OEM TL 45 Use Instruction
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OEM TL 45 Use Instruction

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
USE AND WARNING INSTRUCTIONS
PIZZA OVEN mod. TL 45
OEM ALI GROUP S.r.l a socio unico
Viale Lombardia, 33 Bozzolo (MN) - Italia
Tel. +39 0376 910511 – Fax +39 0376 910545
Cod: OM40.00067
info@oemali.com
– www.oemali.com

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  • Page 1 TRANSLATION OF THE ORIGINAL INSTRUCTIONS USE AND WARNING INSTRUCTIONS PIZZA OVEN mod. TL 45 OEM ALI GROUP S.r.l a socio unico Viale Lombardia, 33 Bozzolo (MN) - Italia Tel. +39 0376 910511 – Fax +39 0376 910545 Cod: OM40.00067 info@oemali.com...
  • Page 2 It’s very important to train the personnel responsible for the machine, both in terms of its use, as well as for the maintenance and control of compliance with operating procedures and all the safety standards in this manual. Edition: 06/2020 Version: 1.0 COPYRIGHT © 2020 OEM ALI GROUP S.r.l. a socio unico Page 2 CHAPTER 0 – INDEX...

  • Page 3: Table Of Contents

    PIZZA OVEN mod. TL Summary IDENTIFICATION ............................8 Manufacturer identification ....................8 1.1. Identification ........................... 8 1.2. Identification plate ........................8 1.3. Declaration of Conformity CE (Fac-simile) ................9 1.4. Reference Directives ......................10 1.5. PRELIMINARY INFORMATION ......................12 Recipients ..........................12 2.1.
  • Page 4 EC-compliant use and warning instructions Technical data ........................30 4.4. Layout measures ........................31 4.5. Main components ......................... 32 4.6. General description ......................33 4.7. TRANSPORT AND INSTALLATION ..................... 36 Introduction .......................... 36 5.1. Packaging ..........................36 5.2. 5.2.1. Packaging removal 5.2.2.
  • Page 5 PIZZA OVEN mod. TL How to use it ......................... 60 6.4. 6.4.1. Preliminary checks 6.4.2. Startup procedure 6.4.3. Opening/closing moving flips 6.4.4. Restart procedure following emergency shutdown 6.4.5. Shutdown procedure MAINTENANCE ............................64 Safety Warnings ........................65 7.1. Ordinary Maintenance ......................66 7.2.
  • Page 6 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY Page 6 CHAPTER 0 – INDEX...
  • Page 7 PIZZA OVEN mod. Tl Chapter 1 IDENTIFICATION CHAPTER 1 – IDENTIFICATION Page 7...

  • Page 8: Identification

    1.3. Identification plate The machine has an identification plate located on the side panel. On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S.r.l a socio unico.

  • Page 9: Declaration Of Conformity Ce (Fac-Simile)

    PIZZA OVEN mod. Tl 1.4. Declaration of Conformity CE (Fac-simile) CHAPTER 1 – IDENTIFICATION Page 9...

  • Page 10: Reference Directives

    OEM ALI GROUP S.R.L A SOCIO UNICO provides the introduction on the market of the machine by equipping it and accompanying it with: CE Marking CE Declaration of Conformity (Documentation drawn up in paragraph 1.7.4 of the Machines Directive...
  • Page 11 PIZZA OVEN mod. TL Chapter 2 PRELIMINARY INFORMATION CHAPTER 2 – PRELIMINARY INFORMATION Page 11...

  • Page 12: Preliminary Information

    EC-compliant use and warning instructions PRELIMINARY INFORMATION 2.1. Recipients The manual is intended for operators in charge of using and managing the machine in all its stages of technical life. It contains themes that refer to the correct use of the machine, in order to maintain the functional and qualitative characteristics of the machine over time.

  • Page 13: Operators

    PIZZA OVEN mod. TL 2.5. Operators In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks (starting, cleaning, routine maintenance), see the following table: DEFINITION Qualification Part of the User’s staff trained and machine-enabled for production purposes for the activities for which it was built and supplied.

