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Summary of Contents for CHESTER CONQUEST SUPER
- Page 1 CONQUEST SUPER LATHE MANUAL Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel: 01244 531631 sales@chestermachinetools.com www.chestermachinetools.com...
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Page 2: Table Of Contents
Contents 1. Machine Tool Specifications and Parameters 2. Safety 2.1 Safety operation guide 2.2 Safety warnings and description of notes & markings 2.3 Safe operation of lathe chuck 2.4 General safety for lathe operator 2.5 Chuck protection 2.6 Noise level 2.7 Electrical requirements 3. -
Page 3: Machine Tool Specifications And Parameters
Machine Tool Specifications and Parameters Centre Height 90mm Swing Over Bed 180mm Swing Over Cross-slide 100mm Between Centres 350mm Width of Bed 83mm Toolpost Tool Size Max Size of Arbor of Turning Tool 8×8 or 10x10 Speed Range 50-2500rpm Cross-slide Travel 65mm Longitudinal Travel 325mm... - Page 4 Product Size Machine tool length/width/height 720×300×290mm Bottom dimensions (length / width) 700×22mm Net/gross weight 40kg Packing case length / width / height 800×370×420mm Additional instruction 1. When required to process Inch threads, it is necessary to change the lateral automatic feeding screw. 2.
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Page 5: Safety
Safety 2.1 Safe Operation Guide This machine tool is a high speed and powerful cutting machine tool, which, if used improperly, will lead to danger. Operators are requested to read the Safe Operation Guide described below before operating the Machine. Care should be taken to observe and maintain the lathe in a normal use environment during subsequent use, so as to avoid any danger from occurring. -
Page 6: Safety Warnings And Description Of Notes & Markings
2.2 Safety Warning and Description of Notes & Markings This manual contains safety and prevention measures to protect the users and prevent the machine tool from being damaged, which, according to their nature of safety, is classified into warning, notice and additional information as notes or description. -
Page 7: General Safety For Lathe Operator
2.4 General safety for the Lathe Operator. 1. When clamping the workpiece, the workpiece should be free of oil or grease. Each component should be securely fastened. Do not attempt to clamp any workpiece that is extremely unfit or very difficult for clamping. - Page 8 23. For the lathe driven through the clutch, when the clutch is in the disengaged state, the spindle should stop its rotation, or otherwise the clutch or the brake device should be adjusted. 24. When the machine is not in use, ensure that the power is switched off. 25.
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Page 9: Chuck Protection
45. Use the necessary tools to process the workpieces. 46. Be sure not to use excessive force on the accessory or the joystick. 47. When polishing and deburring, do not be too hard. 48. Always use the proper tools for deburring, do not rush when deburring and pay attention to the burrs on the chuck and the workpiece. -
Page 10: Electrical Requirements
2.6 Electrical Requirements If there are no special instructions, the power adopted in this machine tool shall be 220V,50Hz AC power supply and its line voltage fluctuations shall not exceed ±10%. If the unstable state of the input voltage exceeds the allowable limits, it is impossible then for the machine tool to achieve the rated horsepower of the machine tool. -
Page 11: Installation
Note: Due to the fact that the Conquest Super Lathe has a variety of configurations, if there is any discrepancy between the text and the actual product, the manufacturer and this company reserves the right of final interpretation. -
Page 12: Cleaning
3.4 Operating sites The Conquest Super Lathe is a bench lathe. Please refer to the data sheet for the weight and dimensions of the machine. Having considered the existing and the expected requirements, it is required to provide a reasonable space for your machine. -
Page 13: Dimensions And Installation Drawings
Get the four screws with their four rubber shock pads in alignment with the holes in the base respectively. Four holes should be drilled on the work bench according to the machine chassis, then get 4 M6 screws and washers (prepared by the user himself) ready, align the machine with the chassis and then tighten up the screws. -
Page 14: Trial Run
3.6 Trial Run A trial run is advised at first to prevent any accidental switching on. Do not connect the power supply, firstly, pull the high & low speed handle behind the spindle box to the low speed position (as indicated by the label) and rotate the chuck with hand to verify that the position is right. Ensure that the carriage has left the chuck and is in its disengaged position, then insert the power wires into the socket of the work site (220V), open the red cover of the... -
