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Sunstream BOAT LIFTS FL13018 Assembly And Installation Manual

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FL13018
™
ASSEMBLY, USE AND INSTALLATION MANUAL
READ CAREFULLY.
KEEP THESE INSTRUCTIONS.
COPYRIGHT SUNSTREAM CORPORATION 2006 - ALL RIGHTS RESERVED
FORM NO.
690190
REV.
C-01
PAGE 1 OF 33

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Summary of Contents for Sunstream BOAT LIFTS FL13018

  • Page 1 FL13018 ™ ASSEMBLY, USE AND INSTALLATION MANUAL READ CAREFULLY. KEEP THESE INSTRUCTIONS. COPYRIGHT SUNSTREAM CORPORATION 2006 - ALL RIGHTS RESERVED FORM NO. 690190 REV. C-01 PAGE 1 OF 33...

  • Page 2: Installation Instructions

    INSTALLATION INSTRUCTIONS If you have any questions, please call your dealer, or Sunstream at (888) 786-5438 Installation instructions and diagrams follow. These instructions and diagrams provide basic information about how to securely and safely install the Floatlift. Adhering to these instructions and diagrams, however, provides no guaranteee that the installation will be safe and secure.

  • Page 3: Table Of Contents

    If you are not an authorized Sunstream Dealer and are not a reasonably skilled mechanic, please contact Sunstream so that we can refer you to a local dealer who can skillfully and safely perform the assembly and installation of your Sunstream boatlift.

  • Page 4: Parts Supplied

    PARTS SUPPILED ASSEMBLY, FRAME, SL13018 941123 ASSEMBLY, FLOAT, RIGHT, FL10 94-000002-33 ASSEMBLY, FLOAT, RIGHT, ROLLER, FL10 941116 ASSEMBLY, FLOAT, LEFT, 10 94-000002-32 ASSEMBLY, FLOAT, LEFT, ROLLER, FL10 941115 ASSEMBLY, FLOAT, 5' CENTER SPLICE, FL13018 941128 ASSEMBLY, HARDWARE KIT, PREASSEMBLED, FL13018 911129 FORM NO.

  • Page 5: Assembly

    ASSEMBLY If you have any questions duringing the assembly process, please call your local dealer or Sunstream at (888) 786-5438. Before beginning assembly, find a nice flat area with room to work to set up your lift. Read ahead to installation procedure to determine the best location to start.
  • Page 6 NUT, .375-16, NYLOCK, SS BOLT, .375-16 X 3.00, HEX, SS FORM NO. 690190 REV. C-01 PAGE 6 OF 33...
  • Page 7 NUT, .500-13, NYLOCK, SS BOLT, .500-13 X 2.75, HEX, SS FORM NO. 690190 REV. C-01 PAGE 7 OF 33...
  • Page 8 50 Ft-lbs 68 N-m NUT, .500-13, NYLOCK, SS FORM NO. 690190 REV. C-01 PAGE 8 OF 33...
  • Page 9 PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS PIN, .750 X 4.48, SS, HIGH STRENGTH FORM NO. 690190 REV. C-01 PAGE 9 OF 33...
  • Page 10 50 Ft-lbs 68 N-m NUT, .500-13, NYLOCK, SS FORM NO. 690190 REV. C-01 PAGE 10 OF 33...
  • Page 11 PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS PIN, .750 X 4.48, SS, HIGH STRENGTH FORM NO. 690190 REV. C-01 PAGE 11 OF 33...
  • Page 12 WASHER, .750, SS PIN, COTTER, .125 X 1.50, SS PIN, .750 X 4.48, SS, HIGH STRENGTH FORM NO. 690190 REV. C-01 PAGE 12 OF 33...
  • Page 13 PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS PIN, .750 X 4.48, SS, HIGH STRENGTH FORM NO. 690190 REV. C-01 PAGE 13 OF 33...
  • Page 14 PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS PIN, .750 X 4.48, SS, HIGH STRENGTH BEAM SIZE ≥ 8' 10"/≥ 269cm ≤ 8' 10"/≤ 269cm FORM NO. 690190 REV. C-01 PAGE 14 OF 33...
  • Page 15 NUT, .375-16, NYLOCK, SS BOLT, .375-16 X 3.00, HEX, SS FORM NO. 690190 REV. C-01 PAGE 15 OF 33...
  • Page 16 ≥ 8' 10" / ≥ 269 cm ≤ 8' 10" /≤ 269 cm ≤ 9' 6" / ≤ 290 cm ≥ 10' 2" / ≥ 310 cm ≥ 9' 6" / ≥ 290 cm ≤ 10' 6" / ≤ 320 cm ≤...
  • Page 17 FORM NO. 690190 REV. C-01 PAGE 17 OF 33...
  • Page 18 FORM NO. 690190 REV. C-01 PAGE 18 OF 33...
  • Page 19 FORM NO. 690190 REV. C-01 PAGE 19 OF 33...
  • Page 20 NOTE: 1. Run Hydraulic Hoses underneath the Floatlift to the Power Pack Box as shown. 2. Make sure all lines are clear of all moving parts 3. Secure hoses to lines to frame with zip ties. FORM NO. 690190 REV. C-01 PAGE 20 OF 33...

