Sunstream FL10 Assembly And Installation Manual

Hovercover

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FA-HC30144
FL10, 13, 15 HOVERCOVER
ASSEMBLY , INSTALLATION & USE MANUAL
READ CAREFULLY
KEEP THESE INSTRUCTIONS
© SUNSTREAM CORPORATION 2010—ALL RIGHTS RESERVED
PART NO. 690178
REV: C

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Summary of Contents for Sunstream FL10

  • Page 1 FA-HC30144 FL10, 13, 15 HOVERCOVER ASSEMBLY , INSTALLATION & USE MANUAL READ CAREFULLY KEEP THESE INSTRUCTIONS © SUNSTREAM CORPORATION 2010—ALL RIGHTS RESERVED PART NO. 690178 REV: C...
  • Page 2: Table Of Contents

    Table of Contents Disclaimer of Liability Parts List Assembly 6-19 Height Adjustment Safety Instructions/Maintenance Warranty Tools Recommended Socket Wrench, 9/16” & 1/2” sockets 9/16” Wrench 1/2” Wrench Drill 5/16” & 3/8’ Drill bits 3/8” Nut Driver Screwdriver Anti-seize PART NO. 690178 REV: C...
  • Page 3: Disclaimer Of Liability

    If you are not an authorized Sunstream Dealer and are not a reasonably skilled mechanic, please contact Sunstream so that we can refer you to a local dealer who can skillfully and safely perform the assembly and installation of your Sunstream boat lift.
  • Page 4: Parts List

    Parts List SELF THREADING SCREW #14 X 4.00” 11-041602-40 MACHINE SCREW 5/16” X 3.50” 11-051401-90 BOLT, 3/8” X 2.00” 11-060801-32 BOLT, 3/8” X 2.50” 11-061001-92 BOLT, 3/8” X 3.00” 11-061200-16 SELF DRILLING SCREW #14 X 1.00” 690501 11-000401-93 SELF DRILLING SCREW #14 X 2.00” WIRE TIE 11-000001-81 690255...
  • Page 5: Parts List

    Parts List RAFTER 941624 STOP TUBE 440627 FLOAT BRACKET 44-000011-56 CLAMP 42-000012-73 SHIM GUIDE ON 42-000012-72 95-000006-19 GUIDE ON SLEEVE DIAGONAL BAR UPRIGHT AS. 44-000008-99 44-000012-66 94-000009-30 END BRACKET 95-000008-85 FRAME BRACKET L PVC ELBOW FRAME BRACKET R 95-000007-92 44-000011-69 95-000007-93 UNION SLEEVE 44-000011-72...
  • Page 6: Assembly

    Assembly Assemble all Telescoping Linkages Assemble all Slide Tubes Outer PVC Guide Outer Telescoping Linkage Snap Button Inner Telescoping Linkage Inner Aluminum Guide Note orientation PART NO. 690178 REV: C...
  • Page 7: Bolt, 3/8" X

    Assembly Assemble all Uprights Telescoping Linkage Frame Bracket PVC Guide Bolt, 3/8” x 3.00” Nylock 3/8” Bolt, 3/8” x 2.50” Nylock 3/8” IMPORTANT: Do not over tighten bolt. Squeezing the frame bracket prevents Linkage from pivoting. PART NO. 690178 REV: C...
  • Page 8: Nylock,

    Assembly End Tube Assemble Frame End Tube NYLOCK, 3/8” 5/16” X 3.50” MACHINE SCREW VELCRO STRAP Ensure all Velcro Strap hooks & loops face to inside of frame. 6 ft Center Tube 7” Side Tube Union Sleeve 5” Note rafter hole orientation PVC Elbow IMPORTANT: Ensure Side Tube dimensions are as follows:...
  • Page 9 Assembly Secure rafters. D-Ring Velcro Strap #14 x 4.00” Self Threading Screw Ensure all Velcro Strap hooks & loops face to inside of frame. PART NO. 690178 REV: C...
  • Page 10: Bolt, 3/8" X