  • Page 14: Symbols Used In Manual

    EC-compliant use and warning instructions The qualifications shown in the table on this page are obligatory within a category of people defined as "trained person”. TYPE DEFINITION The one who has been informed, instructed and trained at work and any dangers Trained Person arising from misuse.
  • Page 15 PIZZA OVEN mod. TL TERM DEFINITION Any adverse consequences resulting from the occurrence of a dangerous event. Damage The term Individual Protection Device (acronym DPI) refers to products that have the function of safeguarding the worker (operator, maintainer, technician, etc.) that D.P.I.
  • Page 16 EC-compliant use and warning instructions TERM DEFINITION Risk that remains after taking protection and prevention measures. Residual risk A mechanical vehicle used to handle loads in warehouses, industrial interiors or external yard. The vehicle moves on rubberized or non-rubber wheels, either by Transpallet electric or manual traction and it is equipped with a pneumatic lift system that allows to detach the load from the ground and to move it.

  • Page 17: Individual Protection Devices

    PIZZA OVEN mod. TL 2.8. Individual protection devices When you work near the machine, both for assembly operations, and for maintenance and/or regulation operations, you must strictly comply with the general anti-injury rules, for this it will be important to use the individual protection devices (D.P.I.) required for each operation.

  • Page 18: User Safety Areas

    EC-compliant use and warning instructions 2.9. User safety areas The areas around the machine are divided as follows: DESCRIPTION TERM These are the areas where the user and other operators can perform control and command operations of the cyclical functions of the machine both automatically and Command areas semi-automatically, acting on the appropriate control panels or for the execution of the manual operations.

  • Page 19: Warranty

    Maintenance must be carried out in the time and manner provided by the manual, using original spare parts • OEM ALI GROUP S.R.L A SOCIO UNICO and entrusting the interventions to qualified personnel. The warranty expires if: failure to respect safety standards;...
  • Page 20 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY Page 20 CHAPTER 2 – PRELIMINARY INFORMATION...
  • Page 21 PIZZA OVEN mod. TL Chapter 3 SAFETIES CHAPTER 3 – SAFETIES...

  • Page 22: Safeties

    EC-compliant use and warning instructions 3. SAFETIES 3.1. General Warnings The user (entrepreneur or employer) must: carefully read this manual and gain a deep understanding of the technical specifications and controls before • putting into operation the machine; train the operator on the use of the machine; •...

  • Page 23: Safety Devices

    PIZZA OVEN mod. TL 3.2. Safety devices The machine has safety devices described in the following table. For the location of these devices, refer to the drawing below the table. TERM DESCRIPTION POS. The red mushroom-shape button should be pressed to stop the machine from working in case of: Emergency button Danger to the safety of the operator;...

  • Page 24: Noise

    EC-compliant use and warning instructions 3.3. Noise Noise measurements were made in accordance with UNI EN 11200 and UNI EN ISO 3746 standards. During operating cycles, the staff noise exposure is less than 80 dB. The actual noise level of the machine installed during operation at the site in a production process is different from that detected because the noise is affected by certain factors such as: type and site features;...

  • Page 25: Remaining Risks

    PIZZA OVEN mod. TL 3.6. Remaining risks The machine was designed to ensure the essential safety requirements for the operator. Safety, as far as possible, has been integrated into the design and construction of the machine; however, there are still risks from which operators need to be protected especially during: transport and installation;...

  • Page 26: Applied Safety Pictograms

    EC-compliant use and warning instructions 3.7. Applied safety pictograms On the machine are applied stickers and safety tags, as shown in the following table. For positioning, refer to the image. PICTOGRAM DESCRIPTION POS. Electrical danger! high temperatures danger! It indicates the terminals that, when connected together, bring the various parts of an equipment or system to the same potential, not necessarily the ground potential (ground) (IEC 60417-5021).
  • Page 27 PIZZA OVEN mod. TL Chapter 4 DESCRIPTION DESCRIPTION Page 27 CHAPTER 4 –...

