Grizzly G0561 Owner's Manual
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Grizzly G0561 Owner's Manual

7" x 12" metal-cutting bandsaw
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MODEL G0561
7" X 12" METAL-CUTTING
BANDSAW
OWNER'S MANUAL
(For models manufactured since 01/18)
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED NOVEMBER, 2022 (CS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC8297 PRINTED IN CHINA
V3.11.22
***Keep for Future Reference***

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  • Page 1 OWNER'S MANUAL (For models manufactured since 01/18) COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED NOVEMBER, 2022 (CS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......39 Machine Description ........2 SECTION 6: MAINTENANCE ......40 Contact Info............ 2 Schedule ............40 Manual Accuracy ........... 2 Cleaning ............40 Identification ........... 3 Lubrication ........... 40 Controls & Components ......... 4 Machine Data Sheet ........

  • Page 4: Introduction

    INTRODUCTION Machine Description Manual Accuracy The Model G0561 Metal-Cutting Bandsaw has We are proud to provide a high-quality owner’s a flexible continuous blade that is used to make manual with your new machine! straight cuts in metal stock. We made every effort to be exact with the instruc- The clamping vise adjusts for cuts between 0°...

  • Page 5: Identification

    If normal safety pre- respect. Failure to do so could result in cautions are overlooked or ignored, seri- serious personal injury, damage to equip- ous personal injury may occur. ment, or poor work results. Model G0561 (Mfd. Since 01/18)

  • Page 6: Controls & Components

    Figure 3. Vertical work table. D. Blade Guide Adjustment Knob: Adjusts front blade guide that supports blade. Position Vertical Work Table: Supports workpiece guide as close to workpiece as possible to during vertical cutting operations. prevent blade from twisting. Model G0561 (Mfd. Since 01/18)
  • Page 7 O. Pump ON/OFF Switch: Turns coolant pump operations. ON when moved up and OFF when moved down. Movable Vise Jaw: Holds workpiece against rear vise jaw during cutting operation. M. Vise Handwheel: Adjusts movable vise jaw. Model G0561 (Mfd. Since 01/18)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0561 7" X 12" METAL‐CUTTING BANDSAW Product Dimensions: Weight................................330 lbs. Width (side-to-side) x Depth (front-to-back) x Height................48 x 16 x 40 in.
  • Page 9 The information contained herein is deemed accurate as of 10/20/2022 and represents our most recent product specifications. Model G0561 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0561 (Mfd. Since 01/18)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0561 (Mfd. Since 01/18)
  • Page 11 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0561 (Mfd. Since 01/18)

  • Page 12: Additional Safety For Metal Bandsaws

    Make sure teeth of new blade face workpiece in disposal warnings. Spilled cutting fluid invites direction of blade travel. slipping hazards. -10- Model G0561 (Mfd. Since 01/18)

  • Page 13: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -11- Model G0561 (Mfd. Since 01/18)
  • Page 14 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -12- Model G0561 (Mfd. Since 01/18)
  • Page 15 110 VAC Wire Stripper ............. 1 Replace the pre-installed 13A circuit breaker Ground with a 7A circuit breaker (see Figure 10). To convert Model G0561 to 230V: 220V Wiring Diagram DISCONNECT MACHINE FROM POWER! Main Motor 6-15 Plug Coolant Motor...

  • Page 16: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 17: Inventory

    G. Work Stop ..........1 Figure 11. Box contents. H. Work Stop Rod .......... 1 Vertical Work Table ........1 Table Bracket ..........1 K. V-Belt 3V270 (Not Shown) ......1 L. Motor (Not Shown) ........1 -15- Model G0561 (Mfd. Since 01/18)

  • Page 18: Cleanup

    Figure 12. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -16- Model G0561 (Mfd. Since 01/18)

  • Page 19: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 48" 16" Electrical Connection Figure 13. Minimum working clearances. -17- Model G0561 (Mfd. Since 01/18)

  • Page 20: Assembly

    Without moving hex bolts, tighten hex nuts from Step 6 against motor mount plate to Motor Mount secure motor tension. Plate Motor Mount Tighten hex bolts from Step 5. Bracket Figure 15. Motor installed on motor mount bracket. -18- Model G0561 (Mfd. Since 01/18)
  • Page 21 13. Align holes and secure with fasteners you secure with hose clamp (see Figure 21). removed in Step 11 (see Figure 19). Coolant Hose Hose Clamp Fitting Figure 21. Coolant hose installed. Figure 19. Pulley cover installed. -19- Model G0561 (Mfd. Since 01/18)
  • Page 22 Power Lifting Equipment Rear Lifting Front Strap Lifting Strap Leveling Foot (1 of 2) Round Steel Bar In Lifting Holes Figure 25. Leveling feet attached. Figure 23. Lifting machine with forklift and lifting slings. -20- Model G0561 (Mfd. Since 01/18)

  • Page 23: Test Run

    SERVICE section of this manual can help. The Test Run consists of verifying the following: 1) The motors power up and run correctly, and 2) the automatic shut-off tab shuts down power. Figure 27. Location of coolant control valve. -21- Model G0561 (Mfd. Since 01/18)