    Assembly Remove Guide-on caps from existing guide-ons. Install additional guide-ons and drop stop tubes down guide-ons. Guide-on Sleeve Stop tubes Bolt 3/8” X 3.00” Nylock 3/8” Set guide-ons to desired boat beam width. Install End Float Brackets End Float End Float Bracket R Bracket L End Float Bracket L...
  • Page 11: Self Drilling Screw #14 X

    Assembly Align Telescoping Linkages with Guide-ons. Self Drilling Screw #14 X 1.00” Float Bracket 9” Position Float Bracket an attach with Self Drilling Screws. If a 3/8” Nut Driver is not available, drill a 3/16” hole and install with 3/8” socket wrench. Dimension reflects approximate location. PART NO.
  • Page 12 Assembly Attach telescoping Linkages. Self Drilling Screw Float Bracket Shim 8.5” Position Float Bracket and attach Self Drilling Screws through shim and secure into end float brackets. Shim can be pre-drilled prior to securing. Dimension reflects approximate location. PART NO. 690178 REV: C...
  • Page 13 Assembly Align Telescoping Linkages with Guide-ons. Nylock 3/8” Bolt, 3/8” X 3.00” Bolt, 3/8” X 3.00” Nylock 3/8” IMPORTANT: Do not over tighten bolt. Squeezing the float bracket prevents Linkage from pivoting. PART NO. 690178 REV: C...
  • Page 14: Bolt, 5/16" X

    Assembly Assemble and set Frame Attachment Tubes. Nylock, 5/16” Insert caps on end of tubes. Bolt, 5/16” X 3.50” IMPORTANT: Set Adjustable Frame Attachment Tubes on Frame Brackets and position to desired location. PART NO. 690178 REV: C...
  • Page 15 Assembly Continued Adjustable Frame Attachment Tube. NOTE: Use wire ties to temporarily hold frame while assembling. PART NO. 690178 REV: C...
  • Page 17 Assembly Secure Frame. Frame Assembly Clamp Adjustable Frame Attachment Tube. Nylock, 5/16” Bolt, 5/16” X 1½” IMPORTANT: Set Hovercover Frame Assembly on Adjustable Frame Attachment Tubes and adjust Frame Assembly to desired location over craft. Attach Frame using Clamps and fasteners. PART NO.
  • Page 18: Nylock,

    Assembly Nylock, 5/16” Frame Bracket Bolt, 5/16” X 3.50” Drill using Frame Brackets as a template and attach fasteners. Repeat for all brackets including forward brackets. PART NO. 690178 REV: C...
  • Page 19 Assembly Secure Cover, tighten Velcro 1. Lay fabric over Frame. 2. Pull the corner pockets over the Frame Elbows & leave the split corner for later. 3. Pull split corner over Elbows. Pull long side of fabric over frame and then pull the split corner over Elbow last.
  • Page 20: Height Adjustment

    Height Adjustment FL10 Hovercover clearances with lift up and down. Height of the Hovercover is adjusted with the Telescoping Linkages. The Hovercover has four preset positions incrementing every six inches. The height clear- ances for the Hovercover are: 1. With the lift in the up position, the distance between the bottom of the boat and the bottom of the Hovercover frame.
  • Page 21: Safety Instructions/Maintenance

    PVC Guide. 4. Check Velcro connections from time to time to ensure a continued tight fit. 5. Report evidence of excessive wear and tear to your Sunstream dealer or to Sunstream. 6. Remove canopy cover before snowfall.
  • Page 22: Warranty

    Standard Warranty WARRANTY: Sunstream Corporation (“Company”) warrants its Products for non-commercial and/or non-governmental use for a period of three (3)* years, in both fresh and salt water, to the original Purchaser (“Purchaser”) against manufacturing defects in all Product materials and workmanship beginning from date of purchase of the Product from Company** under the following terms and...

This manual is also suitable for:

Fl13, fl15

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