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Summary of Contents for Sunstream FL-24020D
- Page 1 MODEL NUMBERS FL-24020D FL-36026D FL-40026D GFL-24020D FloatLift GFL –36026D GFL-40026D 24,000lbs-40,000lbs OPERATION MANUAL READ CAREFULLY KEEP THESE INSTRUCTIONS COPYRIGHT SUNSTREAM CORPORATION 2015—ALL RIGHTS RESERVED PART NO. 690809 REV: A...
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Page 2: Table Of Contents
Contact the boat manufacturer to verify how to support the boat. Sunstream is not responsible for determining the proper way to support each craft that may go on a Sunstream lift. Inadequate support or incorrect position of a boat on a Sunstream lift may result in damage to the boat. -
Page 3: Safety
Unload passengers only when boat is floating. The Maximum Capacity for the Lift should be listed on the lift itself - if it is not, call Sunstream immediately to determine your lifts capacity. Operating the Lift with a greater amount of total weight may cause the lift and boat to become unstable and/or cap- size, possibly causing property damage and/or and severe injury or death to individuals situated nearby. - Page 4 If the boat is not centered, lower lift and try again. If conditions do not allow for centering, do not use the lift and contact Sunstream.
- Page 5 FL24/GFL24 Specification Boat lifting capacity: 24,000 lbs Lifting speed: 85 to 100 sec (typ) Lowering speed: 50 to 60 sec (typ) Overall length: 38 ft 6 in Overall width: 16 ft 1 in (up position) 20 ft 3 in (down position) Min Slip width 22 ft Min water depth:...
- Page 6 FL36/GFL36 Specification Boat lifting capacity: 36,000 lbs Lifting speed: 90 to 135 sec (typ) Lowering speed: 80 to 100 sec (typ) Overall length: 44 ft 6 in Overall width: 16 ft 1 in (up position) 20 ft 3 in (down position) Min Slip width 22 ft Min water depth:...
- Page 7 FL40/GFL40 Specification Boat lifting capacity: 40,000 lbs Lifting speed: 90 to 150 sec (typ) Lowering speed: 80 to 100 sec (typ) Overall length: 44 ft 6 in Overall width: 16 ft 1 in (up position) 20 ft 3 in (down position) Min Slip width 22 ft Min water depth:...
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Page 8: Specifications
Power Pack Specifications Dimensions in inches All dimensions approximate PART NO. 690809 REV: A... -
Page 9: Parts List
Parts List FL24/GFL24 Top Assembly I TEM NO. QTY. PART NUMBER DESCRI PTI ON 941812 ASSEMBLY, FRAME, FL24 941811 ASSY, FLOATS, PREASSEMBLED, FL24 941955 ASSY, FLOAT BRACKET, FL24/36 941954 ASSY, CROSSBEAM EXTENSI ON, FL24/36 941923 ASSEMBLY, BUNK, FL24 442192 TUBE, GUI DE ON, RFL24 921814 ASSY, POWERPACK, FL24 951419... - Page 10 FL24/GFL24 Frame Assembly I TEM NO. QTY. PART NUMBER DESCRI PTI ON 951404 WELDMENT, FRAME, FL24 411665 LI FTI NG BEAM, GFL24 431669 Lifting Arm Casting, FL24 441942 STOP, LI FTI NG ARM, FL24 14-160032-57 PI N, CLEVI S, 1.000 X 7.50 LG, SS 14-160024-87 PI N, LI FTI NG ARM MI D, FL24 191032...
- Page 11 FL36/GFL36 Top Assembly I TEM NO. QTY. PART NUMBER DESCRI PTI ON 942021 ASSEMBLY, FRAME, FL36 942022 ASSY, FLOATS, PREASSEMBLED, FL36 941955 ASSY, FLOAT BRACKET, FL24/36 942038 ASSY, FLOAT BRACKET, MI D, FL36 951419 WELDMENT, FLOAT BAND, FL24 941954 ASSY, CROSSBEAM EXTENSI ON, FL24/36 942023 ASSEMBLY, BUNK, FL36 442192...