Page 15: Machine Tool Structure
Machine Tool Structure 4.1 Headstock The headstock is one of the important components of this machine tool, which has a great effect on the machining accuracy. The headstock is fixed by screws on the left top of the bed of the machine tool, the power for the headstock operation is provided by the motor mounted on the rear side of the bed, the rotation of the motor is transmitted through a synchronous belt to the pulley of the headstock to... -
Page 16: Tailstock
4.3 Tailstock The tailstock, which slides along the guideway on the machine bed, is fixed on any position of the base with a fast locking device. The tailstock sleeve is a Morse No. 2 taper and a fixed matching centre (thimble), such as fixed centre, rolling center, drill chuck taper shank and drill bit centre. -
Page 17: Longitudinal Carriage
If the tool bit is higher than the dead centre, then grind the tool to a suitable position or replace it with a correct tool. 4.5 Longitudinal Carriage Move the longitudinal carriage so that it is perpendicular to the longitudinal axis and the precision displayed on the dial plate on the hand crank is 0.025mm. -
Page 18: Change Gears
Automatic movement of the lathe tool post: The feed rate is determined by the rotational speed of the screw and the rotational speed of the screw is determined by the combination of gears in the head of the machine tool. The normal rotation of the feed rate is much lower than the thread cutting. - Page 19 • Loosen the hexagon socket head screws to ensure that the change gears A and D should be connected to change gears B and C. • Disengage the gears B and C completely, loosen the nut on the fixed axle and re-adjust as required to ensure them engaged with gear A.
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Page 20: Parts List
Parts List... - Page 21 Ser.No Name Q’ty Ser.No Name Q’ty Machine bed Screw M6x25 Chuck Nut M6 Spindle Key 5x40...
- Page 22 Ser.No Name Q’ty Ser.No Name Q’ty Key 4x8 Gear frame Screw M5×12 Screw M5×18 Oil seal cover Pinion 20T Ball Bearing 80206 Washer 6 Spacer sleeve Screw M6×8 Headstock housing Change gear housing Fixed double gear Screw M5×45 Spacer sleeve Thread cutting gear engagement table Spindle gear...
- Page 23 Ser.No Name Q’ty Ser.No Name Q’ty Gear 45T Scale ring Axis Positioning scale Flat key 3x8 Medium carriage screw Nut M5 Key 3x16 Screw M6×12 Inch screw (metric) Holding-down plate Right bracket Saddle Screw M3×10 Padding iron Rack Holding-down plate Imperial carriage flexible locking shaft assembly (Metric)
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Page 24: Special Accessories
5. Special Accessories - Can be purchased additionally. There are various special accessories which are optional for coordination with the lathe, these can enhance the functions for your lathe. 1. 80mm 4 Jaw Chuck 2. 160mm Back Plate 3. Travelling Steady 4.Fixed Steady 5. -
Page 25: Maintenance And Services
6. Maintenance and servicing. Before carrying out the maintenance, cut off the machine power, or otherwise it may cause serious personal injury. 6.1 Maintenance & services Time Schedule Following this maintenance & service time schedule, and the detailed description provided in this section, will ensure the best performance of the machine. -
Page 26: Fault Comparison Table
7.1 Fault comparison table 7.1.1 Engine and Electrical Symptom Possible Causes Possible Method for Solution Fuse has blown. 1 ． Exclude short circuit / Machine does not start or stop. replace fuse on the control Emergency stop button panel. is closed or faulty. 2 ．... - Page 27 replace damaged. fault. 5 ． Replace loose pulley / 5． Pulley/sprocket slipping. shaft. 6．Motor bearing fault. 6．Rotate axis for test, rotary grinding/loosen axis, bearing damaged, replace it with a new one. 7 ． Workpiece machined 7．Use sharp tool/adjust to exceeds machining range correct angle/reduce feed of machine.
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Page 28: Symptoms In Operation And Work
7.1.2 Symptoms in operation and work Symptoms Possible Causes Corrective Action 1. Workpiece is placed 1. Remount workpiece Vibration is too large in startup running out of balance. and mount it on the overall machine. center position of the axis to the utmost. 2. - Page 29 1. Tail 1. Turn rotation plate of shaft Taper centre cannot retracted completely tailstock make centre removed from tailstock. into tailstock. falling automatically. 2. Before placing centre 2. Always ensure that into tail shaft, garbage centre surface is clean. on it has not been cleaned. 1.