  • Page 28: Description

    EC-compliant use and warning instructions 4. DESCRIPTION 4.1. Correct use The machine in question is intended to be used for: ALLOWED PROCESSING ENVIRONMENT OPERATION pizza focacce Restaurant Baking of: bruschette The machine was created to: meet the specific requirements mentioned in the sales agreement; •...

  • Page 29: Obligations And Prohibitions

    (see "chapter 5"). • ATTENTION! OEM ALI GROUP S.R.L A SOCIO UNICO does not respond for damages caused by things or people when: the machine has been used in one of the spaces that are not allowed;...

  • Page 30: Technical Data

    EC-compliant use and warning instructions 4.4. Technical data GENERAL INFO OM08280 OM08281 OM08282 MODELS 400°C 250°C 400°C Max. Temperature Regeneration No. pizza /hour Ø 33/35 Regeneration No. pizza /hour Ø 45 Residence time of the 0,30 min (MIN) - 20 min (MAX) product inside the Chamber.

  • Page 31: Layout Measures

    PIZZA OVEN mod. TL 4.5. Layout measures SINGLE DECK OVEN 1566 DOUBLE DECK OVEN DESCRIPTION Page 31 CHAPTER 4 –...

  • Page 32: Main Components

    EC-compliant use and warning instructions 4.6. Main components The oven is made of the following key parts: DESCRIPTION POS. Baking chamber Net conveyor belt Command Panel Mobile tip DESCRIPTION Page 32 CHAPTER 4 –...

  • Page 33: General Description

    PIZZA OVEN mod. TL 4.7. General description The machine is a professional oven used for baking pizza, focaccia, bruschetta continuously. The baking can be done using special pans, baking trays, or circular supports in aluminum or stainless-steel metal mesh or directly on the mesh tape of the oven. on the The oven is designed be placed...
  • Page 34 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY DESCRIPTION Page 34 CHAPTER 4 –...
  • Page 35 PIZZA OVEN mod. TL Chapter 5 TRANSPORT AND INSTALLATION CHAPTER 5– TRANSPORT AND INSTALLATION Page 35...

  • Page 36: Transport And Installation

    / hoist. 5.2. Packaging The machine is shipped by OEM ALI GROUP S.R.L A SOCIO UNICO from the factory to the customer. Depending on the distance of the transport, the customer's specific requests and the residence time of the load in the packaging, the machine is shipped in the following ways: normal protective packaging for short and medium distances;...

  • Page 37: Packaging Removal

    • 5.3. Transportation and handling The OEM ALI GROUP S.R.L A UNICO SOCIO, considering the ways of transport, uses appropriate packaging and fixtures to ensure integrity and storage during transport. When receiving the machine, verify that no party has been damaged during transport and/or handling.

  • Page 38: Group And Weight Division Table

    123 kg P = 1160 mm Oven (Lordo) H = 550 mm 5.3.2. Transport operations ATTENTION! OEM ALI GROUP S.R.L A SOCIO UNICO takes no responsibility for any damage the machine from non-compliance with provided. resulting the instructions IMPORTANT! Lifting personnel must be authorised and trained in the use of lifting equipment and must comply with the requirements for individual protection.
  • Page 39 PIZZA OVEN mod. TL Tilt the forks backwards (towards the driver's seat) to ensure greater load stability during transport. Adjust transport speed based on pavement and load type, avoiding abrupt manoeuvres. TRANSPORT WITH GRU / HOIST Conductor of lifting means Operator qualification Required DPI Crane / hoist...
  • Page 40 EC-compliant use and warning instructions Lift slowly the load of some centimeters and check its stability, checking that it remains in a horizontal position. Lift slowly, making sure the load does not fluctuate or unbalance. Page 40 CHAPTER 5 – TRANSPORT AND INSTALLATION...

  • Page 41: Installation

    PIZZA OVEN mod. TL 5.4. Installation 5.4.1. Predisposition charged to the customer Except for any different contractual agreements, it is normally charged to the customer the predisposition: Locals (including masonry works, such as foundations or funnels if required, lighting); • power systems up to the power points of the machine, in accordance with the rules in the country of •...
  • Page 42 EC-compliant use and warning instructions The machine is designed and built to operate, safely, under the following environmental conditions: 20 – 35 °C Room temperature 90 % Maximum relative humidity Restaurant Place of installation Neon or LED light Lighting Any floor that can support its weight Support surface ATTENTION! Environmental conditions other than those specified can cause serious damages to the machine.