- Page 12 FL36/GFL36 Frame Assembly I TEM NO. QTY. PART NUMBER DESCRI PTI ON 941723 WELDMENT, FRAME, FL36 951739 WELDMENT, FI G-8 BEAM, FL36 431669 Lifting Arm Casting, FL24 441942 STOP, LI FTI NG ARM, FL24 14-160032-57 PI N, CLEVI S, 1.000 X 7.50 LG, SS 14-160024-87 PI N, LI FTI NG ARM MI D, FL24 191032...
- Page 13 FL40/GFL40 Top Assembly I TEM NO. QTY. PART NUMBER DESCRI PTI ON 942021 ASSEMBLY, FRAME, FL36 942022 ASSY, FLOATS, PREASSEMBLED, FL36 941955 ASSY, FLOAT BRACKET, FL24/36 942038 ASSY, FLOAT BRACKET, MI D, FL36 951419 WELDMENT, FLOAT BAND, FL24 941954 ASSY, CROSSBEAM EXTENSI ON, FL24/36 942023 ASSEMBLY, BUNK, FL36 442192...
- Page 14 FL40/GFL40 Frame Assembly I TEM NO. QTY. PART NUMBER DESCRI PTI ON 941723 WELDMENT, FRAME, FL36 951739 WELDMENT, FI G-8 BEAM, FL36 431669 Lifting Arm Casting, FL24 441942 STOP, LI FTI NG ARM, FL24 14-160032-57 PI N, CLEVI S, 1.000 X 7.50 LG, SS 14-160024-87 PI N, LI FTI NG ARM MI D, FL24 191032...
- Page 15 Power Pack Complete Power Pack part list on next page BATTERY CHARGER MANIFOLD ENDHEAD TO TANK GASKET PUMP GROMMET BATTERY BATTERY SHELF SOLAR PANELS (If used) SOME ITEMS MAY NOT BE DEPICTED PART NO. 690809 REV: A...
- Page 16 GASKET, FLANGE TO TANK, RUBBER 690189 GROMMET, RUBBER 690597 SHELF, BATTERY, FOAMBOARD, DUAL PU 640136 FLOAT - KEY (SUNSTREAM)(VL-KEY) 390236 TRANSMI TTER, RC, TOUCHTRONI CS, LRG. 260204 POWER UNI T, BASE, 24V, P60 23-000001-90 FI TTI NG, PLUG, 1/4" MSAE 11-060401-37 BOLT, .375-16 X 1.00, BH, SS...
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Page 17: Lift Installation
Installation Launching/retrieving. Before Lifting/Launching/or retrieving, be sure to disconnect Powerpack from lift, secure and protect hoses and keep hose quick disconnect fittings clean. Use caution when lifting Powerpack with fork lift to prevent damage. Using Overhead Crane With Frame and Floats fully assembled, and Powerpack disconnected, hoist with 4 straps/slings from the two end cross beam tubes (5”x8”). - Page 18 Installation Moving FloatLift Towing FloatLift The FloatLift may be towed using a rope bridle of at least 30 ft long, connecting the front or rear U-bolts on the Upper Float Tube End Plates. Tow at a max speed of 10 knots in fully up position, or as sea con- ditions dictate.
- Page 19 A fixed dock must be capable of supporting the weight of the Powerpack (445 lbs). Be certain to check extreme tide prediction to assure hoses will not pull powerpack into the water. Contact Sunstream for hose extensions if needed. For tides greater than 1 foot, sliding cleats such as the Tide-Slide brand are recommended.
- Page 20 Installation Fixed Dock/Bulkhead For non-floating docks, dock lines need to be attached to sliding cleats, such as Tide-Slide brand, so FloatLift can rise and lower with tide. Sliding cleat for fixed docks/bulkheads (GFL13 shown) Fendering Protect the floats from damage or wear as needed. Add fendering to side of dock if needed. Solar Requirements If solar charging functionality is desired, the solar panels must be positioned to accept at least 6 hrs a day of direct sunlight.
- Page 21 Ensure hoses are protected from chaffing, pinching and kinking. If additional hose length is required, contact Sunstream for hose extensions. Use caution not to turn elbow fitting on manifold when attaching or disconnecting hoses, since this will cause the fitting to leak.
