go to www.bikes.com. • EN 15194:2017: Electrically power assisted cycles – EPAC Bicycles •...
- Page 47 Tél. : 1 800 663-2512 | Téléc. : 1 800 570-8356 Rocky Mountain, son logo et ses autres noms commerciaux appartiennent à Rocky Mountain. Certaines technologies sur les produits Rocky Mountain sont brevetées ou en attente de brevets. ©2020 Rocky Mountain®...
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