  • Page 21: Before You Launch

    BEFORE YOU LAUNCH: • BEND & SECURE ALL COTTER PINS. • ENSURE ALL FASTENERS ARE TIGHTENED. • CLEAR HYDRAULIC HOSES FROM PINCH HAZARDS. • CYLINDER FITTINGS FACE DOWN. NOTE: CYLINDERS MARKED RED ARE LOCATED PORT SIDE. CYLINDERS MARKED GREEN ARE LOCATED STARBOARD SIDE. FORM NO.
  • Page 22 Protect your investment with the proper steps. To complete the electrical circuit, the zincs must be connected to the lift as shown below. Sunstream would be pleased to provide zinc replacement services; simply call to schedule. If replacing your own, Sunstream recommends using high-quality zincs that are available through the Sunstream service department.
  • Page 23 Mooring the FloatLift The diagrams below shows the FloatLift tied up to different types of docks. To tie the FloatLift to a mooring buoy refer to the mooring buoy kit instructions. Floating Dock with a height less than 3’ above water and with a Dock Length Greater than Floatlift FORM NO.
  • Page 24 REQUIREMENTS: 1. FL10 Single Overhang Side Tie kit Item# FA-DT-B10. (kit includes (2) 10’ lines, (2)30’lines, (1) spring line tie kit, & (1) FL10 J-Rail.) 2. (3) Fender Clads item# (for white: A-CLD-WH, tan: A- CLD-TN, or grey: A-CLD-GR) 3. (2) Dock Cleats item#FA-CLT1 Floating dock with height less than 3’...
  • Page 25 REQUIREMENTS: 1. Floatlift 4-way tie kit Item# FA-DT-D. (kit includes (4) 10’ lines) 2. (4) Fender Clads item# (for white: A-CLD-WH, tan: A-CLD-TN, or grey: A-CLD-GR) (4) Dock Cleats item#FA-CLT1 Floating dock with a height less than 3’above water, Standard Slip SLIDING CLEAT SYSTEM 1.
  • Page 26 Switch the on/off switch on the RC unit to the “on” position. Remove red reservoir shipping cap underneath black reservoir cap. With the lift in more than 24” of water press the “down” button on the remote control until the lift is completely down.
  • Page 27 1st Time Boat is Fitted to Lift  Pull the boat on the lift by hand.  Raise lift slightly to check boat balance.  Reposition boat until floats remain level.  Check bunk fit to Boat.  Note position of boat on lift.

  • Page 28: Important Safety Instructions

    Important Safety Instructions If you have any questions, please call your dealer, or Sunstream at (888)786-5438 Save These Instructions Your safety and the safety of others is very important. Proper use of the information in this manual will help avoid potential hazards that could cause damage to property and/or personal injury. It is not possible, however, to identify and warn users of all hazards associated with the assembly, installation, operation, and maintenance of the FloatLift.
  • Page 29 FORM NO. 690190 REV. C-01 PAGE 29 OF 33...
  • Page 30 • Use Sunfluid™ hydraulic fluid to replace any loss fluid in the hydraulic pump. • Inspect and replace zincs if necessary. If any Sunstream Product is used in salt or brackish water, the Purchaser agrees that proper maintenance requires that the Purchaser shall attach, maintain, and regularly check sacrificial anodes, also known as “zincs”, to the Product to prevent electrolysis and that failure to attach and maintain the...
  • Page 31 Recommended Battery’s. Use two 12V group 27 marine deep-cycle battery with a minimum of 600 CCA (or with a reserve capacity of 160 Amp Hours). Reserve capacity is the most important feature. Battery Capacity: The FL13018 was tested to have an energy capacity of approximately 8 full cycles at using a new battery with a reserve capacity of 160 Ah.
  • Page 32 Lift stops after a split second. This is a sign of a low battery. If your battery is becoming low, the remote control will stop functioning (at about 11 volts). The lift can still be operated using the up/down switch in the powerpack. The pump motor will stop functioning if the voltage drops below 9 volts. Charge the battery using a 10A charger.

  • Page 33: Warranty

    WARRANTY: Sunstream Corporation (“Company”) warrants its Products* for non-commercial and/or non-governmental use for a period of three (3)* years, in both fresh and salt water, to the original purchaser (“Purchaser”) against manufacturing defects in all Product materials and workmanship beginning from date of purchase of the Product from Company** under the...