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Page 22: Lift Operation
Operation FLOATLIFT BASIC OPERATING INSTRUCTIONS (See sticker inside lid of Powerpack) Conduct Daily Use Inspection as specified on adjacent Maintenance Reminders sticker Lift can be operated using the up/down buttons on the wireless remotes, or on the buttons on the RC box. - Page 23 Operation FLOATLIFT DETAILED OPERATING INSTRUCTIONS Confirm Installation Lift is properly moored to dock Powerpack is properly connected to lift and properly located on dock Energize Powerpack Pump A: Turn on Circuit Breaker A Pump B: Turn on Circuit Breaker B ...
- Page 24 Operation All Rollers must be past highest part of roller plate Roller To be in the locked and over-center position, all rollers need to be on outboard downward slope of roller plate ramp. Boat should only be stored in fully up position. ...
- Page 25 Solar Panels may be used to keep the Powerpack batteries charged. The ability for the Solar Panels to maintain battery charge under normal lift use is dependant on the frequency of lift usage. Consult Sunstream for a recommendation on Solar Charging. Solar Charging will have difficulty recharging batteries that are discharged to less than 50% capacity.
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Page 26: Maintenance
(with a Silver-Silver Chloride probe) is below 900 mV. Clean off contact surface where zincs interface when replacing zincs. Only replace with Sunstream zinc kit (GFA-ZN24: FL24) (GFA- ZN36: FL36 & FL40). See instructions on replacement zinc kit for additional instructions. Do not paint on or under zincs. - Page 27 Replace SunFluid from reservoir every 4 years. Drain plug is located under powerpack. Rinse reser voir with water when empty, and allow to dry before refilling. Use approx. 5 gallons of Sunstream SunFluid to fill. Only use Sunstream SunFluid, part number VL-SF-GAL (1 gal), or VL-SF-5GAL (5 gal) Shifting thick ice can cause damage to floats and frame.
- Page 28 Maintenance Inspection every 6 months when in water (in addition to inspection above) See checklist for details. Check Fluid Level, fill if needed. Fluid should be within 1” of top of reservoir when FloatLift is in up position. Check battery fluid levels, and fill as required with distilled water ...
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Page 29: Troubleshooting
Troubleshooting Problem Solution Lift will not operate with manual -Check both Circuit Breakers are on switches on RC box -Check power on RC box is on -Check battery voltage Lift will not operate with Key Fob -Check that lift operates with manual switches on RC box (see above) Transmitter buttons -Check RC box antenna is run to outside of metal Powerpack box -Re-program Key Fob Transmitter per instructions in manual... -
Page 30: Battery Wiring And Hydraulic Schematic
Battery Wiring PART NO. 690809 REV: A... - Page 31 FL24/GFL24 Hydraulic Schematic PART NO. 690809 REV: A...
- Page 32 FL36/GFL36 & FL40/GFL40 Hydraulic Schematic PART NO. 690809 REV: A...
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Page 33: Inspection Forms
Inspection Checklists Sunstream FL24/FL36/FL40: 6 month Inspection form Location___________________________ Date______________Lift Number__________ Tools Required: SAE wrench set, SAE socket set and ratchet, allen wrench set, voltmeter, pliers, wire brush, hydrometer, T-9 Boeshield, marine grease, distilled water. Powerpack Box Batteries – 10 minutes Batteries –... - Page 34 Inspection Checklists Lift Operation – 5 minutes Up and down buttons on RC Unit are operational Up and down on remotes is operational Lifting time less than 2 minutes (3 minutes for FL36 and FL40) Power unit A and B functioning (turn off A and B individually with circuit breakers) If included, Emergency down button on front of box operates lift down Run lift completely down and then back up Lifts evenly with boat...
- Page 35 Inspection Checklists Check for chafing, scraping or other signs of external damage Comments____________________________________ Fasteners: Check for wear or corrosion and ensure all bolts are tight (may need to remove marine growth to prop- erly inspect) Float tubes (while lift is in down position) Float bands Float brackets End plates...
- Page 36 Sunstream FL24, FL36 & FL40 annual Inspection (in addition to 6-month inspection) Zincs: Replace zincs annually with Sunstream zinc kits (GFA-ZN24 for FL24) & (GFA-ZN36 for FL36 & FL40) Check electrical potential of structural aluminum to be more than 900mV in salt water...
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