  • Page 24: Inspections & Adjustments

    If you find that the adjustments are not set to your personal preferences, re-adjust them. Motor ON/OFF Switch Pump ON/OFF Switch Figure 29. Location motor and pump ON/OFF switches. Turn OFF pump. -22- Model G0561 (Mfd. Since 01/18)

  • Page 25: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -23- Model G0561 (Mfd. Since 01/18)

  • Page 26: Operation Tips

    • Adjust blade guides as close as possible to workpiece to minimize side-to-side blade Figure 30. Correct blade starting position. movement. Loosen blade tension at end of each day to prolong blade life. -24- Model G0561 (Mfd. Since 01/18)

  • Page 27: Inspecting Workpieces

    Blade Pitch or TPI: Number of teeth per inch ily. Cutting magnesium with a dull blade can measured from gullet to gullet. create enough friction to ignite the small magnesium chips. Avoid cutting magnesium if possible. -25- Model G0561 (Mfd. Since 01/18)
  • Page 28 Material Width/Diameter Teeth Per Inch (TPI) for Bandsaw Blades Material Shapes TOOTH SELECTION 1.5/.8 1.4/2.5 1.4/2.5 1.5/.8 inch 2½ 3½ 14 15 Figure 33. General guidelines for blade selection and speed chart. -26- Model G0561 (Mfd. Since 01/18)

  • Page 29: Changing Blade

    Figure 36. Blade teeth facing workpiece. blade. When blade is around both wheels, adjust so back of blade is against shoulder of wheels. Complete blade change by following steps in Adjusting Blade Tension on Page 28. -27- Model G0561 (Mfd. Since 01/18)

  • Page 30: Adjusting Blade Tension

    Blade Tension Guide Proper blade tension is essential to long blade life, straight cuts, and efficient cutting. The Model G0561 features a blade tension indicator to assist you with blade tensioning. Two major signs that you do not have proper...

  • Page 31: Blade Care & Break-In

    Choose correct speed for blade and material type. Reduce feed pressure by half for first 50–100 of material cut. To avoid twisting blade when cutting, adjust feed pressure when total width of blade is in cut. -29- Model G0561 (Mfd. Since 01/18)

  • Page 32: Chip Inspection Chart

    To adjust blade guides: Knob DISCONNECT MACHINE FROM POWER! Figure 40. Location of blade guide knob. Loosen blade guide knob shown in Figure 40. Slide rear blade guide as close to workpiece as possible. Tighten knob. -30- Model G0561 (Mfd. Since 01/18)

  • Page 33: Adjusting Feed Rate

    Increasing the spring — The best cut and feed rate will give you tension will reduce the feed pressure. evenly shaped spiraled curls with very little color change, if any at all. -31- Model G0561 (Mfd. Since 01/18)

  • Page 34: Using Vise

    Remove pivot bolt and flat washer shown in Figure 44. Move rear vise jaw so pivot bolt and flat Knob Bolt washer can secure it through alternate pivot hole (see Figure 44). Figure 46. Vise jaw knob bolt. -32- Model G0561 (Mfd. Since 01/18)

  • Page 35: Adjusting Work Stop

    Adjusting Work Stop To change blade speeds: DISCONNECT MACHINE FROM POWER! The Model G0561 is equipped with a work stop for repetitive cutting operations. This stop will need Determine blade speed for your cut (refer to to be adjusted any time it is removed or reposi- Blade Speed Chart on Page 35).
  • Page 36 (see Figure 51). Motor Pulley Wheel Pulley Figure 51. Illustration of V-belt placement for FPM selection. Figure 53. Location of motor mount hex bolts. Loosen hex bolts from Step 5. 10. Close pulley cover. -34- Model G0561 (Mfd. Since 01/18)

  • Page 37: Blade Speed Chart

    Tool Steel (62) Steel (26) Cast Iron (98) Oil- Copper 229~482 203~213 85~203 Plastics & Hardened Stainless Alloy (70) (147) (62) (65) (26) (62) Lumber (67) Tool Steel Steel Figure 54. Blade speed chart. -35- Model G0561 (Mfd. Since 01/18)

  • Page 38: Vertical Operation

    Vertical Operation Remove (2) flat head screws and blade guide cover (see Figure 56). The Model G0561 can be set up for vertical cut- ting operations. Items Needed Vertical Work Table ........... 1 Table Bracket ............. 1 Phillips Head Screwdriver #2 ......1 Wrench or Socket ⁄...

  • Page 39: Cutting Fluid

    BIOLOGICAL AND POISON HAZARD! proper personal protection equipment when handling cutting fluid and dispose by following federal, state, fluid manufacturer requirements to properly Adjustment Bolt dispose of cutting fluid. Figure 60. Location of adjustment bolt. -37- Model G0561 (Mfd. Since 01/18)

  • Page 40: Cutting Fluid System

    NEVER operate Pump Toggle pump with reservoir below low mark or you Switch will over-heat pump and void warranty! Figure 61. Identification of coolant components. Fill reservoir to "High" mark with cutting fluid. -38- Model G0561 (Mfd. Since 01/18)

  • Page 41: Section 5: Accessories

    PSI. serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.

