Related Manuals for Schmalz SGM-HPm
Summary of Contents for Schmalz SGM-HPm
- Page 1 Operating instructions Magnetic Gripper SGM-HPm WWW.SCHMALZ.COM EN-US · 30.30.01.03094 · 01 · 10/22...
- Page 2 Published by © J. Schmalz GmbH, 10/22 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Residual Risks ............................ 8 Modifications to the Product ...................... 8 3 Product Description ............................ 9 Description of the Function ........................ 9 Product Design of the SGM-HPm...................... 10 4 Technical Data............................... 11 General Parameters ........................... 11 Parameters Including Gripping Element .................. 11 Dimensions ............................ - Page 4 Contents 13 Decommissioning and Recycling ......................... 41 13.1 Disposing of the Product........................ 41 13.2 Materials Used ........................... 41 14 Notes................................ 42 4 / 44 EN-US · 30.30.01.03094 · 01 · 10/22...
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Page 5: Important Information
ð Failure to follow the instructions in these Operating instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Other Applicable Documents
1 Important Information 1.4 Other Applicable Documents The following operating instructions must also be observed when operating the magnetic gripper with accessories: • The operating instructions 30.30.01.01624 for the proximity switch • The operating instructions supplied with the magnetic field sensor BALLUFF BMF 235K-H-PI-C-A8-S75-00,3 •... -
Page 7: Fundamental Safety Instructions
The maximum lift capacity must not be exceeded (> See ch. Technical Data). 2.2 Non-Intended Use Schmalz accepts no liability for damage caused by the use of the gripper SGM-SV for purposes other than those described under Intended Use. Use of the gripper SGM-SV for loads that are not specified in the or- der confirmation or that have different physical properties than those specified in the order confirmation shall be considered non-intended use. -
Page 8: Residual Risks
2.6 Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz. -
Page 9: Product Description
It is used for handling sheet metal and perforated plates, complex laser-cut workpieces, sheet metal with drill holes and apertures, curved sheet metal and pipes. Series SGM-HPm is primarily designed for compo- nents with a sheet metal thickness < 2 mm. -
Page 10: Product Design Of The Sgm-Hpm
3 Product Description 3.2 Product Design of the SGM-HPm 2x gripping element (interchangeable), 1/8" compressed air connection mounted on delivery, elements for maxi- (depositing workpiece) mum holding force Optional: Magnetic field sensor (for 1/8" compressed air connection checking the component and, if necessary,... -
Page 11: Technical Data
4 Technical Data 4 Technical Data 4.1 General Parameters Parameter SGM-HPm 40 Opt. operating pressure 2.5 to 6.0 bar Ambient temperature 5 to 70 °C Contact temperature Max. 70° C Operating principle Bistable Mounting position Operating medium Air or neutral gas, 40 µm filtered, with or without oil, class 7-4-4 com- pressed air quality acc. -
Page 12: Dimensions
4 Technical Data As the operating temperature increases, the holding force of the grippers decreases. We rec- ommend performing tests before continuous operation. The specified values apply to clean, smooth surfaces for low-carbon steel sheets. Dirty, rough, and highly alloyed steel sheets reduce the holding force. 4.3 Dimensions W-Win Dmk1... -
Page 13: Checking The Delivery
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. EN-US · 30.30.01.03094 · 01 · 10/22... -
Page 14: Installation
6 Installation 6 Installation 6.1 Installation Instructions WARNING The product contains a permanent magnet that generates a continuous magnetic field. Danger for persons with pacemakers. Devices and data carriers can be damaged. 4 Keep persons with pacemakers away from the product. 4 Keep sensitive electrical devices and data carriers away from the product. 6.2 Mechanical Attachment The gripper may be installed in any position. - Page 15 6 Installation ü The customer has attached the components for connecting the hoses to the compressed air connec- tions. 1. Connect the compressed air hose for gripping the workpiece to the compressed air connection (P1). 2. Connect the compressed air hose for depositing the workpiece to the compressed air connection (P2).