  • Page 43: Oven Positioning

    PIZZA OVEN mod. TL 5.4.3. Oven positioning IMPORTANT! Place the oven in a way to prevent food from being adversely affected by air currents, dust, leak- derived liquids or condensation, or aerosols. DANGER! The oven DOESN’T HAVE TO BE INSTALLED next to flammable walls such as furniture, walls, partitions, wooden coatings, etc..

  • Page 44: First Power On

    EC-compliant use and warning instructions 5.4.4. First power on DANGER! Carefully clean the inside of the oven as indicated in the "Maintenance" chapter by checking that there are no foreign or flammable bodies inside at the end of the installation and before ignition. When turning on the oven, check that: the oven reaches the set temperature and the various options are working.

  • Page 45: Single-Deck Oven Assembly

    PIZZA OVEN mod. TL 5.4.6. Single-deck oven assembly Required DPI Forklift / Crane / Hoist Lifting mean Tools to use To assemble the single-deck oven, follow these steps: ACTION STEP Lift the oven as described in the section "Transport". Fix the four feet (A) at the bottom of the oven. Place the oven on the counter or in the zone predisposed to operation.

  • Page 46: Double-Deck Oven Assembly

    EC-compliant use and warning instructions 5.4.7. Double-deck oven assembly Required DPI Forklift / Crane / Hoist Lifting mean Tools to use To assemble the double-deck oven, follow the steps below: ACTION STEP Lift the oven as described in the section "Transport". Fix the four feet (A) at the bottom of the oven –...

  • Page 47: Connections

    PIZZA OVEN mod. TL 5.5. Connections For the starting of the oven, the necessary connections to local networks must be ensured: electrical connection (including grounding connection), • compliant with the rules in the country of installation. It is the user's responsibility to ensure the required connection features. ATTENTION! The required connection must be made by qualified and authorised personnel.
  • Page 48 EC-compliant use and warning instructions ATTENTION! For the double-deck ovens each oven must be connected to a special line sectioner, it is not possible to connect multiple ovens to a single line sectioner. IMPORTANT! The line sectioner positioned upstream of the oven must be in an easily accessible and visible area. Page 48 CHAPTER 5 –...
  • Page 49 PIZZA OVEN mod. TL Chapter 6 CONTROLS AND USE CHAPTER 6– COMMANDS AND USE Page 49...

  • Page 50: Controls And Use

    Using the oven for a different purpose than those indicated by the manufacturer may cause serious harm to people and/or things and/or animals. OEM ALI GROUP S.R.L A SOCIO UNICO is not responding for damages caused by improper use of the oven.

  • Page 51: Pulsantiera Di Comando

    PIZZA OVEN mod. TL 6.2. Pulsantiera di comando The control devices are located on the side of the product input zone. The functions of the control button are described below: PULSANTE DESCRIZIONE POS. The red mushroom button must be pressed to stop the machine from working in the event of a: Emergency button danger to the safety of the operator;...

  • Page 52: Operator Panel

    EC-compliant use and warning instructions 6.3. Operator panel The machine is controlled through an operator panel located at the side of the product entry area, through which you can manage the functions to use the oven. 6.3.1. Start screen This screen is presented to the operator when the machine is turned on. FUNCTION DESCRIPTION POS.

  • Page 53: Main Screen

    PIZZA OVEN mod. TL 6.3.2. Main screen IMPORTANT! To move from one menu to another, you must use the wheel selector (A). FUNCTION DESCRIPTION POS. It allows you to set the working percentage of the upper resistance of the oven by Upper Resistance rotating the wheel selector(A).

