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Sunstream BOAT LIFTS FL6012 Assembly And Installation Manual

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FL 6012
™
Assembly, USE AND INSTALLATION MANUAL
READ CAREFULLY.
KEEP THESE INSTRUCTIONS.
COPYRIGHT SUNSTREAM CORPORATION 2006 - ALL RIGHTS RESERVED
FORM NO.
690187
REV.
G-01
PAGE 1 OF 28

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H. Dombrowe
June 16, 2025

I have a Sunstream boatlift FL?? about 10-12 years old which I am very happy with. However, I need to renew the spring lines as one line has already worn off and the others need to be replaced. My question: How do I go about replacing these spring lines. Thank you in advance for your answer to hd.obab@telia.com and with reference to a manual that shows how to replace these lines

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Summary of Contents for Sunstream BOAT LIFTS FL6012

  • Page 1 FL 6012 ™ ASSEMBLY, USE AND INSTALLATION MANUAL READ CAREFULLY. KEEP THESE INSTRUCTIONS. COPYRIGHT SUNSTREAM CORPORATION 2006 - ALL RIGHTS RESERVED FORM NO. 690187 REV. G-01 PAGE 1 OF 28...
  • Page 2 These assembly and installation instructions have been provided by Sunstream Corporation at the request of the potential installer and/or assembler. If you are not an authorized Sunstream Dealer and are not a reasonably skilled mechanic, please contact Sunstream so that we can refer you to a local dealer who can skillfully and safely perform the assembly and installation of your Sunstream boatlift.
  • Page 3 ASSEMBLY, FRAME, FL6012, PREASSEMBLED 941095 AS., LEFT FLOAT, PREASSEMBLED, FL0612 941105 ASSEMBLY, LEFT FLOAT, PREASSEMBLED, FL6 WITH STRAP 941107 ASSEMBLY, RIGHT FLOAT, PREASSEMBLED, FL6 941106 ASSEMBLY, RIGHT FLOAT, PREASSEMBLED, FL6 WITH STRAP 941108 AS., HARDWARE KIT, PREASSEMBLED, FL6012 FORM NO. 690187 REV.
  • Page 4 ASSEMBLY If you have any questions during the assembly process, please call your local dealer or Sunstream as (888) 786-5438. Before beginning assembly, find a flat area with room to work to set up your lift. Read ahead to the Installation Procedure to determine the best location to start.
  • Page 5 BOLT, .375-16 X 3.00, HEX, SS NUT, .375-16, NYLOCK, SS FORM NO. 690187 REV. G-01 PAGE 5 OF 28...
  • Page 6 50 Ft-lbs 68 N-m NUT, .500-13, NYLOCK, SS FORM NO. 690187 REV. G-01 PAGE 6 OF 28...
  • Page 7 PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS OUTSIDE WASHER, .750, PLASTIC (INSIDE) PIN, .750 X 4.25, SS, HIGH STRENGTH PIN HERE FORM NO. 690187 REV. G-01 PAGE 7 OF 28...
  • Page 8 PIN HERE PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS PIN, .750 X 4.25, SS, HIGH STRENGTH WASHER, .750, PLASTIC FORM NO. 690187 REV. G-01 PAGE 8 OF 28...
  • Page 9 PIN HERE PIN, COTTER, .125 X 1.50, SS WASHER, .750, SS PIN, .750 X 4.25, SS, HIGH STRENGTH FORM NO. 690187 REV. G-01 PAGE 9 OF 28...
  • Page 10 FORM NO. 690187 REV. G-01 PAGE 10 OF 28...
  • Page 11 PAGE INTENTIONALLY LEFT BLANK FORM NO. 690187 REV. G-01 PAGE 11 OF 28...
  • Page 12 NUT, .375-16, NYLOCK, SS BOLT, .375-16 X 3.50, HEX, SS FORM NO. 690187 REV. G-01 PAGE 12 OF 28...
  • Page 13 BOTH SIDES NUT, .375-16, NYLOCK, SS BOLT, .375-16 X 3, BUTTON, SS FORM NO. 690187 REV. G-01 PAGE 13 OF 28...
  • Page 14 GREEN GREEN FORM NO. 690187 REV. G-01 PAGE 14 OF 28...
  • Page 15 LIFT SERVES AS THE CATHODE AND IS PROTECTED FROM CORROSION. IT IS IMPERATIVE THAT YOU REPLACE THE ZINC ON YOUR LIFT REGULARLY. BECAUSE MANY EXTERNAL FACTORS AFFECT THE RATE AT WHICH A ZINC DETERIORATES, SUNSTREAM RECOMMENDS THAT YOU CHECK IT'S CONDITION FREQUENTLY, AND CHANGE THE ZINC EVERY SIX MONTHS OR MORE OFTEN IF NEEDED.
  • Page 16 FOR FL6012, USE POWER PACK SHELF FA-PS6. ASSEMBLY INSTRUCTIONS INCLUDED WITH POWERPACK SHELF KIT. PRIOR TO LAUNCH CHECK: ALL COTTER PINS ARE BENT AND SECURE. ALL NUTS ARE TIGHT. HYDRAULIC HOSES ARE CLEAR FROMPINCH POINTS. BATTERY TERMINALS AND QUICK DISCONNECTS ARE TIGHT ARE FULLY SEATED.