  • Page 42: Section 6: Maintenance

    Model G4682 or Dry Coating Lube. .. As Needed To lubricate vise leadscrew: Cleaning DISCONNECT MACHINE FROM POWER! Cleaning the Model G0561 is relatively easy. Use Using vise handwheel, move vise as far for- a brush and a shop vacuum to remove chips and ward as possible.
  • Page 43 Figure 68. Location of gearbox vent plug. plug hole. As routine maintenance, the gearbox oil should be Clean vent plug threads, then wrap threads in replaced every 6 months. thread-sealing tape before replacing. -41- Model G0561 (Mfd. Since 01/18)

  • Page 44: Section 7: Service

    12. Move machine closer to power supply; use shorter extension cord (Page 12). 13. Centrifugal switch/contact points at fault. 13. Adjust centrifugal switch/clean contact points. Replace either if at fault. 14. Motor or motor bearings at fault. 14. Replace motor. -42- Model G0561 (Mfd. Since 01/18)
  • Page 45 33); make sure blade brush works and is adjusted correctly. 5. Incorrect coolant mixture for workpiece/cut. 5. Use correct coolant mixture. 6. Adjust feed rate (Page 31), adjust blade speed 6. Incorrect feed rate/blade speed. (Page 33). -43- Model G0561 (Mfd. Since 01/18)
  • Page 46 4. Make sure coolant line(s) are not pinched or damaged. 1. Check/fill coolant level (Page 38). Coolant system 1. Coolant level is low. is pulling sludge 2. Clean and change coolant (Page 38). 2. Coolant needs to be changed/reservoir is from reservoir. dirty. -44- Model G0561 (Mfd. Since 01/18)

  • Page 47: Adjusting Blade Tracking

    10. Close wheel access cover. Adjust tracking set screw (see Figure 70), then tighten hex bolt loosened in Step 4. — Tightening set screw will move blade clos- er to shoulder of wheel (see Figure 71). -45- Model G0561 (Mfd. Since 01/18)

  • Page 48: Squaring Blade To Bed Table

    — If square does not evenly touch face of vise and blade at the time, continue with Cap Screw next step. Figure 72. Square placed on table bed against edge of blade. Tighten cap screw. -46- Model G0561 (Mfd. Since 01/18)

  • Page 49: Adjusting Downfeed Stop Bolt

    Adjust downfeed stop bolt until blade is just below vise table, but not contacting it (see Figure 74). Tighten jam nuts to secure. Downfeed Stop Bolt Jam Nuts Figure 74. Location of downfeed stop bolt. -47- Model G0561 (Mfd. Since 01/18)

  • Page 50: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -48- Model G0561 (Mfd. Since 01/18)

  • Page 51: Wiring Diagrams

    Capacitor 400uF CBB61 250 VAC Run Capacitor 450VAC KEDU HY29H KUOYUH Coolant Switch Circuit Breaker (Viewed From Behind) 7A 125-250V 230V Wiring Diagram 6-15 Plug (As Recommended) Ground READ ELECTRICAL SAFETY -49- Model G0561 (Mfd. Since 01/18) ON PAGE 48!

  • Page 52: Electrical Components

    Electrical Components Figure 75. Main motor wiring (115V). Figure 78. Pump motor (115V). Figure 76. Capacitor wiring. Figure 79. Coolant pump ON/OFF switch. Figure 77. Power switch. -50- Model G0561 (Mfd. Since 01/18)

  • Page 53: Section 9: Parts

    SECTION 9: PARTS Cabinet & Base 84V2-1 84V2 57V2 77-1 BUY PARTS ONLINE AT GRIZZLY.COM! -51- Model G0561 (Mfd. Since 01/18) Scan QR code to visit our Parts Store.
  • Page 54 HEX BOLT 5/16-18 X 1-1/4 P0561059 PHLP HD SCR 10-24 X 3/8 P0561411 LEVELING FOOT 3/8-16 x 3 P0561065 DRAIN SCREEN P0561421 FLAT WASHER 3/8 BUY PARTS ONLINE AT GRIZZLY.COM! -52- Model G0561 (Mfd. Since 01/18) Scan QR code to visit our Parts Store.

  • Page 55: Bow & Motor

    Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
  • Page 56 KNOB BOLT 1/4" X 20 x 3/8 P0561357 FLAT WASHER 5/16 P0561285 FLAT WASHER 1/4 P0561358 HEX BOLT 5/16-18 X 1 BUY PARTS ONLINE AT GRIZZLY.COM! -54- Model G0561 (Mfd. Since 01/18) Scan QR code to visit our Parts Store.

  • Page 57: Gearbox

    KEY 5 X 5 X 30 201-10 P0561201-10 FLAT HD SCR 1/4-20 X 1/2 202-6 P0561202-6 SET SCREW 5/16-18 X 1/2 BUY PARTS ONLINE AT GRIZZLY.COM! -55- Model G0561 (Mfd. Since 01/18) Scan QR code to visit our Parts Store.

  • Page 58: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -56- Model G0561 (Mfd.

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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