- Page 30 1. There are shavings, 1. Remove pad iron, Hand cranks of longitudinal dust or dirt on pad iron. clean track/make them carriage, cross slide or 2. Pad iron screws are coincide with each saddle rotated too tight. other, lubricate them difficultly.
- Page 31 5.Spindle speed or feed tool. 5． Use spindle rate not right. speed recommended. 1． Re-adjust tailstock and When workpiece 1.Machine Head machined from one end to tailstock head is not in a flat make it in a flat line with the other end, there is line.
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Page 32: Adjusting Pad Iron
7.2 Adjusting pad iron When adjusting the pad iron, it should be aimed at the position restoration of the unnecessary displacement between the pad iron and the slip sheet. Keep the pad iron and the slip sheet no between each other but not too tightly. If the pad Iron gets loose, this will result in the damage of the workpiece and the wear and tear of the slip sheet, nut and the lead screw. -
Page 33: Machine Tool Electrical
8. Machine Tool Electrical 8.1 Electrical Schematic Diagram... -
Page 34: Electrical Maintenance Figures
8.2 Electrical Maintenance Figures Step one Fig.1 Fig.2 Fig.3 Fig.4 1. QKS7 plays the role of a switch in function, from which it is required to introduce two 1mm lines. One end of one line of the two lines, is required to press the terminal and the other end should not be required to press the terminal (as shown in Fig.1). - Page 35 Fig. 3 Fig.4 1. There are the start and the stop buttons in the button switch. The terminals 13 and 23 are connected to the incoming power and the terminal 14 and 24 are connected to the controller (as shown in Fig.1). 2.
- Page 36 Fig.4 Fig.5 1. Potentiometer connection mode (as shown in Fig.1). 2. The potentiometer is connected to the microcontrollers and the blue wire is connected to P2 on the board (as shown in Fig.2) 3. The wires with the terminals of the button switch are connected to L1 and L2 on the board (as shown in Fig.3) 4.
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Page 37: Lathe Certificate
Lathe certificate Permissible Measured Object of testing Drawing (mm) （mm) !"#$%"&'%(')*+#,-.' !" #$""%&%%'" #$" /#,'*.0+%,+1/-'0/,+/-' )-+*'%(')*+#,-.' !"#$%"&'%(')*+#,-.' (" %&%%'" #%).' !"#$%"&'%('+#&.0#/-' #：0.015 #$" )" &/*.0'%(')*+#,-.' *$""%&%)" *$" 2/0/--.-+)3'%(' &/+-)&%14'5"+,.)' #$" #$""%&%(,-,%" +" 6'7'#'&8.'9.0&+1/-' *$" *$""%&%!,-,%" *-/#.' :'7'+#'&8.'8%0+;%#&/-' *-/#.'... - Page 38 <./,)&%14' =>?'@A' /#,'&/+-)&%14=>?'BA' ," #$""%&%+" #$" 1.#&0.)'(%0')/3.' 8.+58&'/C%9.' ." 0.(.0.#1.'*-/# 2/0/--.-+)3'%(' )*+#,-.'/D+)'E+&8' #$""%&%)-(,%" #$" /" 1/00+/5.'3%9.3.#&' *$" *$""%&%)-(,%" 679.0&+1/-'*/#.' :78%0+;%#&/-'*-/#.' 2/0/--.-+)3'%('&%*' )-+,.'E+&8')*+#,-.' 0" %&%+-0," /#,'1/00+/5.' 3%9.3.#&' !"#$%"&'%('F/E' 1" %&%+" 18"14' #2φ 20mm #2" !"#$%"&'%('F/E' !$""%&%+" !$" 18"14' *2Φ 30mm ($" '"...
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Page 39: Packing List
Packing List Machine Tool Type：CQ0618 Net/Gross Weight [kg]：40/45 Machine Tool Name：Bench Lathe Case Size (LxWxH)[mm]：800×370×420 Manufacturer's Serial No： Ser.No. Name Specification Q’ty Remarks Main machine CQ0618 1 pc Accessories accompanied with the machine： Chuck key K 180 Chuck Anti-jaws of chuck K1180 Chuck 1 pair 3 pcs/pair...
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