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Page 16: Operation
7 Operation 7 Operation 7.1 Before Initial Start of Operations Before the initial start of operations following installation, repair, servicing or maintenance work, you must check the following: • All mechanical connectors are properly attached and secured. • All screws and nuts are tightened to specified torques. •... -
Page 17: Setup
GR-E SGM-HPm 40 max. SET (Included in delivery) Var. 2 Acces- Material thickness 0.7– Part no. 10.01.17.00648 sories 1.0 mm GR-E SGM-HPm 40 DES 0.7 1 SET Var. 3 Acces- Material thickness 1.0– Part no. 10.01.17.00657 sories 1.5 mm GR-E SGM-HPm 40 DES 1 1.5 SET Var. -
Page 18: Optional: Using The Magnetic Field Sensor
7 Operation 7.4 Optional: Using the Magnetic Field Sensor See also 2 Data Dictionary_Sensor_SGM-HPm.PDF [} 33] 7.4.1 Product Design Sensor (active component) LED display Fastening screw (clamping) TEACH-IN BUTTON Control unit M8 electrical connection plug, 4-pin 7.4.2 Product Description The magnetic field sensor is designed to be used in pneumatic cylinders and grippers with T-slots. The sen- sor detects changes in the magnetic field compared to the stored values. - Page 19 7 Operation 7.4.3 LED Display on the Control Unit Item Operating mode Figure Color Status Power OK Green Inverse IO-Link communication active flashing Switching point 2 is active Orange (taught-in gripping situation de- tected – gripper with workpiece) Switching point 2 is inactive (taught-in gripping situation not de- tected) Switching point 1 is active...
- Page 20 7 Operation 2. Tighten screw (1) with a 2.0 mm Allen key or 4×0.8 mm screwdriver: max. torque 0.4 Nm. 7.4.5 Electrical Connection 4 Connect the connection cable with M8 Class A plug to the IO-Link Master. Circuit diagram The following table shows the pin assignment of the plug connector: M8 Class A plug Symbol Wire color...
- Page 21 7 Operation 7.4.6 Adjusting the Magnetic Field Sensor The magnetic field sensor is used to detect a gripped workpiece or for double-blank detection. The magnetic field sensor must be set before the start of operations and each time the workpiece is changed.
- Page 22 7 Operation 7.4.7 Programming the Switching Point Using the Button on the Control Unit of the Magnetic Field Sensor NOTE Operating the button with a pointed object. Damage from pointed object. 4 Do not press the button using a pointed object. 1) Teaching switching point S1 This example: One workpiece gripped ü...
- Page 23 7 Operation 3. Release the button. ð The sensor is ready to teach switching point S1. 4. Press the button again. ð Switching point S1 is stored and the green LED is lit constantly. ð If the position remains unchanged, the yellow LED also lights up, i.e. output S1 is switched, a work- piece is gripped.
- Page 24 7 Operation 2. Press and hold the button with a non-mag- netic tool (e.g. plastic pin) until the green LED (teach mode is active) and the yellow LED (switching point S1) and finally the orange LED flashes (switching point S2). ð...
- Page 25 7 Operation 7.4.8 Teaching Switching Point and Sensitivity via SDI USB IO-Link Master The switching points can be taught easily and conveniently using the SDI USB IO-Link master (> See ch. 11 Accessories, p. 37) (al- ternative teaching option). In addition: • The sensitivity or the switching point width can be adjusted accordingly.
- Page 26 7 Operation => The user interface shown here opens automatically in user mode (1). 4. Place the magnetic gripper on the workpiece and activate it. 5. To teach switching point 1, click on the blue button [TEACH-IN SWITCHING POINT 1] (2). =>...
- Page 27 7 Operation Programming switching point 2 1. Position the magnetic gripper on two stacked workpieces and activate it. 2. To teach switching point 2, click on the blue [TEACH-IN SWITCHING POINT 2] button (3). => The dot in the “Switching point reached”...
- Page 28 7 Operation 6. To re-check the correct display of switching point 1, deactivate the magnetic gripper and place it on just one workpiece then activate it. => Switching point 1 is displayed with a green dot. If switching point 2 is also displayed with a green dot, carry out step 7.
- Page 29 7 Operation 7.4.10 Teaching the Switching Point and Sensitivity via IO-Link Master Without GUI The switching points can also be programmed via the corresponding IO-Link parameters on a standard IO- Link master without a graphical user interface (alternative teaching option). In addition: •...
- Page 30 7 Operation 5. You can choose to check whether the teach-in process was successful. To do so, the value must be read from the ISDU parameter 0x003B (Dec 59). Readout value Result 0x01 (dec 1) Teach-in completed successfully 0x07 (dec 7) Teach-in was not successful.