  • Page 54: Menù" Screen

    EC-compliant use and warning instructions 6.3.3. "MENÙ" screen” FUNCTION DESCRIPTION POS. Date / time It provides access to the "Date and Time" screen. Self Power on It allows you to access the "self power on" screen. ECO mode It allows you to activate the function “Eco”. Pyrolysis It enables the "Pirolysis"...

  • Page 55: Date / Time" Screen

    PIZZA OVEN mod. TL 6.3.4. "DATE / TIME" screen FUNCTION DESCRIPTION POS. It allows you to set the date. Date Rotate the wheel selector to vary the indicated value. It allows you to set the time. Time Rotate the wheel selector to vary the indicated value. Home It allows you to return to the "Main Screen”.

  • Page 56: Self Power On" Screen

    EC-compliant use and warning instructions 6.3.5. “SELF POWER ON” screen FUNCTION DESCRIPTION POS. It displays the day of the week when the oven is on Days of the week (1= Monday ; 7= Sunday). Note: If the day is not specified, but you see -- : --, the day is skipped. It allows to set the time of the 1 ignition of the oven using the wheel Time first ignition...

  • Page 57: Eco" Screen

    PIZZA OVEN mod. TL 6.3.6. “ECO” screen The "Echo" function is activated when entering the setting, alternating the resistances of ceiling- and bed-plate. FUNCTION DESCRIPTION POS. It turns off the oven. Home It allows to return to the "main screen" by canceling the ECO function. CHAPTER 6–...

  • Page 58: Pyrolysis" Screen

    EC-compliant use and warning instructions 6.3.7. "PYROLYSIS" screen The "Pyrolysis" function is activated when you enter the setting. It brings the oven temperature to 400°C; once reached this temperature a timer starts by 20 minutes. When the countdown is over, the oven automatically turns off. FUNZIONE DESCRIZIONE POS.

  • Page 59: Alarms" List

    PIZZA OVEN mod. TL 6.4.1. "ALARMS" list Below is the list of "ALARMS" ALARM RESTORE IMAGE When you see the alarm "engine block" make sure that the emergency mushroom is unlocked. ENGINE BLOCK ALARM Turn off the oven and repeat the operation. •...

  • Page 60: How To Use It

    EC-compliant use and warning instructions 6.5. How to use it 6.5.1. Preliminary checks Before proceeding with the start up of the oven, you must perform the following checks: Check that the oven is positioned on a top able to support its weight. •...

  • Page 61: Opening/Closing Moving Flips

    PIZZA OVEN mod. TL IMPORTANT! During baking you can change the parameters by acting on the relevant buttons as explained in the previous paragraphs (See paragraph "Operator panel”). IMPORTANT! Perform some baking tests to find the correct parameters. 6.5.3. Opening/closing moving flips To open/close the moving flips, pls follow the described steps: ACTON STEP...

  • Page 62: Restart Procedure Following Emergency Shutdown

    EC-compliant use and warning instructions 6.5.4. Restart procedure following emergency shutdown To restart the machine following an emergency shutdown, follow the steps as described: ACTION STEP Identify and resolve the issue that led to an emergency shutdown. Undock the emergency button that was pressed. Wait for the display to turn on.
  • Page 63 PIZZA OVEN mod. TL Chapter 7 MAINTENANCE CHAPTER 7 – MAINTENANCE Page 63...

  • Page 64: Maintenance

    OEM ALI GROUP S.R.L A SOCIO UNICO. OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for any damage to people or objects, if resulting from operations either different from those described or performed differently from what stated.

  • Page 65: Safety Warnings

    PIZZA OVEN mod. TL 7.1. Safety Warnings ATTENTION! Before starting any maintenance operation, disconnect the equipment from the power supply. ATTENTION! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he has access to. ATTENTION! When the equipment is under maintenance, in order to prevent it from being accidentally switched on, disconnect power supply and add the following notice:...

  • Page 66: Ordinary Maintenance

    EC-compliant use and warning instructions 7.2. Ordinary Maintenance When the equipment is delivered to the user, it is already adjusted so as to work properly; however, in order to guarantee its good functioning over time, you must perform controls as well as preventive and recurring maintenance operations.