  • Page 17: Installation Instructions

    INSTALLATION INSTRUCTIONS If you have any questions, please call your dealer, or Sunstream at (253)-395-0500 Installation instructions and diagrams follow. These instructions and diagrams provide basic information about how to securely and safely install the FloatLift. Adhering to these instructions and diagrams, however, provides no guarantee that the installation will be safe and secure.
  • Page 18 A.) Floating Dock with a height less than 3’ above water and with a Dock Length Greater than Floatlift FORM NO. 690187 REV. G-01 PAGE 18 OF 28...
  • Page 19 B.) Floating dock with height less than 3’ above water, Single Overhang C.) Floating Dock with a height less than 3’above water, Double Overhang FORM NO. 690187 REV. G-01 PAGE 19 OF 28...
  • Page 20 D.) Floating dock with a height less than 3’above water, Standard Slip Tide Fluctuations FORM NO. 690187 REV. G-01 PAGE 20 OF 28...

  • Page 21: Operating Instructions

    Operating Instructions Switch the on/off switch on the RC unit to the “on” position. With the lift in more than 24” of water press the “down” button on the remote control until the lift is completely down. FORM NO. 690187 REV.
  • Page 22 1st Time Boat is Fitted to Lift  Pull the boat on the lift by hand  Raise lift slightly to check boat balance.  Reposition boat until floats remain level.  Check bunk fit to Boat  Note position of boat on lift Attach optional motorstop (with boat off) When Using Lift...
  • Page 23 Safety Labels, Safety Messages, and Instructions. Safety Labels should be located on the FloatLift and/or its accessories giving capacity and overload warnings - if the labels are missing, call Sunstream immediately so the labels can be provided. FORM NO.
  • Page 24 FORM NO. 690187 REV. G-01 PAGE 24 OF 28...
  • Page 25 • Use only Sunfluid™ hydraulic fluid to replace any loss fluid in the hydraulic pump. • Inspect and replace zincs if necessary. If any Sunstream Product is used in salt or brackish water, the Purchaser agrees that proper maintenance requires that the Purchaser shall attach, maintain, and regularly check sacrificial anodes, also known as “zincs”, to the Product to prevent electrolysis and...
  • Page 26 Recommended Battery. Use a 12V group 27B marine deep-cycle battery with a minimum of 675 CCA (or with a reserve capacity of 180 Amp Hours. Reserve capacity is the most important specification. Battery Capacity: The FL6012 was tested to have an energy capacity of approximately 6 full cycles at using a new battery with a reserve capacity of 150 Ah.
  • Page 27 Lift stops after a split second. This is a sign of a low battery. If your battery is becoming low, the remote control will stop functioning (at about 11 volts). The lift can still be operated using the up/down switch in the powerpack. The pump motor will stop functioning if the voltage drops below 9 volts. Charge the battery using a 10A charger.
  • Page 28 WARRANTY: Sunstream Corporation (“Company”) warrants its Products* for non-commercial and/or non-governmental use for a period of three (3)* years, in both fresh and salt water, to the original purchaser (“Purchaser”) against manufacturing defects in all Product materials and workmanship beginning from date of purchase of the Product from Company** under the...

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