- Page 31 7 Operation 7.4.11 Setting the Switching Point Logic and Sensitivity of the Switching Points via IO-Link Master Without GUI The switching point logic (NO or NC) and the sensitivity can be set for each individual switching point via the corresponding IO-Link parameters on a standard IO-Link master without a graphical user interface. The following parameters are applicable to the switching point logic: Name of channel ISDU parameter...
- Page 32 7 Operation 7.4.13 IO-Link The following table contains the parameters that are important for the use of the magnetic field sensor with the magnetic gripper SGM-HPm. Further parameters are described in the manufacturer’s instruction manual. 32 / 44 EN-US · 30.30.01.03094 · 01 · 10/22...
- Page 33 = Normally closed; NC 16389 0x4005 16391 0x4007 16393 0x4009 16395 0x400B 0x003D 0x003F 16385 0x4001 16387 0x4003 Switch Point 2 byte 1…10 Width 16389 0x4005 16391 0x4007 16393 0x4009 16395 0x400B J. Schmalz GmbH 1 of 1 Data Dictionary...
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Page 34: Faults, Causes, Solutions
8 Faults, Causes, Solutions 8 Faults, Causes, Solutions Fault Cause Solution 4 Check compressed air supply Workpiece is not Magnets are not in the corresponding gripped end position Check hose connections and plug-in screw unions Pressure too low 4 Adhere to the defined temperature Magnetic gripper Sealing elements damaged;... -
Page 35: Maintenance
9.2 Maintenance Schedule Schmalz stipulates the following checks and check intervals. The operator must comply with the legal regulations and safety regulations applicable at the location of use. These intervals apply to single-shift operation. For heavier use, such as multi-shift operation, the intervals must be shortened accordingly. -
Page 36: Spare And Wearing Parts
10.01.17.00650 GR-E SGM-HPm 40 max. SET Wearing part Maximum holding force for thin workpieces 10.01.17.00648 GR-E SGM-HPm 40 DES 0.7 1 SET Wearing part Separation for a sheet thickness range of 0.7–1.0 mm 10.01.17.00657 GR-E SGM-HPm 40 DES 1 1.5 SET... -
Page 37: Accessories
Hose for vacuum system and compressed air sys- 10.01.17.00659 GR-E SGM-HPm 40 CP10 SET Center point set 10.01.17.00648 GR-E SGM-HPm 40 DES 0.7 1 Separation for sheet thickness range: 0.7 to 1.0 mm 10.01.17.00657 GR-E SGM-HPm 40 DES 1 1.5 Separation for sheet thickness range: 1.0 to 1.5 mm... -
Page 38: Guidelines For Customer-Specific Gripping Elements
12 Guidelines for Customer-Specific Gripping Elements 12 Guidelines for Customer-Specific Gripping Elements Important: No liability is assumed for attachment parts fitted by the customer. It is recommended to thoroughly test these in the respective application before series use. Make sure that the following design specifications are taken into account in variant 4 of the gripping ele- ments (customer-specific application). - Page 39 12 Guidelines for Customer-Specific Gripping Elements b) For the center point set EN-US · 30.30.01.03094 · 01 · 10/22 39 / 44...
- Page 40 12 Guidelines for Customer-Specific Gripping Elements c) For the center point Material and surfaces specifications The materials used, surface properties and dimensions of customer-specific gripping elements have an im- pact on various areas of the magnetic gripper function, such as holding forces, sensors and the functional- ity of the gripper in general.
- Page 41 13 Decommissioning and Recycling 13 Decommissioning and Recycling 13.1 Disposing of the Product Recover the disassembled parts for recycling or reuse (provided no agreement on return or disposal has been made). 1. Dispose of the product properly after replacement or decommissioning. 2. Observe the country-specific guidelines and legal obligations for waste prevention and disposal. 13.2 Materials Used The table below shows the materials used: Component...
- Page 42 14 Notes 14 Notes 42 / 44 EN-US · 30.30.01.03094 · 01 · 10/22...
- Page 43 EN-US · 30.30.01.03094 · 01 · 10/22 43 / 44...
- Page 44 At Your Service Worldwide Vacuum Automation Handling Systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/AUTOMATION J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...
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