  • Page 67: Cleaning

    PIZZA OVEN mod. TL 7.2.2. Cleaning ATTENTION! Cleaning must be performed only by qualified and authorized staff. ATTENTION! Respect the regulations in force in the country where the equipment is installed as far as washing water treatment is concerned. IMPORTANT! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he has access to.
  • Page 68 EC-compliant use and warning instructions 7.2.2.3. Cleaning of cooling fans If on the oven display you read the alarm “Overtemperature technical space/power card” it means that the fans must be cleaned. In order to clean the cooling fans, proceed as follows: ACTION Unscrew the fixing screws (A) that block the panel (B).
  • Page 69 PIZZA OVEN mod. TL 7.2.2.4. REPLACEMENT OF A LAMP In order to replace a lamp, proceed as follows: ACTION Remove the glass joint (A). Remove the burnt out lamp (B). Replace with the new lamp. Reassemble the glass joint (A). ATTENTION! This is a halogen lamp.
  • Page 70 EC-compliant use and warning instructions 7.2.2.5. RESTART OF SAFETY THERMOSTAT DANGER! Make sure there is NO tension inside the electric panel. In order to restart the safety thermostat, proceed as follows: ACTION Unscrew the fixing screws (A) that block the panel (B). Overturn the panel outwards (B).

  • Page 71: Extraordinary Maintenance

    ATTENTION! The needed spare parts must be ordered to OEM ALI GROUP S.R.L A SOCIO UNICO. In case the customer does not use spare parts either original or authorized in writing by the Manufacturer, the latter shall not be held responsible about the equipment’s functioning and the workers’ safety.
  • Page 72 EC-compliant use and warning instructions PAGE INTENTIONALLY EMPTY Page 72 CHAPTER 7 – MAINTENANCE...
  • Page 73 PIZZA OVEN mod. TL Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER Page 73 AND DISPOSING OF IT...

  • Page 74: Putting The Equipment Out Of Order And Disposing Of It

    EC-compliant use and warning instructions 8. PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ATTENTION! Only qualified staff can take care of dismantling and putting out of order the equipment. In particular, only the person in charge of the dismantling phase and of end-of-life disposal is allowed to: perform operations of mechanical and electrical disconnection of the units according to the •...

  • Page 75: Disposal

    To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S.R.L A SOCIO UNICO, please refer to the relevant user manual supplied. According to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with this symbol of a crossed-out rubbish bin with wheels, it means that, at the end of its useful life, the product must be collected separately from the other waste.
  • Page 76 EC-compliant use and warning instructions CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER AND Page 76 DISPOSING OF IT...
  • Page 77 PIZZA OVEN mod. TL Chapter 9 ATTACHMENTS CHAPTER 9 – ATTACHMENTS Page 77...

  • Page 78: Attachments

    EC-compliant use and warning instructions 9. ATTACHMENTS Attachment list ELECTRICAL DIAGRAMS Page 78 CHAPTER 9 – ATTACHMENTS...
  • Page 79 PIZZA OVEN mod. TL Legenda schema elettrico SIGLA DESCRIZIONE CAVO ALIMENTAZIONE/POWER CABLE SCHEDA DISPLAY/DISPLAY BOARD SCHEDA ELETTRONICA/ELECTRIC BOARD LAMPADA CAMERA DI COTTURA / CHAMBER BULB TELERUTTORE / CONTACTOR RELE' STATICO/STATIC RELE' RELE' STATICO/STATIC RELE' RELE' STATICO/STATIC RELE' RELE' STATICO/STATIC RELE' RELE' STATICO/STATIC RELE' RELE' STATICO/STATIC RELE' VENTOLA / FAN...
  • Page 80 EC-compliant use and warning instructions Schema elettrico OM23.00541 Page 80 CHAPTER 9 – ATTACHMENTS...
  • Page 81 PIZZA OVEN mod. TL Schema elettrico OM23.00542 CHAPTER 9 – ATTACHMENTS Page 81...
  • Page 82 EC-compliant use and warning instructions Schema elettrico OM23.00543 Page 82 CHAPTER 9 – ATTACHMENTS...

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